NON-CIRCULAR FILTER CORE AND ROLLING METHOD THEREOF
20210362087 ยท 2021-11-25
Assignee
Inventors
Cpc classification
B01D2265/06
PERFORMING OPERATIONS; TRANSPORTING
B01D29/353
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/52
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rolling method of a non-circular filter core has the following steps. Adhere together a wavy filtering sheet and a flat filtering sheet. Coat an edge-sealing adhesive layer. Roll the filtering sheets. By having the edge-sealing adhesive layer with sufficient volume and width coated on a site where the filtering sheets are folded for a first time before folding, the leading edges of the filtering sheets are buried in the edge-sealing adhesive layer simultaneously after folded. As a result, the leading edges are adhered and sealed reliably to prevent fluid bypassing. The method is simple and fast, which improves efficiency and is suitable for full automation. The method further improves efficiency after fully automated by reducing an amount of production equipment that needs to be paused for manual operation and by reducing the waiting time for the manual operation.
Claims
1. A rolling method of a non-circular filter core comprising steps as follows: (a) adhering together a wavy filtering sheet and a flat filtering sheet, wherein the flat filtering sheet used for removing suspended pollutants has a flat leading edge; the wavy filtering sheet used for removing suspended pollutants has multiple peaks, a first edge, a second edge disposed opposite to the first edge, a first surface, a second surface disposed opposite to the first surface, and a wavy leading edge; the wavy leading edge connects the first edge and the second edge; a first end-sealing adhesive layer is coated on the first surface of the wavy filtering sheet and coated along the first edge; the flat filtering sheet is adhered to the first surface of the wavy filtering sheet via the first end-sealing adhesive layer; (b) coating an edge-sealing adhesive layer, wherein a second end-sealing adhesive layer and the edge-sealing adhesive layer are coated on the second surface of the wavy filtering sheet; the second end-sealing adhesive layer is coated along the second edge of the wavy filtering sheet; two ends of the edge-sealing adhesive layer extend toward the first edge and the second edge respectively; the edge-sealing adhesive layer is connected to the second end-sealing adhesive layer; (c) rolling, wherein the wavy filtering sheet and the flat filtering sheet are folded in a direction in which the wavy leading edge and the flat leading edge are toward the edge-sealing adhesive layer, and the wavy leading edge and the flat leading edge are buried in the edge-sealing adhesive layer to adhere together the wavy leading edge and the flat leading edge; then the wavy filtering sheet and the flat filtering sheet are rolled such that the wavy filtering sheet and the flat filtering sheet are alternately stacked, and the second end-sealing adhesive layer keeps the wavy filtering sheet and the flat filtering sheet alternately stacked.
2. The rolling method as claimed in claim 1, wherein in step (c), the wavy leading edge and the flat leading edge are buried in a middle of the edge-sealing adhesive layer.
3. The rolling method as claimed in claim 1, wherein in step (c), two panel-clamps clamp the wavy filtering sheet and the flat filtering sheet from the first edge and the second edge respectively; a width of each one of the panel-clamps corresponds to half of a distance between a middle of the edge-sealing adhesive layer and the wavy leading edge.
4. The rolling method as claimed in claim 2, wherein in step (c), two panel-clamps clamp the wavy filtering sheet and the flat filtering sheet from the first edge and the second edge respectively; a width of each one of the panel-clamps corresponds to half of a distance between the middle of the edge-sealing adhesive layer and the wavy leading edge.
5. The rolling method as claimed in claim 3, wherein in step (c), each one of the panel-clamps has a slit, and the slit is formed in a middle of the panel-clamp; the flat filtering sheet and the wavy filtering sheet are mounted through the slit of each one of the panel-clamps.
6. The rolling method as claimed in claim 4, wherein in step (c), each one of the panel-clamps has a slit, and the slit is formed in a middle of the panel-clamp; the flat filtering sheet and the wavy filtering sheet are mounted through the slit of each one of the panel-clamps.
