METHOD FOR OPERATING AN ELECTRONIC CIRCUIT ARRANGEMENT FOR ELECTRICAL CURRENT LIMITING IN A POTENTIALLY EXPLOSIVE AREA
20220021225 · 2022-01-20
Inventors
Cpc classification
H01M2010/4271
ELECTRICITY
H02H3/05
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/425
ELECTRICITY
International classification
H02J7/00
ELECTRICITY
H01M10/42
ELECTRICITY
Abstract
A method for operating an electronic circuit arrangement is provided for electrical current limiting in a potentially explosive area, which comprises at least one electrical consumer which is supplied with electrical energy via an electrical supply line from an electrical voltage source, typically from a rechargeable battery which provides an electrical supply voltage, according to which at least one of at least two semiconductor switches present in the electrical supply line is switched into an open state so that the electrical supply line is interrupted when the total electrical voltage present at the semiconductor switches exceeds a predefined voltage threshold value, and according to which the at least one semiconductor switch is switched from the open into the closed state again when an external electrical voltage is applied to the electrical consumer.
Claims
1. A method for operating an electronic circuit arrangement for electrical current limiting, in particular in a potentially explosive area, the electronic circuit arrangement including at least one electrical consumer which is supplied with electrical energy via an electrical supply line from an electrical voltage source, typically from a rechargeable battery which provides an electrical supply voltage, the method comprising: switching at least one of at least two semiconductor switches present in the electrical supply line into an open state such that the electrical supply line is interrupted when the total electrical voltage present at the semiconductor switches exceeds a predefined voltage threshold value; and switching the at least one semiconductor switch from the open into the closed state again when an external electrical voltage is applied to the electrical consumer.
2. The method according to claim 1, wherein the external electrical voltage applied to the at least one electrical consumer is larger than the electrical supply voltage provided by the electrical voltage source.
3. The method according to claim 1, wherein the switchover of the at least one semiconductor switch between the open and the closed state is accomplished with a comparator circuit cooperating with the semiconductor switch via which a self-holding function is implemented such that the relevant semiconductor switch is not switched back into the closed state again after switching over into the open state as a result of the accompanying electrical interruption of the supply line.
4. The method according to claim 3, wherein it is detected by the at least one comparator circuit when the total electrical voltage present at the semiconductor switches exceeds a predefined voltage threshold value and if this occurs, the comparator circuit generates an output signal which brings about a switching of the at least one semiconductor switch from the closed state into the open state so that the electrical supply line is interrupted.
5. The method according to claim 1, wherein on the input side a temperature sensor (28), typically a temperature-dependent electrical resistance, most typically an electrical NTC resistance is electrically connected to the comparator circuit so that when the temperature determined with the temperature sensor exceeds a predetermined threshold temperature, the comparator circuit generates an output signal which brings about a switching of the at least one semiconductor switch from the closed state into the open state so that the electrical supply line is interrupted.
6. The method according to claim 2, wherein it is detected by the comparator circuit whether the external electrical voltage is applied to the at least one electrical consumer and if this is the case, the comparator circuit generates an output signal which brings about a switching of the semiconductor switch from the open state into the closed state.
7. The method according to claim 2, wherein: a first electrical input voltage which depends on the total of the electrical voltage present at the electrical consumer and the total electrical voltage present at the semiconductor switches is provided at a first comparator input connection of the comparator circuit; a second electrical input voltage which depends on the electrical voltage present at the electrical consumer is provided at the second comparator input connection of the comparator circuit; and depending on the electrical voltages provided at the two comparator input connections, an electrical output signal for controlling and optionally switching the semiconductor switch is generated at a comparator output connection of the comparator circuit.
8. The method according to claim 5, wherein the at least one temperature sensor is electrically connected to the first or second electrical comparator input connection.
9. The method according to claim 1, wherein the external electrical voltage is applied electrically or provided by connecting an electrical charging device to the at least one electrical consumer, in particular switched electrically in parallel to this.
10. The method according to claim 1, wherein the switching of the at least one semiconductor switch between the open and the closed state is accomplished with a logic unit which generates an output signal through an “or link” or through an “and link” of two signal inputs with which the semiconductor switch is triggered, and wherein a first input signal generated at a first signal input of the at least one logic unit is generated by the comparator circuit.
