Vortex Expander
20220018346 · 2022-01-20
Assignee
Inventors
Cpc classification
F01C21/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C20/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A scroll expander, comprising: a housing; and an expansion mechanism provided in the housing. A back pressure chamber in fluid communication with a medium pressure chamber is provided in the expansion mechanism and is provided with at least one passage in fluid communication from the back pressure chamber to a low pressure region; the passage is configured such that: the passage is opened when the pressure in the back pressure chamber is lower than the pressure of the low pressure region, and is closed when the pressure in the back pressure chamber is higher than or equal to the pressure of the low pressure region. The scroll expander can avoid the problem of being unable to be started and to operate normally; and the scroll expander is simple in structure, easy to process and manufacture, and high in cost effectiveness.
Claims
1. A scroll expander, comprising: a housing; and an expansion mechanism provided inside the housing and configured to expand a high-pressure fluid with an intake pressure to a low-pressure fluid with an exhaust pressure, the expansion mechanism comprising a fixed scroll and an orbiting scroll and defining therein an exhaust chamber, an intake chamber and a series of closed expansion chambers, wherein a back pressure chamber is provided on the expansion mechanism, and the back pressure chamber is in fluid communication with an intermediate pressure chamber of the series of expansion chambers which has an intermediate pressure lower than the intake pressure and higher than the exhaust pressure, wherein at least one passage in fluid communication from the back pressure chamber to a low-pressure zone with the exhaust pressure is provided, and the passage is configured such that the passage is opened when a pressure in the back pressure chamber is less than a pressure in the low-pressure zone and the passage is closed when a pressure in the back pressure chamber is greater than or equal to a pressure in the low-pressure zone.
2. The scroll expander according to claim 1, wherein the fixed scroll is capable of floating axially relative to the orbiting scroll.
3. The scroll expander according to claim 2, wherein the back pressure chamber is provided at a back side of an end plate of the fixed scroll, and the back pressure chamber is sealed by a floating sealing ring.
4. The scroll expander according to claim 3, wherein the low-pressure zone comprises a low-pressure area outside the expansion mechanism and the exhaust chamber of the expansion mechanism which is directly communicated with the low-pressure area, and the passage is provided in the end plate of the fixed scroll and is directly communicated with the low-pressure area or directly communicated with the exhaust chamber.
5. The scroll expander according to claim 1, wherein a check valve capable of closing and opening the passage is provided at the passage such that the passage is opened when a pressure in the back pressure chamber is less than a pressure in the low-pressure zone and the passage is closed when a pressure in the back pressure chamber is greater than or equal to a pressure in the low-pressure zone.
6. The scroll expander according to claim 5, wherein the passage comprises an orifice that opens into the back pressure chamber, and the check valve is provided at the orifice to close and open the orifice.
7. The scroll expander according to claim 6, wherein the check valve comprises a valve plate and a valve stopper provided at the orifice, and the valve plate is provided as an elastically deformable valve plate fixed at one end or as an integrally movable valve plate, and the valve stopper is provided so that the valve plate is disposed between the orifice and the valve stopper.
8. The scroll expander according to claim 1, wherein the back pressure chamber and the intermediate pressure chamber are in fluid communication through a breathing hole, and an inner diameter of the passage is larger than an inner diameter of the breathing hole.
9. The scroll expander according to claim 2, wherein the back pressure chamber and the intermediate pressure chamber are in fluid communication through a breathing hole, and an inner diameter of the passage is larger than an inner diameter of the breathing hole.
10. The scroll expander according to claim 3, wherein the back pressure chamber and the intermediate pressure chamber are in fluid communication through a breathing hole, and an inner diameter of the passage is larger than an inner diameter of the breathing hole.
11. The scroll expander according to claim 4, wherein the back pressure chamber and the intermediate pressure chamber are in fluid communication through a breathing hole, and an inner diameter of the passage is larger than an inner diameter of the breathing hole.
12. The scroll expander according to claim 5, wherein the back pressure chamber and the intermediate pressure chamber are in fluid communication through a breathing hole, and an inner diameter of the passage is larger than an inner diameter of the breathing hole.
13. The scroll expander according to claim 6, wherein the back pressure chamber and the intermediate pressure chamber are in fluid communication through a breathing hole, and an inner diameter of the passage is larger than an inner diameter of the breathing hole.
