Permanent magnet motor
11183913 · 2021-11-23
Assignee
Inventors
- Yusheng Hu (Guangdong, CN)
- Bin Chen (Guangdong, CN)
- Quanfeng Li (Guangdong, CN)
- Wenjiao Sun (Guangdong, CN)
- Bo Zhou (Guangdong, CN)
Cpc classification
H02K2201/03
ELECTRICITY
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02K29/03
ELECTRICITY
H02K1/2746
ELECTRICITY
H02K1/276
ELECTRICITY
International classification
Abstract
Provided is a permanent magnet motor, comprising a rotor component and a stator component. The rotor component comprises alternating poles and permanent magnet poles alternately arranged in a circumferential direction. The stator component comprises stator teeth portions arranged and spaced apart in a circumferential direction on an inner circumferential side of the stator component. A first air gap is formed between an inner circumferential side of the stator teeth portion and an outer circumferential side of the permanent magnet pole. A second air gap is formed between the inner circumferential side of the stator teeth portion and an outer circumferential side of the alternating pole. An average thickness of the first air gap is δ1; an average thickness of the second air gap is δ2, wherein 0.4≤δ2/δ1≤0.9.
Claims
1. A permanent magnet motor, comprising a rotor component and a stator component; wherein: the rotor component comprises alternating poles and permanent magnet poles alternately arranged in a circumferential direction; the stator component comprises stator teeth portions arranged on an inner circumferential side of the stator component and spaced apart in a circumferential direction; a first air gap is formed between an inner circumferential surface of each of the stator teeth portions and an outer circumferential surface of a corresponding permanent magnet pole; a second air gap is formed between the inner circumferential surface of each of the stator teeth portions and an outer circumferential surface of a corresponding alternating pole; an average thickness of the first air gap is δ1; an average thickness of the second air gap is δ2, wherein 0.4≤δ2/δ1≤0.9; the rotor component comprises a rotor core; a plurality of mounting slots are arranged on the rotor core and spaced apart in a circumferential direction; permanent magnets are arranged in the mounting slots; polarities of the permanent magnets facing an outer periphery of the rotor core are the same; adjacent mounting slots are spaced apart by soft magnetic material; for each of the plurality of mounting slots; first air slots are respectively arranged between one of two ends of the mounting slot and soft magnetic material adjacent thereto in a circumferential direction; two second air slots are arranged at one side of the mounting slot, the one side of the mounting slot being adjacent to the outer periphery of the rotor core; one of the second air slots is arranged at a first end of the two ends of the mounting slot, and another second air slot is arranged at a second end of the two ends of the mounting slot; and the two second air slots extend in opposite directions.
2. The permanent magnet motor of claim 1, wherein, a thickness of a permanent magnet of the permanent magnet poles is t, wherein t/(δ2+δ1)≥1.5.
3. The permanent magnet motor of claim 1, wherein, an outer circumference of the permanent magnet pole has a first arc; an outer circumference of the alternating poles has a second arc; the first arc and the second arc are concentric; a radius of curvature of the first arc is r1, and a radius of curvature of the second arc is r2, wherein r1<r2.
4. The permanent magnet motor of claim 1, wherein, an outer circumference of the permanent magnet pole is a first arc; an outer circumference of the alternating pole is a second arc; the first arc and/or the second arc is eccentric relative to a center of a rotary axis of the rotor component; the first arc and the second arc are not concentric; and a thickness of the first air gap and/or a thickness of the second air gap is uneven.
5. The permanent magnet motor of claim 1, wherein, an outer circumference of the permanent magnet pole is step-shaped; a height of the step is reduced from a center of the outer circumference of the permanent magnet pole to both sides of the outer circumference of the permanent magnet pole; and/or an outer circumference of the alternating poles is step-shaped, and a height of the step is reduced from a center of the outer circumference of the alternating pole to both sides of the outer circumference of the alternating pole.
6. The permanent magnet motor of claim 5, wherein, a top of the step is arc-shaped.
7. The permanent magnet motor of claim 1, wherein, for each of the stator teeth portions: a tangent of an inner circle of the stator tooth portion is formed at an intersection point of an extension line of a side surface of each alternating pole and the inner circle of the stator tooth portion, and an angle α is formed between the tangent and the side surface of each alternating pole, and 55°<α<90°.