11. The method according to claim 1, wherein the electrical current flowing through the electrical supply line is monitored with an additional electrical voltage monitoring which switches at least one of the at least two semiconductor switches into the open state when the electrical current flowing through the electrical supply line exceeds a predetermined threshold value.
12. The method according to claim 11, wherein the electrical voltage monitoring for switching the semiconductor switch into the open state when the current threshold value is exceeded generates a corresponding control signal at the second signal input of the logic unit.
13. The method according to claim 11, wherein the at least one semiconductor switch switched into the open state with the comparator circuit is held in the open state after the electrical current flowing through the electrical supply line has fallen below the current threshold value again.
14. An electronic circuit arrangement for electrical current limiting in a potentially explosive area, in particular configured for carrying out the method according to claim 1, the electronic circuit arrangement comprising: at least one electrical consumer which can be supplied with energy from an electrical voltage source, typically a rechargeable battery with an electrical supply line; a first semiconductor switch and at least one second semiconductor switch which are arranged in the electrical supply line in such a manner that by switching at least one semiconductor switch into an open state, the electrical supply line is electrically interrupted so that no electrical energy can be transported via the electrical supply line from the electrical voltage source to the at least one electrical consumer; an electrical supply connection to which the electrical voltage source can be connected or is connected, in particular for carrying out the method according to one of the preceding claims, wherein the at least two semiconductor switches are arranged between the electrical supply connection and the electrical consumer; at least one comparator circuit which is configured in such a manner that it: switches at least one semiconductor switch into an open state so that the electrical supply line is interrupted when the total electrical voltage present at the semiconductor switches exceeds a predefined voltage threshold value; and it switches the at least one semiconductor switch from the open into the closed state again when an external electrical voltage is applied to the electrical consumer.
15. The electronic circuit arrangement according to claim 14, wherein for switching from the open into the closed state the electrical voltage applied to the at least one electrical consumer must be larger than the electrical supply voltage provided by the electrical voltage source.
16. The electronic circuit arrangement according to claim 14, wherein switching the at least one semiconductor switch between the open and the closed state is accomplished with a logic unit which generates an output signal through an “or link” or through an “and link” of at least two signal inputs with which the semiconductor switch is triggered, and wherein to generate the first electrical input signal the first signal input of the logic unit is connected electrically to a comparator output of the comparator circuit assigned to this logic unit.
17. The electronic circuit arrangement according to claim 14, wherein an additional electrical voltage monitoring is arranged in the electrical supply line which is configured in such a manner that it switches at least one of the at least two semiconductor switches into the open state when the electrical current flowing through the electrical supply line exceeds a predetermined current threshold value.
18. The electronic circuit arrangement according to claim 17, wherein the electrical voltage monitoring for switching the semiconductor switch into the open state when the current threshold value is exceeded at the second signal input of the logic unit and for generating the second input signal is connected electrically to the second signal input of the logic unit.
19. The electronic circuit arrangement according to claim 14, wherein: at least one comparator circuit, typically all the comparator circuits comprise a comparator output connection as well as a first and a second comparator input connection; and during operation of the comparator circuit, a comparator output signal is generated at the comparator output connection depending on a comparison between the first and/or second comparator input signal present at the first and second comparator input connection.
20. The electronic circuit arrangement according to claim 14, wherein on the input side, a temperature sensor, typically a temperature-dependent electrical resistance, most typically an electrical NTC resistance is connected electrically to the at least one comparator circuit, typically to the first or second comparator input connection such that the comparator circuit generates an electrical output signal which brings about a switching of the at least one semiconductor switch from the closed state into the open state such that the electrical supply line is interrupted when the temperature measured with the temperature sensor has exceeded a predetermined temperature threshold value.
21. The electronic circuit arrangement according to claim 14, wherein at least one comparator circuit, typically all the comparator circuits comprise an operational amplifier or is formed by an operational amplifier which comprises the two comparator input connections and the comparator output connection.