14. The scroll expander according to claim 7, wherein the back pressure chamber and the intermediate pressure chamber are in fluid communication through a breathing hole, and an inner diameter of the passage is larger than an inner diameter of the breathing hole.
15. The scroll expander according to claim 3, wherein a spring assembly is provided in the back pressure-chamber, and an upper end of the spring assembly abuts against the floating sealing ring, and a lower end of the spring assembly abuts against a bottom wall of the back pressure chamber.
16. The scroll expander according to claim 4, wherein a spring assembly is provided in the back pressure chamber, and an upper end of the spring assembly abuts against the floating sealing ring, and a lower end of the spring assembly abuts against a bottom wall of the back pressure chamber.
17. The scroll expander according to claim 915, wherein the spring assembly comprises at least one supporting element that abuts against the floating sealing ring and at least one elastic element that is provided below the supporting element and abuts against the bottom wall of the back pressure chamber.
18. The scroll expander according to claim 17, wherein the supporting element is a ring-shaped sheet and the elastic element is a ring-shaped element with an uneven shape in the circumferential direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The foregoing and additional features and characteristics of the present disclosure will become more apparent from the following detailed description with reference to the accompanying drawings, which are merely examples and are not necessarily drawn to scale. The same reference numbers are used in the drawings to indicate the same components, and in the drawings:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
REFERENCE MARK LIST
[0053] 1: scroll expander [0054] 10: housing [0055] 14: top cover [0056] 16: bottom cover [0057] 15: partition plate [0058] 17: intake pipe [0059] 18: exhaust pipe [0060] 40: main bearing seat [0061] 30: rotating shaft [0062] 52: stator [0063] 54: rotor [0064] EM: expansion mechanism [0065] 22: fixed scroll [0066] 24: orbiting scroll [0067] 220: end plate of the fixed scroll [0068] 11: external fluid circulation path [0069] 171: high-pressure fluid pipe [0070] 181: low-pressure fluid pipe [0071] K1: high-pressure valve [0072] 100: bypass pipe [0073] K2: bypass valve [0074] P1: first side surface of the end plate of the fixed scroll [0075] I: intake port [0076] 26: exhaust chamber [0077] P2: second side surface of the end plate of the fixed scroll [0078] C: back pressure chamber [0079] S: floating sealing ring [0080] 28: intermediate pressure chamber [0081] A1: low-pressure area [0082] A2: high-pressure area [0083] L: passage [0084] V: check valve [0085] L1: orifice of the passage [0086] V1: cover [0087] V10: screw hole of the cover [0088] V2: screw [0089] O: threaded hole [0090] V3: valve stopper [0091] V30: screw hole of the valve stopper [0092] V31: side surface of the valve stopper [0093] L10: groove [0094] L102: inner circumferential wall of the groove [0095] V32: central through-hole of the valve stopper [0096] T: spring assembly [0097] T1: supporting element [0098] T2: elastic element
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0099] The preferred embodiments of the present disclosure will be described in detail with reference to
[0100] In the following exemplary embodiments, the scroll expander is exemplarily shown as a vertical scroll expander with a floating fixed scroll. In some cases, the technical idea of providing a passage for fluid communication from a back pressure chamber to a low-pressure zone according to the present disclosure can also be applied to, for example, a case of a floating orbiting scroll expander in which the back pressure chamber is provided on one side of the orbiting scroll. Also, the scroll expander (hereinafter also referred to as “expander”) according to the present disclosure may also be any other suitable types of scroll expanders such as a horizontal scroll expander.
[0101] The basic configuration and principle of the scroll expander 1 according to the present disclosure will be described below with reference to
[0102] As shown in
[0103] The scroll expander 1 further includes a partition plate 15 provided between the top cover 14 and the housing 10 for separating the inner space of the expander into a high-pressure area A2 (also referred to as high-pressure space) and a low-pressure area A1 (also referred to as low-pressure space). A high-pressure area A2 is defined between the partition plate 15 and the top cover 14, and a low-pressure area A1 is defined between the partition plate 15, the housing 10 and the bottom cover 16. An intake pipe 17 for introducing a high-pressure fluid (also referred to as working fluid) is provided in the high-pressure area, and an exhaust pipe 18 for discharging the expanded low-pressure fluid is provided in the low-pressure area A1.
