Oil Filter for a Motor Vehicle and Filter Cartridge for an Oil Filter

Abstract

An oil filter for a motor vehicle includes a filter cartridge disposed in an oil filter housing. A piston of the filter cartridge is displaceable in the oil filter housing in an axial direction of the filter cartridge. The filter cartridge has a closure element where the closure element is held at an end of at least one strut of the filter cartridge and where a free end of the at least one strut is supported in the oil filter housing. The piston is displaceable relative to the at least one strut in the axial direction of the filter cartridge.

Claims

1.-16. (canceled)

17. An oil filter (10) for a motor vehicle, comprising: an oil filter housing (14), wherein the oil filter housing (14) has a main body (16) and a cover element (18); and a filter cartridge (12) disposed in the oil filter housing (14), wherein a piston (36) of the filter cartridge (12) has a channel (20) for filtered oil and an outlet port (28), wherein the channel (20) is surrounded in a radial direction at least in some regions by a filter material (22) of the filter cartridge (12), and wherein the filter material (22) is disposed between a first end plate (30) and a second end plate (40) of the piston (36); wherein the piston (36) is displaceable in the oil filter housing (14) in an axial direction (38) of the filter cartridge (12) in order to prevent, in a closed position of the piston (36), an entry of filtered oil into a channel (34) provided in the oil filter housing (14) via a passage opening (32) formed in the outlet port (28), and, in an open position of the piston (36) in which the piston (36) is distanced further from the cover element (18) than in the closed position, to allow entry of oil into the channel (34) provided in the oil filter housing (14); wherein the filter cartridge (12) has a closure element (54) via which a drain channel (56), which is configured to drain oil from a receiving region (58) of the oil filter housing (14) in which the filter cartridge (12) is disposed, is closable; wherein the closure element (54) is held at an end of at least one strut (64) of the filter cartridge (12), wherein a free end of the at least one strut (64) is supported in the oil filter housing (14), and wherein the piston (36) is displaceable relative to the at least one strut (64) in the axial direction (38) of the filter cartridge (12).

18. The oil filter according to claim 17, wherein the free end of the at least one strut (64) is supported in the oil filter housing (14) on the cover element (18) of the oil filter housing (14).

19. A filter cartridge for an oil filter (10) of a motor vehicle, wherein the filter cartridge can be disposed in an oil filter housing (14) of the oil filter (10) and wherein the oil filter housing (14) has a main body (16) and a cover element (18), comprising: a piston (36) that has a channel (20) for filtered oil and an outlet port (28), wherein the channel (20) is surrounded in a radial direction at least in some regions by a filter material (22) of the filter cartridge (12) and wherein the filter material (22) is disposed between a first end plate (30) and a second end plate (40) of the piston (36); wherein the piston (36) is displaceable in the oil filter housing (14) in an axial direction (38) of the filter cartridge (12) in order to prevent, in a closed position of the piston (36), an entry of filtered oil into a channel (34) provided in the oil filter housing (14) via a passage opening (32) formed in the outlet port (28), and, in an open position of the piston (36) in which the piston (36) is distanced further from the cover element (18) than in the closed position, to allow entry of oil into the channel (34) provided in the oil filter housing (14); and a closure element (54) via which a drain channel (56), which is configured to drain oil from a receiving region (58) of the oil filter housing (14) provided for receiving the filter cartridge (12), is closable; wherein the closure element (54) is held at an end of at least one strut (64) of the filter cartridge (12), wherein a free end of the at least one strut (64) can be supported in the oil filter housing (14), and wherein the piston (36) is displaceable relative to the at least one strut (64) in the axial direction (38) of the filter cartridge (12).

20. The filter cartridge according to claim 19, wherein the free end of the at least one strut (64) can be supported on the cover element (18) of the oil filter housing (14).

21. The filter cartridge according to claim 19, wherein the at least one strut (64) is formed as a guide element for guiding the piston (36) during displacement of the piston (36) relative to the at least one strut (64).

22. The filter cartridge according to claim 19, wherein in at least one of the first and second end plates (30, 40), a passage opening is formed through which the at least one strut (64) passes.

23. The filter cartridge according to claim 22, wherein the passage opening is formed in a tab (70, 72) which projects in the radial direction beyond an edge of the respective at least one end plate (30, 40).

24. The filter cartridge according to claim 19, wherein the at least one strut (64) has guide regions (76, 78) along which the first and second end plates (30, 40) can be respectively guided during displacement of the piston (36) and wherein the guide regions are oriented parallel to the axial direction (38) of the filter cartridge (12).