22. The electronic circuit arrangement according to claim 14, wherein: the first comparator input connection is connected electrically, typically via a first electrical voltage divider, to a first branch-off point which is arranged in the electrical supply line between the electrical supply connection and the at least two semiconductor switches; and the second comparator input connection is connected electrically, typically via a second electrical voltage divider to a second branch-off point which is arranged in the electrical supply line between the at least two semiconductor switches and the electrical consumer.
23. The electronic circuit arrangement according to claim 14, wherein in the electronic circuit arrangement for each of the semiconductor switches provided in this for interrupting the electrical supply line, respectively one logic unit for controlling this semiconductor switch and a comparator circuit for controlling the respective logic unit is provided.
24. The electronic circuit arrangement according to claim 14, wherein the comparator output connection of at least one comparator circuit for triggering at least two different semiconductor switches arranged in the electrical supply line is connected electrically to the two signal inputs of at least two different logic units, typically of all the logic units provided to trigger the semiconductor switches.
25. The electronic circuit arrangement according to claim 18, wherein the first electrical voltage divider and/or the second voltage divider comprises at least one Ohmic electrical resistance which is configured as an NTC or PTC resistance.
26. The electronic circuit arrangement according to claim 14, wherein during operation of the circuit arrangement the switching of the at least one semiconductor switch between the open and the closed state is accomplished with the comparator circuit cooperating with the relevant semiconductor switch with which a self-holding function is implemented so that after switching into the open state as a result of the accompanying electrical interruption in the supply line the semiconductor switch is not instantaneously switched back into the closed state again.
27. The electronic circuit arrangement according to claim 14, wherein during operation of the circuit arrangement the comparator circuit detects when the total electrical voltage present at the semiconductor switches exceeds a predefined voltage threshold value and if this is the case, the comparator circuit generates an output signal which brings about a switching of the at least one semiconductor switch from the closed state into the open state so that the electrical supply line is interrupted.
28. The electronic circuit arrangement according to claim 14, wherein on the input side, a temperature sensor, typically a temperature-dependent electrical resistance, most typically an electrical NTC resistance, is connected electrically to the comparator circuit such that during operation of the circuit arrangement, upon exceeding a threshold temperature determined with the temperature sensor, the comparator circuit generates an output signal which brings about a switching of at least one semiconductor switch from the closed to the open state so that the electrical supply line is interrupted.
29. The electronic circuit arrangement according to claim 14, wherein during operation of the circuit arrangement the comparator circuit detects whether the external electrical voltage is applied to the at least one electrical consumer and if this is the case, the comparator circuit generates an output signal which brings about a switching of the semiconductor switch from the open into the closed state.
30. The electronic circuit arrangement according to claim 14, wherein during operation of the circuit arrangement a first electrical input voltage which depends on the total of the electrical voltage present at the electrical consumer and the total electrical voltage present at the semiconductor switches, is provided at a first comparator input connection of the comparator circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The disclosure will now be described with reference to the drawings wherein:
[0039]
[0040]
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0041]
[0042] In the exemplary embodiment shown in
[0043] Furthermore, the electronic circuit arrangement 1 comprises three comparator circuits 7a, 7b, 7c wherein each semiconductor switch 4a, 4b, 4c is assigned respectively one comparator circuit 7a, 7b, 7c. In the following, the operating mode of the three comparator circuits 7a, 7b, 7c is explained by reference to the comparator circuit 7a which is assigned to the first semiconductor switch 4a. The operating mode of the two comparator units 7b, 7c is identical to the comparator circuit 7a semiconductor switch.
[0044] The comparator circuit 7a can switch the semiconductor switch 4a into an open state so that the electrical supply line 2 is electrically interrupted when the total electrical voltage present at the three semiconductor switches 4a, 4b, 4c semiconductor switches 4a, 4b, 4c exceeds a predefined voltage threshold value VS. In addition, the comparator circuit 7a can switch the semiconductor switch 4a again from the open into the closed state when an external electrical voltage VE is applied to the electrical consumer 20 which in the example scenario is larger than the electrical supply voltage V0 provided by the external voltage source 3. Said external electrical voltage VE can in particular be provided by connecting an electrical charging device 23 to the electrical consumer 20. The charging device 23 is used for electrical charging of the battery 6.
