CAN BODY
20220017257 · 2022-01-20
Assignee
Inventors
Cpc classification
B65D1/0246
PERFORMING OPERATIONS; TRANSPORTING
B65D41/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A can body has a curl portion to which a skirt portion of a cap is mounted. In the curl portion, an outer periphery upper-side bent portion that forms an outer peripheral portion of a folded-back top portion, an outer periphery-side tubular portion that extends downward in a can axis direction, an outer periphery lower-side bent portion that is bent inward in a radial direction, and a curl end portion that extends from an inner peripheral edge of the outer periphery lower-side bent portion are continuously formed. When a radius of curvature of an outer surface of the outer periphery upper-side bent portion is R5 (mm), a radius of curvature of an outer surface of the outer periphery lower-side bent portion is R6 (mm), and a radius of curvature of an outer surface of the inflection portion is R7 (mm), which is 0.05 to 0.2 mm, R7<R6<R5 is established.
Claims
1. A can body comprising: a body portion that has a cylindrical shape; a neck portion having a smaller diameter than the body portion; and a mouth portion connected to the neck portion, wherein an outer peripheral portion of the mouth portion has a curl portion in which a tip portion thereof is folded back outward in a radial direction, in the curl portion, in a longitudinal cross section passing through a can axis, an outer periphery upper-side bent portion that forms an outer peripheral portion of a folded-back top portion, an outer periphery-side tubular portion that extends downward in a can axis direction from a lower end of the outer periphery upper-side bent portion, an outer periphery lower-side bent portion that is bent inward in the radial direction from a lower end of the outer periphery-side tubular portion through an inflection portion, and a curl end portion that extends from an inner peripheral edge of the outer periphery lower-side bent portion while reducing a diameter toward an inner side in the radial direction are continuously formed, and when a radius of curvature of an outer surface of the outer periphery upper-side bent portion is R5 (mm), a radius of curvature of an outer surface of the outer periphery lower-side bent portion is R6 (mm), and a radius of curvature of an outer surface of the inflection portion is R7 (mm), a relationship of R7<R6<R5 is established.
2. The can body according to claim 1, wherein the radius of curvature R7 of the outer surface of the inflection portion is 0.05 mm or more and 0.2 mm or less.
3. The can body according to claim 1, wherein the radius of curvature R6 of the outer surface of the outer periphery lower-side bent portion is 0.7 mm or more and 2.0 mm or less.
4. The can body according to claim 1, wherein an outer surface of the outer periphery-side tubular portion is formed in a linear shape or in a curved line shape that is slightly convex outward in the radial direction with a radius of curvature larger than the radius of curvature R5 of the outer surface of the outer periphery upper-side bent portion, in the longitudinal cross section passing through the can axis.
5. The can body according to claim 1, wherein a tip of the curl end portion is in contact with an outer surface of a mouth portion starting end portion that is disposed at a starting end position of the mouth portion, in the longitudinal cross section passing through the can axis, and the mouth portion starting end portion is curved so as to be convex outward in the radial direction while gradually reducing a diameter toward an upper side in the can axis direction, and a radius of curvature of the outer surface of the mouth portion starting end portion is 6.3 mm or more and 10.3 mm or less.
6. The can body according to claim 1, wherein a tip of the curl end portion is in contact with an outer surface of a mouth portion starting end portion that is disposed at a starting end position of the mouth portion, in the longitudinal cross section passing through the can axis, the curl end portion is curved so as to be convex inward in the radial direction while gradually reducing a diameter toward an upper side in the can axis direction from the inner peripheral edge of the outer periphery lower-side bent portion, and a radius of curvature of an outer surface of the curl end portion is 1.0 mm or more and 4.0 mm or less, and a curved convex outer surface of a tip portion of the curl end portion is in contact with a curved convex outer surface of the mouth portion starting end portion.
7. The can body according to claim 1, wherein when a thickness of the curl portion in the radial direction is T and an outer diameter of the curl portion is D, a ratio (T/D) of the thickness T to the outer diameter D that is 25 mm or more and 40 mm or less is 0.05 or more and 0.18 or less.
8. The can body according to claim 1, wherein when a thickness of the curl portion in the radial direction is T and an outer diameter of the curl portion is D, a ratio (T/D) of the thickness T to the outer diameter D that is 25 mm or more and 40 mm or less is 0.075 or more and 0.16 or less.
9. The can body according to claim 1, wherein when a width of the curl portion in the can axis direction is W and an outer diameter of the curl portion is D, the width W is 3.0 mm or more and 5.0 mm or less with respect to the outer diameter D that is 25 mm or more and 40 mm or less.