7. The rolling method as claimed in claim 1, wherein in step (b), a glue gun is moved toward the first edge and dispenses glue simultaneously, and then the glue gun is moved toward the second edge and dispenses glue simultaneously to form the edge-sealing adhesive layer; then, the wavy filtering sheet and the flat filtering sheet are moved together toward the wavy leading edge and the flat leading edge while the glue gun, which remains stationary, dispenses glue to form the second end-sealing adhesive layer.
8. The rolling method as claimed in claim 6, wherein in step (b), a glue gun is moved toward the first edge and dispenses glue simultaneously, and then the glue gun is moved toward the second edge and dispenses glue simultaneously to form the edge-sealing adhesive layer; then, the wavy filtering sheet and the flat filtering sheet are moved together toward the wavy leading edge and the flat leading edge while the glue gun, which remains stationary, dispenses glue to form the second end-sealing adhesive layer.
9. The rolling method as claimed in claim 7, wherein in step (b), after the glue gun is moved toward the first edge and dispenses glue simultaneously, the flat filtering sheet and the wavy filtering sheet are moved together toward the flat leading edge and the wavy leading edge; then the flat filtering sheet and the wavy filtering sheet stop moving and the glue gun is moved toward the second edge and dispenses glue simultaneously to form the edge-sealing adhesive layer.
10. The rolling method as claimed in claim 8, wherein in step (b), after the glue gun is moved toward the first edge and dispenses glue simultaneously, the flat filtering sheet and the wavy filtering sheet are moved together toward the flat leading edge and the wavy leading edge; then the flat filtering sheet and the wavy filtering sheet stop moving and the glue gun is moved toward the second edge and dispenses glue simultaneously to form the edge-sealing adhesive layer.
11. A non-circular filter core comprising: a flat filtering sheet used for removing suspended pollutants having a leading edge; a wavy filtering sheet used for removing suspended pollutants having multiple peaks; a first edge; a second edge disposed opposite to the first edge; a first surface; a second surface disposed opposite to the first surface; and a wavy leading edge connecting the first edge and the second edge; a first end-sealing adhesive layer coated on the first surface of the wavy filtering sheet and along the first edge; a second end-sealing adhesive layer coated on the second surface of the wavy filtering sheet and along the second edge; and an edge-sealing adhesive layer coated on the second surface of the wavy filtering sheet; a first end and a second end of the edge-sealing adhesive layer extending toward the first edge and the second edge respectively; the edge-sealing adhesive layer connected to the second end-sealing adhesive layer; wherein the flat filtering sheet is adhered to the first surface of the wavy filtering sheet via the first end-sealing adhesive layer; the wavy filtering sheet and the flat filtering sheet are rolled such that the wavy filtering sheet and the flat filtering sheet are alternately stacked and adhered together via the second end-sealing adhesive layer; the wavy leading edge and the flat leading edge buried in the edge-sealing adhesive layer to adhere together the wavy leading edge and the flat leading edge.
12. The non-circular filter core as claimed in claim 11, wherein the first end of the edge-sealing adhesive layer extends to reach the first edge.
13. The non-circular filter core as claimed in claim 11, wherein the first end of the edge-sealing adhesive layer is disposed apart from the first edge.
14. The non-circular filter core as claimed in claim 13, wherein a pressing region is formed on the second surface of the wavy filtering sheet; the pressing region extends along the first edge and extends to part of the first end-sealing adhesive layer from the first edge; the peaks in the pressing region are pressed to lean clockwise or counterclockwise together; a pressing distance is defined as a distance by which the pressing region extends from the first edge toward the second edge; an interval distance is defined as a distance between the first edge and the first end of the edge-sealing adhesive layer; the pressing distance is equal to or greater than the interval distance.
15. The non-circular filter core as claimed in claim 11, wherein the second end of the edge-sealing adhesive layer extends to reach the second end-sealing adhesive layer.
16. The non-circular filter core as claimed in claim 14, wherein the second end of the edge-sealing adhesive layer extends to the second end-sealing adhesive layer.