25. The filter cartridge according to claim 19, wherein the at least one strut (64) has, between a first guide region (76) formed in a region of the first end plate (30) and a second guide region (78) formed in a region of the second end plate (40), a length region (80) in which the at least one strut (64) is arc-shaped.

26. The filter cartridge according to claim 25, wherein the at least one strut (64) in the length region (80) is curved outwardly in the radial direction.

27. The filter cartridge according to claim 19, wherein the at least one strut (64) has at least one spring region (82) in which the at least one strut (64) is compressible as a result of a force acting in the axial direction of the filter cartridge (12).

28. The filter cartridge according to claim 27, wherein the at least one strut (64) has at least two legs (84, 86) forming a V-shape in the at least one spring region (82) and wherein spaced-apart respective ends of the at least two legs (84, 86) are movable towards one another as a result of the force.

29. The filter cartridge according to claim 27, wherein the at least one spring region (82) is formed in a portion of the at least one strut (64) in which the at least one strut (64) protrudes beyond an end plate (30) of the first and second end plates (30, 40) which is closer to the closure element (54).

30. The filter cartridge according to claim 19, wherein an end plate (30) of the first and second end plates (30, 40) closer to the closure element (54), surrounding the outlet port (28) of the channel (20) of the filter cartridge (12), has a recess (88), wherein an inner wall of the recess (88) is formed by the outlet port (28), and wherein a filter material region (90) of the filter material (22) overlaps with an outer wall (92) of the recess (88) in the axial direction (38) of the filter cartridge (12).

31. The filter cartridge according to claim 19, wherein the at least one strut (64) has, in an end region (66), at least one stop element which engages behind an end plate (40) of the first and second end plates (30, 40) which is further away from the closure element (54).

32. The filter cartridge according to claim 19, wherein the filter cartridge (12) has a plurality of struts (64) spaced apart from one another in a circumferential direction of the first and second end plates (30, 40) and/or wherein the at least one strut (64) has a rectangular shape in cross section at least in regions.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0039] FIG. 1 shows, in a sectional perspective view, an oil filter for a motor vehicle, wherein a filter cartridge is installed in an oil filter housing of the oil filter;

[0040] FIG. 2 shows, in a perspective view, a variant of the filter cartridge shown in section in FIG. 1;

[0041] FIG. 3 shows, in a perspective view of the filter cartridge installed in the oil filter housing of the oil filter according to FIG. 1;

[0042] FIG. 4 shows a detail in a perspective view of an end region of the filter cartridge according to FIG. 3;

[0043] FIG. 5 shows a detail in a perspective view of the other end region of the filter cartridge according to FIG. 3;

[0044] FIG. 6 shows the filter cartridge according to FIG. 3 in a further sectional perspective view; and

[0045] FIG. 7 shows the lower end region of the filter cartridge according to FIG. 3 in a sectional perspective view.

DETAILED DESCRIPTION OF THE DRAWINGS

[0046] FIG. 1 shows a sectional perspective view of an oil filter 10 for a motor vehicle, which may in particular be a commercial vehicle. A filter cartridge 12 of the oil filter 10 is also shown partially in section in FIG. 1. The oil filter 10 comprises an oil filter housing 14, which comprises a main body 16 and a cover 18, or rather a cover element. In order to change the filter cartridge 12, the cover 18 is dismantled, for example unscrewed, from the main body 16. In FIG. 1 the oil filter housing 14 is shown closed. The cover 18 with the filter cartridge 12 held on the cover 18 is thus screwed into the main body 16.

[0047] The filter cartridge 12 has a piston 36 with a channel 20. The channel 20 is radially surrounded by a filter material 22. The filter material 22 can, for example, be formed as a pleated filter. The channel 20 comprises a central support tube 24 in which a plurality of passages 26 are formed. The oil filtered by means of the filter material 22 can enter the channel 20 via these passages 26. The unfiltered oil, which is located in the oil filter housing 14, thus passes through the filter material 22 in a radial direction from the outside and thus enters the channel 20, which is formed in the piston 36.