[0045] The comparator circuit 7a therefore detects whether the total electrical voltage VH present at the three semiconductor switches 4a, 4b, 4c exceeds a predefined voltage threshold value VS. As soon as this case occurs, the comparator circuit 7a generates an electrical output signal in the form of an electrical output voltage, which brings about a switching of the semiconductor switch 4a from the closed state into the open state so that the electrical supply line 2 is electrically interrupted. With the aid of the comparator circuit 7a a self-holding function is implemented in this case so that after switching into the open state as a result of the accompanying electrical interruption in the electrical supply line 2, the semiconductor switch 4a is not switched back into the closed state again immediately. In this way, an undesired “triggering” of the semiconductor switch 4a, i.e., a repeated switching of the semiconductor switch 4a many times between the open and the closed state is avoided.
[0046] For switching the semiconductor switch 4a from the open into the closed state, i.e., for “resetting” the circuit arrangement 1, the comparator circuit 7a can detect whether the said external electrical voltage VE has been applied to the electrical consumer 20. As soon as this is detected, the comparator circuit 7a generates an electrical output signal in the form of an electrical output voltage which brings about a switching of the semiconductor switch 4a from the open state into the closed state.
[0047] The circuit arrangement 1 is configured in this case so that a first electrical input voltage V1 which depends on the total of the electrical voltage VV present at the electrical consumer 20 and the total electrical voltage VH present at the semiconductor switches 4a, 4b, 4c is provided at the first comparator input connection 12a of the comparator circuit 7a. A second electrical input voltage V2 which depends on the electrical voltage present at the electronic consumer 20 is provided at the second comparator input connection 12b of the comparator circuit 7a. Depending on the electrical voltages V1, V2 provided at the two comparator input connections 12a, 12b, a specific output signal, in the form of an electrical output voltage, is generated at the comparator output connection 13 of the comparator circuit 7a, which optionally brings about a switching of the semiconductor switch 4a between the open and the closed state.
[0048] As can be seen in
[0049] The logic unit 8a has a first and a second signal input 9a, 9b and a signal output 10. The signal output 10 is linked via a logical “or” link to the two signal inputs 9a, 9b. A control input 11a of the first semiconductor switch 4a with which the first semiconductor switch 4a can be switched between the open and the closed state is triggered via an output signal generated at the signal output 10 of the logic unit 8a.
[0050] As
[0051] As can be further seen from
[0052] As illustrated by the diagram in
[0053] As can be additionally seen from
[0054] As can be further identified in
[0055] The method according to the disclosure is explained as an example hereinafter with reference to the circuit diagram of
[0056] However, with the three comparator circuits 7a, 7b, 7c, the three semiconductor switches 4a-4c present in the electrical supply line 2 are switched into an open state so that the electrical supply line 2 is interrupted when the total electrical voltage VH present at the semiconductor switches 4a, 4b, 4c exceeds the predefined voltage threshold value VS. Consequently, an electrical connection no longer exists between the electrical voltage source 3 in the form of the rechargeable battery 6 and the electrical consumer 20, i.e., the electrical energy or voltage supply of the electrical consumer 20 is interrupted. In this state, no electrical voltage is present at the electrical consumer 20. Thus, the second voltage divider 18 comprising the third and the fourth resistance R3, R4 is also currentless. Consequently, the input signal present at the second comparator input connection 12b also varies. The first voltage divider 16 comprising the first and the second resistance R1, R2 is dimensioned in such a manner that as a result of the changed input signal present at the second comparator input connection, the output signal generated by the first comparator circuit 7a also varies. This changed output signal is supplied via the first signal input 9a to the logic unit 8a. As a result of the logical “or” link accomplished there, the control input 11a of the first semiconductor switch 4a is triggered by the first comparator circuit 7a so that the first semiconductor switch 4a remains in the open state even when the electrical voltage monitoring 15 has detected that, as a result of the now-interrupted electrical supply line 2, the current has again dropped below predefined threshold current value IS. A self-holding function is therefore integrated in the comparator circuit 7a which holds the semiconductor switch 4a in the open state.