10. The can body according to claim 1, wherein when a width of the curl portion in the can axis direction is W and an outer diameter of the curl portion is D, the width W is 3.5 mm or more and 4.7 mm or less with respect to the outer diameter D that is 25 mm or more and 40 mm or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION OF THE INVENTION
[0033] Hereinafter, an embodiment of a can body according to the present invention will be described with reference to the drawings. As shown in
[0034]
[0035] The can body 100 is made of a thin plate metal such as aluminum or an aluminum alloy, and as shown in
[0036] As shown in
[0037] In the present embodiment, the bottom portion 20 of the can body 100 has a dome portion 21 formed so as to be located on the can axis C and bulge upward (toward the inside of the body portion 10), and a heel portion 22 that connects an outer peripheral edge portion of the dome portion 21 and a lower end portion of the body portion 10. The connection portion between the dome portion 21 and the heel portion 22 is a ground contact portion 23 that comes into contact with a ground contact surface (placing surface) when the can body 100 is placed on the ground contact surface so as to be in an upright posture (a posture in which the opening portion 15 shown in
[0038] As shown in
[0039] The neck portion 13 has a shape in which a diameter is gradually reduced toward the upper side in the direction of the can axis C, and is formed to have a smaller diameter than the cylindrical portion 11, and the upper end of the neck portion 13 is formed to have the smallest diameter. The height of the neck portion 13 is formed to be slightly smaller than the height of the cylindrical portion 11. In the can body 100 of the present embodiment, the neck portion 13 is formed in a tapered tubular shape that is continuous with the upper end of the shoulder portion 12 and gradually reduces in diameter toward the direction of the can axis C. An upper end portion 13a of the neck portion 13 has a small angle with respect to the can axis C and is formed substantially along the direction of the can axis C (refer to
[0040] As shown in
[0041] The mouth portion starting end portion 41 is formed such that a radius of curvature R1 (mm) of the outer surface thereof is 6.3 mm or more and 10.3 mm or less, and the inner periphery lower-side bent portion 42 is formed such that a radius of curvature R2 (mm) of the outer surface thereof is 1.0 mm or more and 5.0 mm or less.
[0042] In the curl portion 50, in the cross section (longitudinal cross section) passing through the can axis C, an inner periphery upper-side bent portion 51 that is bent so as to extend outward in the radial direction from the upper end of the inner periphery-side tubular portion 43, a folded-back top portion 52 that is bent so as to protrude upward in the can axis direction while being folded back from the outer peripheral edge of the inner periphery upper-side bent portion 51, an outer periphery upper-side bent portion 53 that is bent downward in the direction of the can axis C from the outer peripheral edge of the folded-back top portion 52, an outer periphery-side tubular portion 54 that extends downward in the can axis direction from the outer peripheral edge of the outer periphery upper-side bent portion 53, an outer periphery lower-side bent portion 56 that is bent inward in the radial direction from the lower end of the outer periphery-side tubular portion 54 through an inflection portion 55, and a curl end portion 57 that extends from the outer periphery lower-side bent portion 56 while reducing a diameter toward the inner side in the radial direction are continuously formed. The folded-back top portion 52 that is disposed between the inner periphery upper-side bent portion 51 and the outer periphery upper-side bent portion 53 is disposed at the uppermost end position in the curl portion 50.
[0043] A radius of curvature R3 (mm) of the outer surface of the inner periphery upper-side bent portion 51 is 0.8 mm or more and 1.4 mm or less, a radius of curvature R4 (mm) of the outer surface of the folded-back top portion 52 is 1.5 mm or more and 2.5 mm or less, and a radius of curvature R5 (mm) of the outer surface of the outer periphery upper-side bent portion 53 is 2.4 mm or more and 3.0 mm or less.
[0044] In the present embodiment, as shown in
[0045] The inflection portion 55 is provided at a slight portion between the lower end of the outer periphery-side tubular portion 54 and the upper end of the outer periphery lower-side bent portion 56, and a radius of curvature R7 (mm) of the outer surface thereof is 0.05 mm or more and 0.2 mm or less. Therefore, the inflection portion 55 is formed in a linear shape along the circumferential direction with a slight width between the lower end of the outer periphery-side tubular portion 54 and the upper end of the outer periphery lower-side bent portion 56.