[0104] The scroll expander 1 further includes an expansion mechanism EM composed of a fixed scroll 22 and an orbiting scroll 24. The orbiting scroll 24 is capable of rotating in translation relative to the fixed scroll 22 (i.e., the center axis of the orbiting scroll 24 revolves around the center axis of the fixed scroll 22, but the orbiting scroll 24 does not revolve around the central axis of the orbiting scroll 24). The translational rotation is achieved by, for example, an oldham coupling provided between the fixed scroll 22 and the orbiting scroll 24.
[0105] The fixed scroll 22 includes an end plate 220 of the fixed scroll, a static scroll wrap extending from a first side surface P1 of the end plate of the fixed scroll and an intake port I provided at the center of the end plate 220 of the fixed scroll for letting the high-pressure fluid enter into the expansion mechanism EM. The orbiting scroll 24 includes an end plate of the orbiting scroll and an orbiting scroll wrap extending from a side surface of the end plate of the orbiting scroll. The expansion mechanism EM defines the following various chambers: an exhaust chamber 26 in fluid communication with an exhaust port of the expansion mechanism EM (the exhaust chamber 26 is in direct fluid communication with the low-pressure area A1, and is collectively referred to as the low-pressure zone together with the low-pressure area A1), and an intake chamber in fluid communication with the intake port I, which is formed by the engagement of the static scroll wrap and the orbiting scroll wrap, and a series of closed expansion chambers for volumetric expansion of the working fluid. Specifically, in the series of expansion chambers, the radially innermost expansion chamber is adjacent to the intake port I and has substantially the same intake pressure as the introduced high-pressure fluid, so it is referred to as high-pressure chamber, the radially outermost expansion chamber has substantially the same exhaust pressure as the low-pressure fluid that will be discharged from the expansion mechanism EM, and thus it is referred to as low-pressure chamber. The expansion chamber between the high-pressure chamber and the low-pressure chamber has an intermediate pressure lower than the intake pressure and higher than the discharge pressure, and thus is referred to as intermediate pressure chamber 28. Wherein, a back pressure chamber C is provided on a second side surface (back side) P2 of the end plate 220 of the fixed scroll. The back pressure chamber C is sealed by a floating sealing ring S and is in fluid communication with the intermediate pressure chamber 28 through a breathing hole (not shown in the drawings).
[0106] The high-pressure fluid enters the high-pressure area A2 in the scroll expander 1 through the intake pipe 17, and then enters the expansion mechanism EM through the intake port I. The high-pressure fluid entering the expansion mechanism EM flows through the series of expansion chambers with gradually increasing volumes to be expanded and becomes a low-pressure fluid. The low-pressure fluid is discharged to the low-pressure area A1 outside the expansion mechanism EM, and then is discharged to the outside of the scroll expander 1 through the exhaust pipe 18 communicated with the scroll expander 1.
[0107] The scroll expander 1 further includes a main bearing seat 40. The main bearing seat 40 is fixed relative to the housing 10 by a suitable fastening method. The end plate of the orbiting scroll is supported by the main bearing seat 40.
[0108] The scroll expander 1 further includes a rotating shaft (may also be referred to as an output shaft) 30. The rotating shaft 30 is rotatably supported by a main bearing provided in the main bearing seat 40. An end of the rotating shaft 30 is coupled to a hub of the orbiting scroll 24 to be driven to rotate. When the scroll expander 1 is running, a driving torque is generated during a fluid expansion process performed by the expansion mechanism EM, which drives the rotating shaft 30 to rotate to output mechanical or electrical work.
[0109] The scroll expander 1 may further include a generator composed of a stator 52 and a rotor 54. The stator 52 is fixed to the housing 10. The rotor 54 is provided between the stator 52 and the rotating shaft 30. The rotor 54 is fixed to an outer circumferential surface of the rotating shaft 30 to rotate together with the rotating shaft 30 when the scroll expander 1 is operating, thereby enabling the generator to generate electricity.