8. The permanent magnet motor of claim 1, wherein, at least one segment of the inner circumferential surface of each of the stator teeth portions, the at least one segment being adjacent to the rotor component, is an arc having a same center.
9. The permanent magnet motor of claim 1, wherein, the rotor component comprises a rotor core and permanent magnets embedded in the rotor core; and each of the permanent magnets is bar-shaped or V-shaped.
10. The permanent magnet motor of claim 1, wherein, the first air slots extend inwards from the outer periphery of the rotor core; or the first air slots are disposed at an inner side of the outer periphery of the rotor core.
11. The permanent magnet motor of claim 1, wherein, the second air slots extend inward from the outer periphery of the rotor core; each of the second air slots is in communication with a corresponding first air slot and is spaced apart from the mounting slot; or each of the second air slots is located at an inner side of the outer periphery of the rotor core and is in communication with an end of the mounting slot; or each of the second air slots is located at an inner side of the outer periphery of the rotor core and is spaced apart from the mounting slot.
12. The permanent magnet motor of claim 1, wherein, the alternating pole is formed by soft magnetic material between two adjacent mounting slots; a minimum angle b is formed by lines which are respectively connected between a respective slot of the two first air slots disposed at two circumferential ends of one of the alternating poles and a center of the rotor core; and a minimum angle e is formed by lines which are respectively connected between a respective slot of the two second air slots corresponding to one mounting slot and the center of the rotor core, wherein 0.8≤b/e≤1.1.
13. The permanent magnet motor of claim 12, wherein, an angle c is formed by lines which are respectively connected between a respective end of two outermost ends of each of the permanent magnets in one mounting slot and the center of the rotor, wherein, the two outermost ends of the permanent magnet are respectively adjacent to one side of a respective second air slot of the corresponding second air slots, wherein 0.7≤e/c≤1.
14. The permanent magnet motor of claim 1, wherein, a thickness of the permanent magnet in a magnetization direction is t, and a depth d of a first air slot of the first air slots is a radial distance from a position of the first air slot, which is nearest to a center of a rotary axis of the rotor, to the outer periphery of the rotor core, wherein 0.5t≤d≤2t.
15. The permanent magnet motor of claim 1, wherein, a second air slot of the second air slots has a width w1 in a radial direction; and a distance between an edge of the second air slot, which is adjacent to the mounting slot, and the outer periphery of the rotor core is w2, wherein 0.9≤w1/w2≤1.1.
16. The permanent magnet motor of claim 1, wherein, the second air slots are filled with non-magnetic material.
17. The permanent magnet motor of claim 1, wherein, more than one permanent magnet is arranged in each mounting slot.
18. The permanent magnet motor of claim 1, wherein, the permanent magnet contains rare earth elements.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(17) The reference numerals are denoted by: 1 rotor component; 2 stator component; 3 permanent magnet pole; 4 alternating pole; 5 stator teeth portion; 6 first air gap; 7 second air gap; 8 permanent magnet; 9 rotor core; 10 mounting slot; 11 first air slot; 12 second air slot.
DETAILED DESCRIPTION OF EMBODIMENTS
(18) With reference to
(19) The rotor component 1 includes a rotor core which is formed by laminating soft magnetic material sheets. The rotor core is provided with permanent magnet mounting slots, and permanent magnets 8 are arranged in the mounting slots. All of polarities of permanent magnets 8 facing the outer periphery of the rotor are identical, thereby forming a plurality of permanent magnet poles on the rotor. The adjacent permanent magnet poles are spaced apart by soft magnetic material, and the soft magnetic material between the adjacent permanent magnet poles forms an alternating pole, which has opposite polarity to the adjacent permanent magnet poles due to magnetization of the adjacent permanent magnet poles.
