Squirrel-cage rotor, in particular for high rotational speeds

Abstract

The invention relates to a squirrel-cage rotor (3) of an asynchronous machine (1) having electrical conductors, which are provided in substantially axially extending grooves of a laminated core (5). On each end face of the laminated core (5), at least one short-circuit ring is provided, which electrically connects at least a predetermined number of the electrical conductors, wherein the short-circuit ring has a reinforcement (24) made of comparatively high-strength material.

Claims

1. A squirrel-cage rotor of an asynchronous machine, said squirrel-cage rotor comprising: a laminated core having substantially axially extending grooves, said laminated core having end faces; electrical conductors received in the grooves; short-circuit rings respectively provided on the end faces of the laminated core for electrically connecting at least a predetermined number of the electrical conductors, each said short-circuit ring including a reinforcement which is made of high-strength material, said reinforcement having closed outer and inner circumferences, a laminated-core-distal lateral surface which is closed or has an opening, and a laminated-core-proximal lateral surface which has recesses for the electrical conductors; and a framework structure or lattice structure or microscale structure provided between outer and inner diameters of the reinforcement and end faces of the short-circuit rings and comprising webs extending in radial, circumferential, and axial directions which are joined together at nodes arranged at intersection points of the webs.

2. The squirrel-cage rotor of claim 1, wherein the electrical conductors are made of aluminum and/or copper.

3. The squirrel-cage rotor of claim 1, wherein the reinforcement has a substantially closed contour with an inner lattice structure as the lattice structure.

4. The squirrel-cage rotor of claim 1, wherein the lattice structure is located in a radially outer region of the short-circuit ring.

5. The squirrel-cage rotor of claim 1, wherein the reinforcement is produced by additive manufacturing.

6. A dynamoelectric machine, in particular an asynchronous, machine, said dynamoelectric machine comprising a squirrel-cage rotor which includes a laminated core having substantially axially extending grooves, said laminated core having end faces, electrical conductors received in the grooves, short-circuit rings respectively provided on the end faces of the laminated core for electrically connecting at least a predetermined number of the electrical conductors, each said short-circuit ring including a reinforcement which is made of high-strength material, said reinforcement having closed outer and inner circumferences, a laminated-core-distal lateral surface which is closed or has an opening, and a laminated-core-proximal lateral surface which has recesses for the electrical conductors, and a framework structure or lattice structure or microscale structure provided between outer and inner diameters of the reinforcement and end faces of the short-circuit rings and comprising webs extending in radial, circumferential, and axial directions which are joined together at nodes arranged at intersection points of the webs.

7. The dynamoelectric machine of claim 6, wherein the electrical conductors are made of aluminum and/or copper.

8. The dynamoelectric machine of claim 6, wherein the reinforcement has a substantially closed contour with an inner lattice structure as the lattice structure.

9. The dynamoelectric machine of claim 6, wherein the lattice structure is located in a radially outer region of the short-circuit ring.

10. The dynamoelectric machine of claim 6, wherein the reinforcement is produced by additive manufacturing.

11. A machine tool, an e-car, a compressor drive or pump drive, comprising a dynamoelectric machine as set forth in claim 6.

12. A method for producing a squirrel-cage rotor, said method comprising: punching and packaging laminations to form a laminated core; fastening reinforcements on end faces of the laminated core, respectively; providing, framework structure or lattice structure or microscale structure between outer and inner diameters of the reinforcement comprising webs extending in radial, circumferential, and axial directions which are joined together at nodes arranged at intersection points of the webs; and injecting a conductive casting compound via an injection channel into the reinforcements and groove spaces of the laminated core.

13. The method of claim 12, further comprising inserting electrically conductive rods into the groove spaces before injection of the casting compound.

14. The method of claim 13, wherein at least some of the conductive rods project into the reinforcements axially beyond the end faces of the laminated core.

15. The method of claim 12, further comprising producing the reinforcements by additive manufacturing.

Description

BRIEF DESCRIPTION OF THE DRAWING

(1) The invention and advantageous embodiments of the invention are explained in more detail with reference to exemplary embodiments shown in principle. The diagrams show in:

(2) FIG. 1 a longitudinal section of an asynchronous machine,

(3) FIG. 2 a perspective view of a reinforcement,

(4) FIG. 3 a further perspective view of the reinforcement,

(5) FIG. 4 a detailed view of the lattice structure inside the reinforcement,

(6) FIG. 5 a partial perspective view of a section through the conductive material after a pressure casting process,

(7) FIG. 6 a partial perspective view of individual disks,

(8) FIG. 7 an exploded view of individual disks,

(9) FIG. 8 an overall view of a reinforcement, produced by means of individual disks, and

(10) FIG. 9 a reinforcement composed of deep-drawn sheets.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(11) FIG. 1 shows a schematic representation of a longitudinal section of a dynamoelectric machine 1, in particular of an asynchronous machine with a squirrel-cage rotor 3. The stator 2 has a winding system 4 which forms 2 winding heads on the end faces of the stator 2.

(12) During operation of the asynchronous machine, an electromagnetic interaction between the stator 2 and the squirrel cage rotor 3 occurs via an air gap 22, which brings about a rotation of the squirrel-cage rotor 3 about an axis 7. A laminated core 5 of the squirrel-cage rotor 3 is connected in a rotationally fixed manner to a shaft 23.

(13) The squirrel-cage rotor 3 has grooves which are designed to be almost axis-parallel or slightly inclined—up to approximately two groove intervals—In their axial extension. Electrical conductors, which are not illustrated in greater detail in this illustration, are located in the grooves, which are electrically conductively connected to the short-circuit rings 6 of the squirrel-cage rotor 3.