[0110] In practical applications, a schematic fluid expansion circulation system shown in
[0111] Generally, it is necessary to preheat various elements on the external fluid circulation path 11 (especially heat exchanger such as evaporator and condenser) before supplying the high-pressure fluid into the expansion mechanism EM. First, the high-pressure valve K1 is closed and the bypass valve K2 is opened to establish a fluid circulation circuit composed of the high-pressure fluid pipe 171, the bypass pipe 100, and the low-pressure fluid pipe 181, etc. At this time, a high-pressure side and a low-pressure side of the fluid circulation circuit are in fluid communication. Also, the low-pressure area A1 (and the exhaust chamber 26) in the housing 10 of the scroll expander 1 may still be in communication with the low-pressure fluid pipe 181, and thus a pressure in the low-pressure area A1 (and the exhaust chamber 26) is basically the same as a pressure of the high-pressure fluid that is about to enter into the expansion mechanism EM. Since the low-pressure area A1 is in fluid communication with the exhaust chamber 26 and therefore has the same fluid pressure, and hereinafter the low-pressure area A1 is taken as an example to describe stresses of the scroll expander in the prior art during a startup process.
[0112] In a scroll expander in the prior art, referring to
[0113] In view of the above technical problems, the present disclosure improves the scroll expander in the prior art. In general, the present disclosure improves the back pressure chamber C to be in fluid communication with the low-pressure zone when its pressure is insufficient, and to be isolated from the low-pressure zone when its pressure reaches a certain level, which can effectively solve the above problems, and normal start-up and operation of the scroll expander are achieved. Specifically, improved scroll expanders according to several preferred embodiments of the present disclosure are described in detail below with reference to
[0114]
[0115] Referring to
[0116] According to the above configuration, in a preheating stage before starting the scroll expander 1 according to the present disclosure, a pressure in the back pressure chamber C is less than the low-pressure stress F2 in the low-pressure area A1 (at this time, the low-pressure stress F2 is substantially equal to the high-pressure fluid pressure). Therefore, under the dominant action of the low-pressure stress F2, the cover V1 of the check valve V elastically deforms to open the orifice L1, so that fluid in the low-pressure area A1 enters into the back pressure chamber C through the passage L, until the pressure in the back pressure chamber C is approximately equal to the low-pressure stress F2, so that the floating sealing ring S is maintained in a force-balanced state. When the high-pressure fluid is supplied to the expansion mechanism EM (the bypass valve K2 is closed at this time), the pressure of the high-pressure fluid is reduced after volume expansion (the high-pressure fluid reaches the back pressure chamber C through the intermediate pressure chamber 28 and then has the intermediate pressure stress F3, at this time F3<F2, F2=F1) and enters the back pressure chamber C so that the pressure in the back pressure chamber is less than the low-pressure stress F2 in the low-pressure area A1, and thus the cover V1 of the check valve V is elastically deformed to open the orifice L1. The fluid from the low-pressure area A1 enters the back pressure chamber C to provide pressure compensation to the back pressure chamber C so as to maintain a force balance of the floating sealing ring S (referring to
[0117] In the present embodiment, preferably, the check valve V further includes a valve stopper V3. The valve stopper V3 is a long sheet as shown in
[0118] In the above description, although it is shown that the cover V1 has a flat sheet shape so that it is elastically deformed only in a case of opening the orifice L1, it does not exclude cases that the cover V1 is elastically deformed only in a case of closing the orifice L1, and the cover V1 is elastically deformed in both cases of closing and opening the orifice L1. According to actual application requirements, not only materials with suitable elastic deformation resistance may be selected, but also the shape and/or orientation of the cover V1 may be set in advance, so that the cover V1 may be elastically deformed only in a case of closing the orifice L1 or in both cases of opening and closing the orifice L1. For example, referring to
[0119] In addition, in the present embodiment, the check valve V is provided at the orifice L1 of the passage L, but in practical applications, the check valve may also be designed in the passage L or provided at the other orifice in the passage L which faces an outside opening of the expansion mechanism EM. In the case of being provided at the other orifice, only a change of position of the check valve V according to the present disclosure is involved, which is not described here. In the case of being provided in the passage L, the present embodiment may be achieved by using any suitable check valve in the prior art, for example, a flap-type valve that is elastically deformed, or an element similar to the check valve in a tire inflation hole. Even, it is also possible to consider the use of an electronic control valve, which is controlled by a controller for example to open and close according to the sensed related data or to open and close at a predetermined timing (for example, the electronic control valve is controlled to open when the expander is started and to close after a predetermined time).