17. The non-circular filter core as claimed in claim 11, wherein before the wavy filtering sheet and the flat filtering sheet are rolled, a width of the edge-sealing adhesive layer is from 10 millimeters to 20 millimeters.
18. The non-circular filter core as claimed in claim 16, wherein before the wavy filtering sheet and the flat filtering sheet are alternately stacked, a width of the edge-sealing adhesive layer is from 10 millimeters to 20 millimeters.
19. The non-circular filter core as claimed in claim 11, wherein the second end-sealing adhesive layer has a first section extending to reach the wavy leading edge; and a second section; wherein a distance between the first section and the second edge is greater than a distance between the second section and the second edge; the edge-sealing adhesive layer is located between the first section and the second section, and connects the first section and the second section.
20. The non-circular filter core as claimed in claim 18, wherein the second end-sealing adhesive layer has a first section extending to reach the wavy leading edge; and a second section; wherein a distance between the first section and the second edge is greater than a distance between the second section and the second edge; the edge-sealing adhesive layer is located between the first section and the second section, and connects the first section and the second section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] With reference to
[0034] The first step (S1) is adhering together a wavy filtering sheet and a flat filtering sheet. With reference to
[0035] A first end-sealing adhesive layer 31 is coated on a first surface 24 of the wavy filtering sheet 20 and coated along the first edge 21. The flat filtering sheet 10 is adhered to the first surface 24 of the wavy filtering sheet 20 via the first end-sealing adhesive layer 31. Note that the first end-sealing adhesive layer 31 coated along the first edge 21 does not mean that the first end-sealing adhesive layer 31 is in close proximity or attached to the first edge 21. Rather, it means that a coating direction of the first end-sealing adhesive layer 31 is aligned with an extending direction of the first edge 21, but the coating direction of the first end-sealing adhesive layer 31 does not have to be exactly aligned with the extending direction of the first edge 21. In the preferred embodiment, the first end-sealing adhesive layer 31 is disposed apart from the first edge 21, and the coating direction of the first end-sealing adhesive layer 31 is parallel to the extending direction of the first edge 21.
[0036] The second step (S2) is coating the edge-sealing adhesive layer. With reference to
[0037] The two ends of the edge-sealing adhesive layer 33 extend toward the first edge 21 and the second edge 22 respectively, but this does not mean that the two ends of the edge-sealing adhesive layer 33 extend to the reach the first edge 21 and the second edge 22 respectively. Rather, it indicates a coating direction of the edge-sealing adhesive layer 33, which is preferably perpendicular to the first edge 21 and the second edge 22, but it is not limited thereto. With reference to
[0038] With reference to
[0039] With reference to
[0040] Then, the glue gun 41 is moved toward the first edge 21 while dispensing glue continuously. Then, the flat filtering sheet 10 and the wavy filtering sheet 20 are moved together a little bit toward the flat leading edge 11 and the wavy leading edge 23 before changing a moving direction of the glue gun 41 toward the second edge 22. The glue gun 41 keeps dispensing glue while being moved toward the second edge 22 to form the edge-sealing adhesive layer 33. In another preferred embodiment, the process that the flat filtering sheet 10 and the wavy filtering sheet 20 are moved together a little bit toward the flat leading edge 11 before changing the moving direction of the glue gun 41 can be omitted.
[0041] In the preferred embodiment, a width of the edge-sealing adhesive layer 33 is increased by moving the glue gun 41 back and forth. In another preferred embodiment, the width of the edge-sealing adhesive layer 33 can be increased via other ways such as increasing a glue output rate of the glue gun 41. Besides, the width of the edge-sealing adhesive layer 33 can be smaller when a position accuracy of the glue is increased. In the preferred embodiment, a width W1 of the edge-sealing adhesive layer 33 is roughly two times as long as a width of one of the peaks. The width of one peak is defined as a distance between two of the peaks that are adjacent to each other. In the preferred embodiment, the width of one peak is from 5 millimeters to 10 millimeters, and preferably 7.8 millimeters. Therefore, the width W1 of the edge-sealing adhesive layer 33 is from 10 millimeters to 20 millimeters, and preferably 15.6 millimeters, but not limited thereto.