[0057] As the diagram in
[0058] The total electrical voltage V present at the three semiconductor switches 4a, 4b, 4c can be determined via the two branch-off points 17,19 which are electrically connected to the first or second voltage divider 16, 18. The two voltage dividers 16, 18 are dimensioned in this case so that in the nominal operating state the aforesaid output signal is generated by the respective comparator circuits 7a, 7b, 7c in such a manner that the semiconductor switches 4a, 4b, 4c are not switched into the open state so that the electrical consumer 20 can be supplied with electrical energy. If the electrical voltage V present at the three semiconductor switches 4a-4c, i.e., the electrical potential difference between the two branch-off points 17, 19 exceeds a predetermined voltage threshold value V, this has the result that the electrical voltage present at the first and second comparator input connection 12a, 12b of each comparator circuit 7a-7c varies so that a signal variation in the form of a changed output voltage—voltage variation occurs. This means that a voltage signal is generated by the comparator output 13 which is processed by the respectively downstream logic unit 8a, 8b, 8c in such a manner that the downstream semiconductor switches 4a, 4b, 4c assigned to the respective logic unit 8a, 8b, 8c is switched into the open state. This in turn has the effect that the electrical supply line 2 is electrically interrupted. Thus, electric current I can no longer flow from the electrical voltage source 3 or from the rechargeable battery 6 to the electrical consumer 20. The desired electrical current limiting is ensured in this way. In this case, the electrical power received by at least one of the semiconductor switches 4a, 4b, 4c should be limited.
[0059] As a result of the electrical interruption of the electrical supply line 2, electrical voltage can no longer be present between the second branch-off point 19 and the earth potential 21. Thus, it follows that the second voltage divider 18 comprising the electrical resistances R3 and R4 is currentless. This brings about a switching of the respective comparator circuit 7a, 7b, 7c, i.e. the output signal now generated by the comparator circuit 7a, 7b, 7c which is supplied to the downstream logic unit 8a, 8b, 8c is configured in such a manner than the relevant logic unit 8a, 8b, 8c for generating a corresponding output signal at the signal output 10 and thus at the control input 11a, 11b, 11c of the respective semiconductor switch 4a, 4b, 4c ensures that the relevant semiconductor switch 4a, 4b, 4c remains in the open state in each case. In this way, an undesired switching of the semiconductor switch 4a, 4b, 4c back into the closed state is prevented after the electric current flowing through the supply line 2 as a result of opening the semiconductor switches 4a, 4b, 4c again falls below the previously exceeded current threshold value lS. With the three comparator circuits 7a, 7b, 7c a self-holding function is therefore integrated in the circuit arrangement 1. Only a connection of an electrical charging device 23 for charging the battery 6—connected in parallel to the electrical consumer 20, i.e., between the second branch-off point 19 and the earth potential 21, ensures that the second branch-off point 19 is again set to an electrical potential which differs from the earth potential 21. In consequence, the second voltage divider 18 comprising the electrical resistances R3, R4 is no longer currentless so that the comparator circuits 7a, 7b, 7c go over into their respective initial state. Thus, the nominal operating state of the circuit arrangement 1 is restored in which the semiconductor switches 4a, 4b, 4c are each located in their closed state so that electric current l can again flow through the electrical supply line 2 electrical supply line 2 from the electrical voltage source 3 or the rechargeable battery 6 to the electrical consumer 20.
[0060] With said connection of an external electrical charging device 23 to the electronic circuit arrangement electronic circuit arrangement 1, i.e., to the second branch-off point 19 and to the earth potential 21 and therefore to the electrical consumer 20, the three comparator circuits 7a, 7b, 7c of the electronic circuit arrangement 1 are reset. As long as the electrical charging device 23 remains connected, the rechargeable battery 6 is charged. After separating the external charging device 23 from the electronic circuit arrangement 1, the semiconductor switches 4a, 4b, 4c each remain in their closed state. Thus, the original nominal operating state is restored in the circuit arrangement 1.