[0046] Further, as described above, since the outer periphery-side tubular portion 54 is formed to slightly increase a diameter toward the lower side in the can axis direction, the inflection portion 55 that is continuous with the lower end thereof is disposed on the outermost side in the radial direction in the curl portion 50. In this case, since the inflection portion 55 is continuous with the lower end of the slightly inclined outer periphery-side tubular portion 54 and is connected to the upper end of the outer periphery lower-side bent portion 56, the vicinity of the starting end portion of the inflection portion 55 is disposed on the outermost side in the radial direction. Since the width of the inflection portion 55 is small, in reality, the inflection portion 55 may be regarded as being a linear shape along the circumferential direction.
[0047] If the radius of curvature R7 of the inflection portion 55 exceeds 0.2 mm, the locking when the skirt portion of the cap 200 is rolled up becomes weak, and thus the sealing property is impaired. If the radius of curvature R7 is less than 0.05 mm, forming failure such as cracking of the inflection portion 55 occurs.
[0048] In the outer surface of the curl portion 50, if the radius of curvature R5 of the outer periphery upper-side bent portion 53 exceeds 3.0 mm, there is a concern that the sealing property may decrease, and if the radius of curvature R5 of the outer periphery upper-side bent portion 53 is less than 2.48 mm, there is a concern that cracks or wrinkles may occur during the forming of the curl portion 50. Further, if the radius of curvature R6 of the outer periphery lower-side bent portion 56 exceeds 2.0 mm, there is a concern that the rolled-up of the skirt portion of the cap 200 may become weak. On the other hand, if the radius of curvature R6 is less than 0.7 mm, there is a concern that cracks or wrinkles may occur in the curl portion 50 during the forming process of the curl portion 50.
[0049] With respect to the radius of curvature R5 of the outer surface of the outer periphery upper-side bent portion 53, the radius of curvature R6 of the outer surface of the outer periphery lower-side bent portion 56, and the radius of curvature R7 of the outer surface of the inflection portion 55, the relationship of R7<R6<R5 is established.
[0050] The curl end portion 57 is curved so as to be convex inward in the radial direction while gradually reducing a diameter toward the upper side in the direction of the can axis C from the inner peripheral edge of the outer periphery lower-side bent portion 56, and a radius of curvature R8 (mm) of the outer surface thereof is 1.0 mm or more and 4.0 mm or less. In the present embodiment, only a tip portion 57a of the curl end portion 57 is formed to have a smaller radius of curvature. A radius of curvature R9 (mm) of the tip portion 57a is 0.8 mm or more and 3.0 mm or less. Therefore, the outer surface of the curl end portion 57 forms a convex outer surface in which the curved surface of the radius of curvature R8 and the curved surface of the radius of curvature R9 are continuous. The radii of curvature R8 and R9 of the curl end portion 57 may have the same dimension.
[0051] Since the mouth portion starting end portion 41 is also curved so as to be convex outward in the radial direction, as described above, the outer surface thereof forms a convex outer surface. Then, the tip of the curl end portion 57 extends toward a midway position in the direction of the can axis C in the mouth portion starting end portion 41, and the convex outer surface of the tip portion 57a of the curl end portion 57 is in contact with the convex outer surface of the mouth portion starting end portion 41.
[0052] As shown in
[0053] A thickness T (mm) of the curl portion 50 in the radial direction is regarded as the horizontal distance orthogonal to the can axis C from the innermost diameter position to the outermost diameter position of the curl portion 50 in the radial direction. In the longitudinal cross section passing through the can axis C shown in
[0054] A height P (mm) from the lowermost end of the curl portion 50 to the connection portion between the inflection portion 55 and the outer periphery-side tubular portion 54 shown in
[0055] In the present embodiment, when the outer diameter of the curl portion 50 is D (mm) (refer to
[0056] Further, in the can body 100, in a case where the outer diameter D of the curl portion 50 is 25 mm or more and 40 mm or less, the width W of the curl portion 50 is 3.0 mm or more and 5.0 mm or less and preferably, 3.5 mm or more and 4.7 mm or less.
[0057] In
[0058] The plate thickness of the can body 100 is not necessarily limited. However, the original plate thickness of an aluminum alloy plate before forming is in a range of 0.250 mm to 0.500 mm, and the plate thickness in the curl portion 50 is in a range of 0.200 mm to 0.600 mm.
[0059] In order to manufacture the can body 100 that is configured as described above, first, as shown in
[0060] Subsequently, as shown in
[0061] Subsequently, in the tubular portion 63, as shown in
[0062] The rolling tools 71 and 72 are rotatable around axes C1 and C2, respectively, have shaping grooves 71a and 72a along the circumferential direction thereof, and process the tubular portion 63 by the shaping grooves 71a and 72a while rotating around the tubular portion 63. Further, a core 73 that supports the tubular portion 63 from the inside is inserted into the tubular portion 63.