[0048] At an end of the filter cartridge 12 opposite the cover 18, the channel 20 of the filter cartridge 12 includes a tubular outlet port 28. This outlet port 28 may be integrally formed with a first end plate 30 of the piston 36 of the filter cartridge 12. A plurality of passage openings 32 are formed in the outlet port 28 of the channel 20. Through these passage openings 32, the filtered oil can exit the channel 20 and enter a channel 34 provided in the oil filter housing 14 for supplying lubricant to an internal combustion engine. This is possible when the piston 36 of the filter cartridge 12 is displaced in an axial direction 38 of the filter cartridge 12 sufficiently far away from the cover 18. The axial direction 38 is illustrated in FIG. 1 by a centre axis of the filter cartridge 12 or of the oil filter 10.

[0049] In FIG. 1, the piston 36 of the filter cartridge 12, which comprises the filter material 22 disposed between the first end plate 30 and a second end plate 40 of the piston 36, is shown in a closed position in which leakage of filtered oil from the passage openings 32 and corresponding entry of filtered oil into the channel 34 is prevented. In the closed position of the piston 36 shown in FIG. 1, an internal combustion engine of the motor vehicle is switched off. Accordingly, an oil pump (not shown) normally driven by the internal combustion engine does not deliver unfiltered oil into the oil filter housing 14. Consequently, no unfiltered oil is cleaned due to a flow through the filter material 22 of the filter cartridge 12. The closed position of the piston 36 can thus also be referred to as the engine-off position of the piston 36.

[0050] In an open position of the piston 36 (not shown here), the piston 36 is distanced further from the cover 18 in the oil filter housing 14. This displacement movement of the piston 36 of the filter cartridge 12 in the axial direction 38 from the closed position (see FIG. 1) to the open position within the closed oil filter housing 14 is caused by the pressure conditions prevailing in the oil filter housing 14 during operation of the oil filter 10. In fact, during operation of the internal combustion engine of the motor vehicle, the oil pump delivers the unfiltered oil into the oil filter housing 14. In particular, the pressure exerted by the unfiltered oil on the upper or second end plate 40, which is larger in area, is greater than the pressure exerted by the unfiltered oil on the lower or first end plate 30, which is smaller in area. Even taking into account the pressure loss that occurs when the oil to be filtered passes through the filter material 22, this pressure difference is sufficient to push a closure part 44 of the main body 16 away from a tubular receptacle 46 provided in the main body 16 by means of the outlet port 28, against the force of a non-return valve spring 42.

[0051] The open position of the piston 36 may also be referred to as the engine-on position of the piston 36, because when the internal combustion engine of the motor vehicle is running or switched on, or when the oil pump is in operation, the flow of oil through the oil filter housing 14 causes the piston 36 to move from the closed position to the open position.

[0052] As a result of the displacement movement of the piston 36 caused by the pressure conditions during operation of the oil filter 10, the piston 36 thus pushes the closure part 44 away from a valve seat provided on the tubular receptacle 46 by means of the outlet port 28 against the force of the non-return valve spring 42. As a result, in this (not shown) open position of the piston 36, the filtered oil can pass from the channel 20 into the channel 34 via the passage openings 32 formed in the outlet port 28.

[0053] If, with the internal combustion engine of the motor vehicle running, the filter material 22 is clogged to such an extent that the pressure loss when the unfiltered oil passes through the filter material 22 into the channel 20 is increased again, the piston 36 of the filter cartridge 12 moves even further away from the cover 18 in the axial direction 38 into a bypass position (also not shown). Here, against the force of a bypass valve spring 48, the tubular receptacle 46 is pushed by means of the piston 36 of the filter cartridge 12 away from a valve seat 50, which is also provided in the main body 16 in the oil filter housing 14. Thereupon, the unfiltered oil can pass directly into the channel 34.

[0054] For a detailed illustration and explanation of the interaction of the floatingly mounted piston 36 of the filter cartridge 12 and the pressure conditions with the closure or valve device arranged in the oil filter housing 14 in the vehicle, reference is also made at this juncture to the explanations in WO 2017/088962 A1, since the valve functions—non-return valve, bypass valve, service valve—are realised in the same way here as there; only the filter cartridge has changes compared to WO 2017/088962 A1.

[0055] In the present case, the piston 36 of the filter cartridge 12, which is movable in the axial direction 38 of the filter cartridge 12, provides both the function of a non-return valve and that of a bypass valve. In the open position of the piston 36, the non-return valve is open, and in the bypass position of the piston 36, the bypass valve is additionally also open.