[0061] In addition to the current monitoring by the three comparator circuits 7a, 7b, 7c, current l flowing through the electrical supply line 2 can also be monitored with an additional electrical voltage monitoring 15 which can be configured in the form of an integrated circuit (IC).
[0062] The electrical voltage monitoring 15 monitors the electrical voltage V0 present at the Ohmic resistance R5 arranged in the electrical supply line 2. In this way, the electric current flowing through the electrical supply line 2 can be determined. As soon as the electric current flowing through the electrical supply line 2 exceeds a predetermined current threshold value IS, the electrical power supply 15 generates a control signal, possibly in the form of an electrical voltage pulse, for switching the semiconductor switches 4a, 4b, 4c into the open state which is provided via electrical connecting lines 27a, 27b, 27c between the electrical voltage monitoring 15 and the second signal inputs 9b of the three logic units 8a, 8b, 8c at these second signal inputs 9b. In the logic units 8a, 8b, 8c the “or link” is used for switching the semiconductor switch from the closed into the open state. The “and link” is used to hold the semiconductor switch in the open state. As a result of the “or” links and the “and” links of the input signals present at the respective first and second signal inputs 9a, 9b taking place in the logic unit 8a, 8b, 8c, the control signal present at the respective second signal input 9b of the logic units 8a, 8b, 8c is output as an output signal at the respective signal output 10 of the relevant logic units 8a, 8b, 8c which then switches the three semiconductor switches 4a, 4b, 4c into the open state and triggers the already mentioned self-holding function.
[0063] The interruption of the electrical current flow through the supply line 2 with the electrical voltage monitoring 15 ensures that electrical voltage V can no longer be present between the second branch-off point 19 and the earth potential 21. Thus, as has already been explained previously, it follows that the second voltage divider 18 comprising the electrical resistances R3 and R4 is currentless.
[0064] This is therefore accompanied by said switching of the three comparator circuits 7a, 7b, 7c, i.e. the output signal now generated by the comparator circuit 7a, 7b, 7c, which is supplied to the downstream logic unit 8a, 8b, 8c, has the result that the relevant logic unit 8a, 8b, 8c for generating a corresponding output signal at the signal output 10 and therefore at the control input 11a, 11b, 11c of the respective semiconductor switch 4a, 4b, 4c ensures that the relevant semiconductor switch 4a, 4b, 4c remains in the open state in each case. The already described self-holding function of the three comparator circuits 7a, 7b, 7c is therefore also effective when the semiconductor switches 4a, 4b, 4c are switched into the open state with the electrical voltage monitoring 15. In this case also the undesired switching of the semiconductor switches 4a, 4b, 4c back into the closed state is therefore prevented after the electric current l flowing through the supply line 2 and therefore detected by the electrical current limiting as a result of the opening of the semiconductor switches 4a, 4b, 4c falls below the previously exceeded current threshold value IS again and thus deactivates the electrical voltage monitoring 15. The resetting of the comparator circuits 7a, 7b, 7c is accomplished as already explained by connecting the electrical charging device 23.
[0065]
[0066] Alternatively or additionally to the additional Ohmic resistance R1′, in the circuit arrangement 1 according to
[0067] A temperature sensor 28 can be electrically connected to the comparator circuit 7a on the input side, with which the temperature of a component (not shown) connected thermally to the temperature sensor 28—this can in particular be an electrical/electronic component. The comparator circuit 7a and the temperature sensor 28 are configured in such a manner and matched to one another such that, when the temperature determined with the temperature sensor 28 exceeds a predetermined threshold temperature TS, an electrical output signal provided at the comparator output 13, in the form of an electrical output voltage, is generated by the comparator circuit 7a which brings about a switching of the semiconductor switch 4a from the closed state into the open state so that the electrical supply line 2 is interrupted. In this way, the comparator circuit 7a can be used to interrupt the electrical supply line 2 even when other components (not shown in the figures) overheat which are temperature-monitored with the temperature sensor 28.
[0068] In
[0069] It is understood that the foregoing description is that of the exemplary embodiments of the disclosure and that various changes and modifications may be made thereto without departing from the spirit and scope of the disclosure as defined in the appended claims.