[0042] With reference to
[0043] The third step (S3) is rolling. With reference to
[0044] With reference to
[0045] With reference to
[0046] Besides, the flat leading edge 11 and the wavy leading edge 23 do not have to be buried in the edge-sealing adhesive layer 33 completely. As mentioned above, the first end and the second end of the edge-sealing adhesive layer 33 can be disposed apart from the first edge 21 and the second edge 22 respectively such that only part of the flat leading edge 11 and the wavy leading edge 23 are buried in the edge-sealing adhesive layer 33 and adhered together. The edge-sealing adhesive layer 33 has to extend toward the second edge 22 only to the second end-sealing adhesive layer 32 because a region beyond the second end-sealing adhesive layer 32 has no effect on filtering, thereby having no problem of bypassing.
[0047] With reference to
[0048] A pressing distance D3 is defined as a distance by which the pressing region 27A extends from the first edge 21A toward the second edge 22A. An interval distance D4 is defined as a distance between the first edge 21A and the first end of the edge-sealing adhesive layer 33A; the pressing distance D3 is equal to or greater than the interval distance D4. In the preferred embodiment, the pressing distance D3 is preferably from 5 millimeters to 10 millimeters, wherein 5 millimeters and 10 millimeters are included, but not limited thereto.
[0049] In other words, the first end of the edge-sealing adhesive layer 33A is closer to the first edge 21A than a periphery of the pressing region 27A is. Because the peaks 26A in the pressing region 27A are pressed down, fluid is naturally bypassed when the fluid reaches the pressing region 27A of an axial channel, and therefore it is unnecessary to extend the edge-sealing adhesive layer 33A to the first edge 21A. The edge-sealing adhesive layer 33A only has to extend toward the first edge 21A such that the first end of the edge-sealing adhesive layer 33A is aligned with the pressing region 27A or that said first end is closer to the first edge 21A than the pressing region 27A is.
[0050] With reference to
[0051] A non-circular filter core in accordance with the present invention is identical to the aforementioned filter core of the rolling method. Structure of the filter core is already explained in the aforementioned steps of the rolling method, and thus the detailed structure of the filter core is not repeated.
[0052] By having the edge-sealing adhesive layer 33 with sufficient volume and width coated on a site where the filtering sheets are folded for a first time before the filtering sheets are folded, the flat leading edge 11 of the flat filtering sheet 10 and the wavy leading edge 23 of the wavy filtering sheet 20 are then buried in the edge-sealing adhesive layer 33. As a result, the flat leading edge 11 and the wavy leading edge 23 are adhered together effectively to avoid fluid bypassing.
[0053] Furthermore, the edge-sealing adhesive layer 33 is coated on a surface (second surface 25) of the wavy filtering sheet 20. Even if a larger amount of glue is coated, the glue does not overflow from the flat leading edge 11 and the wavy leading edge 23. Therefore, the edge-sealing adhesive layer 33 can effectively enhance the sealing efficacy and keep a working environment clean.
[0054] Moreover, by merely coating the edge-sealing adhesive layer 33 on a specific location of a surface (second surface 25) of the wavy filtering sheet 20, the leading edges can be automatically adhered together after folding. Therefore, coating the edge-sealing adhesive layer 33 is simple and fast, which improves efficiency and can be done by a machine instead of by human workers. As a result, the present invention can easily be automated to reduce an amount of production equipment that needs to be paused for manual operating and to reduce the waiting time for the manual operation, thereby further improving efficiency. Finally, by reducing manual operation, which is unstable due to varying proficiencies of the workers, quality of the product can be improved.
[0055] Even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and features of the invention, the disclosure is illustrative only. Changes may be made in the details, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.