[0120] In addition, in the present embodiment, the check valve V is shown to include a cover V1 and a valve stopper V3 fixed together by a screw V2 as described above, and the cover V1 is elastically deformed to open the orifice L1. However, in practical applications, the check valve V is not limited to the above structure. On the one hand, the cover V1 and the valve stopper V3 may be fixed in any other suitable ways, for example, snap joint, hinge joint, riveting, welding, and adhesion, etc. In addition, the cover V1 and the valve stopper V3 may be fixed in different ways and different positions, or only the valve stopper V3 is fixed, and the cover V1 is a movable element that is completely limited in position and movement range by the valve stopper V3. On the other hand, the cover V1 itself may also be made of non-elastically deformable materials. For example, the cover V1 may be in a blade form fixed by hinge joint, etc., which is pivotally openable, and the valve stopper V3 is fixed to limit an opening size of the cover V1 pivotally opened. Furthermore, the valve stopper V3 may be made of a material that can be elastically deformed to a certain extent so as to restrict the opening size of the cover V1 pivotally opened through the elastic deformation in a certain degree.
[0121]
[0122] In a case that a pressure in the back pressure chamber C is less than a pressure in the low-pressure area A1, the cover V1 is pushed up to the valve stopper V3, the orifice L1 is opened (referring to
[0123] Although the passage L in the above preferred embodiments is in direct communication from the back pressure chamber C to the low-pressure area A1 outside the expansion mechanism EM, the present disclosure is not limited to this. For example, as shown in
[0124] On the other hand, as mentioned above, the back pressure chamber C is in fluid communication with the intermediate pressure chamber 28 through the breathing hole (not shown in the drawings). Therefore, when the scroll expander is started, in a case that a pressure in the back pressure chamber C is greater than a pressure in the intermediate pressure chamber 28, fluid in the back pressure chamber C flows into the intermediate pressure chamber 28 through the breathing hole, so that a fluid pressure in the back pressure chamber C drops to a pressure below the pressure in the low-pressure zone (the low-pressure area A1 and the exhaust chamber 26). Therefore, in order to increase the pressure in the back pressure chamber C as soon as possible and better keep the pressure in the back pressure chamber C the same as the low-pressure zone, an inner diameter of the passage L may be made larger than an inner diameter of the breathing hole. In particular, the passage L may be provided so that the diameters of each cross-sections of the passage L are significantly larger than the diameter of the breathing hole, so as to ensure that the amount of fluid entering into the back pressure chamber C through the passage L is much greater than the amount of fluid flowing into the intermediate pressure chamber 28 from the back pressure chamber C through the breathing hole.
[0125] The above preferred embodiments are all involved with the passage L and the check valve V. However, the present disclosure may also adopt other different elements to provide support for the floating sealing ring S to ensure a normal startup and operation of the scroll expander 1. For example,
[0126] According to the third preferred embodiment, on the basis of the first and second preferred embodiments, a spring assembly T is added. As shown in the figures, the spring assembly T includes a supporting element T1 (
[0127] Those skilled in the art should understand that the spring assembly T of the above configuration is only an exemplary embodiment, and it may also be an integral part, and may have any suitable configuration. By providing such a spring assembly T, it is possible to further provide support for the floating sealing ring S to ensure the normal startup and operation of the scroll expander 1. In addition, although the passage L, the check valve V, and the spring assembly T are all adopted in the scroll expander of the third embodiment described above, it should be understood that, in a case that the spring assembly T may provide sufficient supporting force to the floating sealing ring S, the passage L and the check valve V may not be provided at all, and only the spring assembly T is adopted.
[0128] Although the passage, the orifice of the passage, the check valve and its cover and valve stopper, the spring assembly and its supporting element and elastic element in the above preferred embodiment are all shown as a specific number, it should be understood that any number of the above elements may be set respectively.
[0129] Although the exemplary embodiments of the scroll expander according to the present disclosure are described in the above embodiments, the present disclosure is not limited thereto, but various modifications, replacements and combinations can be performed without departing from the spirit and protection scope of the present disclosure.
[0130] Obviously, various implementations can be further designed by combining or modifying different embodiments and each technical feature in different ways.
[0131] The scroll expanders according to the preferred embodiments of the present disclosure are described above in conjunction with the specific implementations. It can be understood that, the above description is merely exemplary rather than restrictive, and those skilled in the art can conceive various variations and modifications without departing from the scope of the present disclosure with reference to the above description. These variations and modifications shall still fall in the protection scope of the present disclosure.