(14) In order to be able to use the squirrel-cage rotor 3 even at high rotational speeds of up 200 m/s of circumferential speed, the short-circuit ring 6 has a reinforcement 24 according to FIG. 2, which consists of an outer contour 10, an inner contour 9 and the lateral surfaces 25 required for this purpose for the outer and lateral surfaces 26 for the inside, that is to say, facing the laminated core. In addition, recesses 8 for venting are distributed on the outer contour 10 and/or on the lateral surface 25, 26 which qualitatively improve the casting process during the pressure casting process.

(15) In addition, injection channels 13 are provided on the lateral surface 25 in order to feed the electrical fluid material into the reinforcement as well as the groove spaces of the laminated core 5.

(16) FIG. 2 also shows the reinforcement 24 of the short-circuit ring 6, which is positioned on the end faces of the laminated core 5 of the squirrel-cage rotor 3 before production, in particular the casting process. The injection channels 13 in this view are round but, depending on the requirement for the groove shape of the squirrel cage rotor 3, can also be drop-shaped, etc., in order to provide the largest possible flow channel during production. Depending on the requirements (current displacement effects), the groove shape can be designed to be rounded, drop-shaped, trapezoidal, etc., on the squirrel-cage rotor 3.

(17) The reinforcement 24 does not necessarily have to rest directly on the end face of the laminated core 5. In order to obtain a short-circuit ring 6 which is spaced apart from the end face, intermediate elements can be used which, if appropriate, can be removed after the casting process.

(18) The entire casting process takes place via one of the reinforcements 24, so that at least on an end face 26 of a reinforcement 24, a material access opening is provided.

(19) FIG. 3 shows a reinforcement 24 of the short-circuit ring 6 from the perspective of the laminated core 5. The lateral surface 26 facing the laminated core 5 has openings 11 which are provided for accommodating the electrical conductors, whether for the casting process and/or inserted as shaped rods. There are no recesses for venting on this lateral surface 26.

(20) In a partial section of the reinforcement 24, FIG. 4 shows the outer contour 10 as well as the inner contour 9 and the lattice structure 14 present within these contours and the lateral surfaces 25, 26. This lattice structure 14 supports the conductor material within the short-circuit ring 6, in particular at high rotational speeds. The lattice structure 14 shown there has webs 20 which are joined together at nodes 21.

(21) The basic structure is arranged as follows: starting from the inside of the inner contour 9, radial webs 20 extend to the inside of the outer contour 10, wherein further webs 20 are provided both in the circumferential direction and in the radial and axial direction. Nodes 21 are arranged at the intersection points of the webs 20, which serve to stabilize the entire lattice structure 14 within the reinforcement 24.

(22) The reinforcement 24 is produced with additive production methods on account of the complex, in particular microscale lattice structure 14. The production methods, which are also referred to as 3-D printing methods, can therefore be used to produce complicated one-piece reinforcements from one or more tensile materials such as steel and/or titanium.

(23) The electrically conductive material, for example, liquid aluminum, is now fed into the reinforcement 24 by means of a die casting method and then occupies the volume not occupied by the lattice structure 14. This results in a structure of the conductor material according to FIG. 5 which shows a “half” short-circuit ring 6, without the supporting lattice structure 14.

(24) FIG. 6 or FIG. 7 shows in a further embodiment the formation of another type of lattice structure 14 in which individual deep-drawn metal sheets with the same or a different structure arranged axially one behind the other generate a lattice structure. There too, recesses 8 for venting are likewise present, as well as the injection channels 13 provided. The inner contour 9 is generated by the axial arrangement of the individual sheets one behind the other by a centering edge 19, likewise the outer contour 10. This also results in a reinforcement 24, which has an outer contour 10, an inner contour 9 as well as the lateral surfaces 25 and 26. The lattice structure 14 within this reinforcement is produced by means of a punch-deep drawing method and thus, although it is designed differently with respect to the structure, it has the same properties as the reinforcement 24 described above.

(25) This can also be seen in particular in FIG. 8 where, in an exploded view, the lateral surfaces 25, 26 were referred to as deep-drawn sheet on the outside and as deep-drawn sheet on the inside. With their centering edges 19, the deep-drawn metal sheets 17 in the center form part of the inner contour and the outer contour, each deep-drawn sheet 17 having essentially radial webs 20 as well as circumferential webs in the center. Nodes within the meaning of this lattice structure 14 only join webs 20 together in the radial and in the circumferential direction.

(26) FIG. 9 shows a reinforcement 24 of the short-circuit ring 6 composed of deep-drawn metal sheets which likewise have ventilation recesses 8 as well as, at least in the case of a reinforcement, injection channels 13.

(27) On its end faces the squirrel-cage rotor 6 thus has at least one reinforcement 24 made of tensile material in each case. Within the reinforcement 24 and in at least parts of the groove spaces, conductive material is present by means of a casting process.

(28) If the groove spaces are not completely filled, prefabricated conductor rods, for example, made of copper have previously been positioned in these groove spaces, which project axially from the end faces of the laminated core 5 into the reinforcement 24. The remaining cavities in the grooves and the reinforcement 24 are taken up in the further production process by a conductive casting compound such as aluminum or copper.

(29) The squirrel-cage rotor 6 according to the invention is suitable in particular for applications of an asynchronous machine in the high-speed range, i.e. at rotational speeds of circumferential speeds on the rotor of up to 200 m/s, such as for example, in drives in automotive engineering, such as for example, in e-cars, but also in machine tool technology or in pump and compressor drives.