[0063] The rolled portion 65 formed by this processing has an outer shape slightly larger than the final shape of the curl portion 50, and at this step, the tip of the rolled portion 65 is not in contact with the outer surface of the inner periphery-side tubular portion 43.
[0064] Subsequently, a shaping tool 74 is brought close to the rolled portion 65 while drawing an arc, as shown by a void arrow in
[0065] Due to the processing by the shaping tool 74, the outer peripheral portion of the rolled portion 65 is mainly shaped, as shown in
[0066] In this case, the shaping tool 74 pushes the outer surface side of the rolled portion 65 so as to lift it from diagonally below, so that the inflection portion 55 having a small radius of curvature R7 is formed between the outer periphery-side tubular portion 54 and the outer periphery lower-side bent portion 56 and the curl end portion 57 is formed in a curved state with the radii of curvature R8 and R9.
[0067] In this way, the curl portion 50 is formed in a state where the outer surface of the tip portion 57a of the curl end portion 57 is in contact with the outer surface of the mouth portion starting end portion 41.
[0068] Since the outer surface of the tip portion 57a of the curl end portion 57 is curved, it becomes a convex outer surface, and on the other hand, since the mouth portion starting end portion 41 is also formed to have a convex outer surface, these convex outer surfaces come into contact with each other, and thus it is possible to prevent the tip of the curl end portion 57 from biting into the mouth portion starting end portion 41 or prevent the occurrence of forming failure such as insufficient curling due to butting against the outer surface of the mouth portion starting end portion 41.
[0069] In the can body 100 configured in this way, as shown in
[0070] In the present embodiment, as shown in
[0071] In the mounted state of the cap 200, in the lower end portion of the curl portion 50, the inflection portion 55 is connected to the lower end of the outer periphery-side tubular portion 54 and the outer periphery lower-side bent portion 56 is connected to the inflection portion 55. Therefore, the skirt portion of the cap 200 is rolled up over the range from the lower end portion of the outer periphery-side tubular portion 54 to the starting end portion of the outer periphery lower-side bent portion 56 (the vicinity of the connection portion with the inflection portion 55). At the portion where the skirt portion of the cap 200 is rolled up, the inflection portion 55 having a small radius of curvature R7 is provided to configure the maximum diameter portion of the curl portion 57, and therefore, the skirt portion of the cap 200 is locked to the inflection portion 55 to be prevented from being separated from the curl portion 50.
[0072] Further, since the inflection portion 55 is disposed only at a slight portion between the outer periphery-side tubular portion 54 having a tubular shape and the outer periphery lower-side bent portion 56 curved with the relatively large radius of curvature R6, there is little discomfort in the lips during drinking.
[0073] The present invention is not limited to the configuration of the above-embodiment, and in the detailed configuration, various changes can be made within a scope which does not depart from the gist of the present invention.
[0074] For example, in the above embodiment, the bottomed cylindrical can body in which the bottom portion 20 and the body portion 10 are integrally formed has been described. However, a can body that does not necessarily have a bottom portion is also included, and a can body in which after a curl portion is formed, a separately formed bottom portion is wrapped around and fastened to a body portion is also included.
INDUSTRIAL APPLICABILITY
[0075] A can body can be provided in which a skirt portion of a cap that is mounted to a curl portion can be reliably rolled up and fixed and there is little discomfort in the lips during drinking.
REFERENCE SIGNS LIST
[0076] 10: body portion [0077] 11: cylindrical portion [0078] 12: shoulder portion [0079] 13: neck portion [0080] 13a: upper end portion [0081] 14: mouth portion [0082] 15: opening portion [0083] 20: bottom portion [0084] 21: dome portion [0085] 22: heel portion [0086] 23: ground contact portion [0087] 41: mouth portion starting end portion [0088] 42: inner periphery lower-side bent portion [0089] 43: inner periphery-side tubular portion [0090] 50: curl portion [0091] 51: inner periphery upper-side bent portion [0092] 52: folded-back top portion [0093] 53: outer periphery upper-side bent portion [0094] 54: outer periphery-side tubular portion [0095] 55: inflection portion [0096] 56: outer periphery lower-side bent portion [0097] 57: curl end portion [0098] 100: can body [0099] 200: cap [0100] 201: top surface portion [0101] 300: bottle container [0102] C: can axis