[0056] In addition, a service valve 52 is integrated into the filter cartridge 12. For the service valve function, a drain channel 56, which is shown in section in FIG. 1, is closed by means of an annular closure element 54 of the filter cartridge 12, which closure element can be seen better in FIG. 2 and FIG. 3 than in FIG. 1. The drain channel 56 is formed in the oil filter housing 14. When the drain channel 56 is not closed by means of the closure element 54, oil can be drained from a receiving region 58 of the oil filter housing 14 via the drain channel 56. The filter cartridge 12 is arranged in the receiving region 58 when the oil filter housing 14 is closed.

[0057] It is particularly clear from FIG. 2 and FIG. 3 that the closure element 54 can have an outer, in this case annular, seal 60 and a further, in this case likewise annular inner seal 62 for closing the drain channel 56. The seals 60, 62 can be brought into contact with corresponding regions of the drain channel 56 when the closure element 54 closes the drain channel 56, for example in the closure position of the piston 36 of the filter cartridge 12 shown in FIG. 1. However, the drain channel 56 is also closed by means of the closure element 54 in the (not shown) open position of the piston 36 and in the (also not shown) bypass position of the piston 36. Only when the cover 18 is removed from the main body 16 of the oil filter housing 14 and the filter cartridge 12 is removed from the oil filter housing 14 is the service valve 52 open, because the closure element 54 is then distanced from the drain channel 56. When the service valve 52 is open, oil can therefore pas from the receiving region 58 of the oil filter housing 14 into the drain channel 56.

[0058] In the present case, however, when moving the piston 36 of the filter cartridge 12 from the closed position shown in FIG. 1 into the above-described open position or engine-on position, in which the force of the non-return valve spring 42 must be overcome, and also into the bypass position, in which the force of the bypass valve spring 48 must additionally be overcome, a service valve spring does not additionally need to be compressed, as is the case in the embodiment of the floatingly mounted filter cartridge according to WO 2017/088962 A1.

[0059] In the case of the oil filter 10 described here, a plurality of struts 64 of the filter cartridge 12 (see FIG. 2 and FIG. 3) support the closure element 54 on the cover 18 of the oil filter housing 14 when the oil filter housing 14 is closed. For this purpose, the free ends of the struts 64, of which only two struts 64 are clearly visible in FIG. 1, project in the axial direction 38 both over the first end plate 30 and over the second end plate 40 of the piston 36.

[0060] Consequently, when the oil filter housing 14 is closed, and thus the cover 18 is secured to the main body 16, the struts 64 press the closure element 54 provided with the at least one seal 60, 62 against the drain channel 56 in such a way that a drain opening provided by the drain channel 56 is closed. In the present case, the struts 64 of the filter cartridge 12 are longer than the filter piston itself to allow them to be supported against the lid 18. However, other forms of support of the struts 64 in the main body 16 of the oil filter housing 14, or in its receptacle 58, are also conceivable, in which case the struts 64 can also be shorter than the length of the filter piston 36 and are also not guided on the second end plate 40.

[0061] Further details of the filter cartridge 12 will be explained with reference to the other figures. For example, it is readily apparent from FIG. 2 and FIG. 3 that the struts 64 have stop elements, for example in the form of resilient latching tongues 68, in their end regions 66 which are remote from the closure element 54 and via which the closure element 54 can thus be supported on the cover 18. These latching tongues 68 engage behind the end plate 40 remote from the closure element 54, i.e., the second end plate 40, in the region of tabs 70 which project in the radial direction over an edge of the second end plate 40. In addition, passage openings, in this case in the form of rectangular slots, are formed in these tabs 70, the struts 64 being guided in each case through the passage opening provided in the corresponding tab 70.

[0062] Analogously, there are further passage openings in the present case in the form of rectangular slots in further tabs 72, which project in a radial direction over an edge of the first end plate 30. The struts 64 are also guided through these passage openings. The struts 64 are thus designed as guide elements which facilitate the displacement movement of the piston 36 of the filter cartridge 12 in the axial direction 38. In the variant of the filter cartridge 12 according to FIG. 2, the struts 64 are substantially straight along the length of the piston 36. The struts 64 have a bend 74 in a portion in which a strut 64 protrudes beyond the first, lower end plate 30, which allows tolerance compensation between the struts 64 and the distance between the drain channel and the stop for the struts 64 in the cover 18.

[0063] In the variant of the filter cartridge 12 shown in FIG. 3, further measures are provided for tolerance compensation. These measures can also take into account manufacturing tolerances of the filter cartridge 12 with regard to the length of its struts 64 in the axial direction 38 and also manufacturing tolerances of the oil filter housing 14.

[0064] According to FIG. 3, the respective struts 64 have respective guide regions 76, 78 in which the struts 64 are oriented substantially in parallel to the axial direction 38 and are thus straight. The displacement movement of the piston 36 of the filter cartridge 12 relative to the struts 64 occurs in the guide regions 76, 78. The straight guide regions 76, 78 are therefore at least as long as a stroke or displacement movement of the piston required to realise the functions of the non-return valve and the bypass valve.

[0065] Between the first guide region 76 formed in the region of the first end plate 30 and the second guide region 78 formed in the region of the second end plate 40, each strut 64 has a further length region 80 in which the strut 64 is arc-shaped and in the present case is curved outwardly in the radial direction. This curved shape makes it particularly easy to provide tolerance compensation between the drain hole or drain channel 56 and the cover 18 or filter cover.

[0066] Additionally or alternatively, according to FIG. 3, each strut 64 can have spring regions 82 in the form of defined bend regions. In these spring regions 82, a length of a strut 64 can be reduced when force is applied to the struts 64 in the axial direction 38. On the one hand, therefore, the curve shape of the strut 64 in the length region 80 provides a compensation arc for tolerance compensation in assembly with the oil filter housing 14. However, for the purpose of such tolerance compensation, the defined bend region or spring region 82 can also be provided additionally or alternatively.

[0067] In the present case, the respective strut 64 has two legs 84, 86 at its end connected to the closure element 54 in the spring region 82, which form a V-shape. The two spaced-apart ends of the legs 84, 86 can be moved towards each other as a result of the application of force.

[0068] FIG. 4 shows how, when the piston 36 is displaced relative to the struts 64, the second guide region 78 at the free end of the strut 64 in the region of the second end plate 40 passes further through the passage openings formed in the tabs 70 of the second end plate 40, or emerges further from the passage openings, than is the case in the closed position, or engine-off position, of the piston 36 shown in FIG. 1 and in FIG. 3.

[0069] All the tolerance compensation measures described so far are ultimately based on designing the struts 64 in such a way that they can be compressed in their height extension when an axial force is applied.

[0070] It can also be seen from FIG. 5 that in the same situation, in which the piston 36 is distanced further from the cover 18 of the oil filter housing 14 than in the closed position of the piston 36 shown in FIG. 1, the first guide region 76—in the direction of the closure element 54—protrudes only a small distance in the axial direction 38 of the filter cartridge 12 beyond the first, lower end plate 30. The guiding of the piston 36 in the axial direction 38 of the filter cartridge 12 along the guide regions 76, 78, which pass through the passage openings formed in the tabs 70, 72, is thus readily apparent, in particular from a combined overview of FIG. 3 with FIG. 4 and FIG. 5. Furthermore, the V-shape of the two legs 84, 86 in the bend region or spring region 82 is clearly visible in FIG. 5.

[0071] The sectional view of the filter cartridge 12 in FIG. 6 shows in particular that a support body of the closure element 54 having the seals 60, 62 can be formed integrally with the struts 64. The seals 60, 62 are arranged on the annular support body.

[0072] In particular, it can be seen from the enlarged detail view in FIG. 7 that a groove-like inversion or recess 88 is preferably formed in the first or lower end disc or end plate 30, which leads to an extension of the filter medium, or filter material 22, and thus to an increase in the available filter area with a constant displacement movement of the filter cartridge 12. The recess 88 runs around the outlet port 28 of the channel 20. An inner wall of the recess 88 is formed by the outlet port 28. A filter material region 90 of the filter material 22 overlaps in the axial direction 38 with an outer wall 92 of the recess 88.

[0073] Thus, the filter medium or filter material 22 is extended by a length 94 in the axial direction 38, illustrated by an arrow in FIG. 7, compared to a filter cartridge 12 in which the filter material 22 would only extend to a base 96 of the recess 88 or to an end of the outlet port 28 closer to the second end plate 40. The length 94 corresponds substantially to a depth of the groove-like recess 88.

[0074] Such a recess 88 or inversion in the form of a groove in the region of the end plate 30 closer to the closure element makes it possible to provide a particularly large filter area of the filter material 22 while maintaining the displacement path of the floatingly mounted filter cartridge 12 necessary for opening the non-return valve or opening the bypass valve in a given installation space available for the filter cartridge in the oil filter housing 14. Similarly, the recess 88 enables a reliable central guidance of the filter cartridge to be maintained by means of a sufficient overlap of the outlet port 28 of the filter cartridge 12 with the tubular receptacle 46 in the oil filter housing 14.