(20) The stator component 2 includes a stator with a ring-like shape. The stator is formed by laminating soft magnetic material sheets. The stator teeth portions 5 are arranged in the rotating direction in the ring. The rotor core is mounted in a circular cavity formed by all stator teeth portions 5, and can rotate without contacting with the stator teeth portions 5. An air gap with a certain thickness is formed between an end portion of each stator teeth portion 5 and the surface of the rotor. The end portion of each stator teeth portion 5 is adjacent to the surface of the rotor.
(21) After the technical solution of the present disclosure is utilized, in the permanent magnet motor, a thin air gap is formed between each corresponding alternating pole and the inner circumferential surface of the stator teeth portion, and the thickness of the air gap between the surface of the permanent magnet pole and the surface of stator teeth boot always satisfies δ1>δ2. The magnetic lines describing the magnetic field generated by the permanent magnets are closed in the whole magnetic loop, and may select a path with smaller magnetic resistance to pass through. Whereas the main magnetic resistance in the whole magnetic loop is derived from the air gaps between the stator and the rotor. When the air gap between the alternating pole and the stator teeth portions is smaller, the magnetic resistance of the whole magnetic loop may become smaller, and thereby the magnetic flux density of the whole loop may become stronger. Especially for the alternating pole, due to the smaller magnetic resistance thereof, more magnetic lines select to pass through the alternating pole, thereby reducing the magnetic flux passing through the air gap corresponding the outer circumferential surface of the alternating pole, forming more magnetic flux in the alternating pole, reducing the asymmetry of the magnetic flux density amplitudes of air gaps corresponding to the permanent magnet pole and the alternating pole effectively, and reducing the torque ripples.
(22) In some embodiments, a thickness of the permanent magnet of the permanent magnet pole 3 is t, where t/(δ2+δ1)≥1.5. This configuration can ensure that the permanent magnet has a suitable working point, thereby providing sufficient magnetic flux and having certain anti-demagnetization capability.
(23) In some embodiments, an angle α is formed between a side surface of the alternating pole 4 and an inner circumferential surface of a corresponding stator teeth portion 5, which faces the rotor component 1, where 55°<a<90°.
(24) With reference to
(25) In some embodiments, at least one segment of the inner circumferential surface of the stator teeth portion 5, which is adjacent to the rotor component 1, is an arc having the same center, such that the amplitude of the magnetic flux density fundamental wave can be maximized, and that the load capacity of the motor can be ensured.
(26) In some embodiments, the rotor component 1 includes the rotor core and the permanent magnets 8 embedded in the rotor core. The permanent magnet 8 is bar-shaped or V-shaped. When the permanent magnet 8 is V-shaped, greater space can be provided for the installation of magnetic steel and improve the anti-demagnetization capability of the permanent magnet 8.
(27) In some embodiments, with reference to
(28) With reference to
(29) With reference to
(30) In the present embodiment, the center line of each of the magnetic poles of the permanent magnet motor is a d-axis, and the axis which forms an intersection angle of an electrical angle of 90° with the d-axis is a q-axis. A notch is disposed at the outer edge of the rotor and adjacent to the alternating position between the alternating pole and the permanent magnet pole. The depth of the notch is generally larger due to the particularity of the consequent-pole permanent magnet motor. Since the difference between the magnetic conductivity of the air and the magnetic conductivity of the soft magnetic material is large, the magnetic flux density in the alternating pole adjacent to the alternating position may be quite different, which causes distortion and increases teeth slot torque, whereas the structure of the present embodiment can improve such conditions.
(31) Since the outer circumferences of the permanent magnet pole and the alternating pole are arcs with a certain eccentricity, the thickness of the air gap gradually increases from the center of the magnetic pole to the boundary of the magnetic pole, so that the thickness of the air gap at the boundary of the magnet pole, namely at the q-axis, will be thicker. Although the notch causes the thickness of the air gap near the q-axis to suddenly increase, the increment will be alleviated due to the eccentricity. Meanwhile, δ1>δ2 is ensured by respective radius of curvature of the outer circumference of the corresponding magnetic pole, thus not only the consistency of the amplitudes of the magnetic flux densities of adjacent magnetic poles can be ensured, but also the sharp change of the magnetic flux density of the air gap at two sides of the magnetic pole can be alleviated, thereby reducing the harmonic content as well as the teeth slot torque.
(32) With reference to
(33) In some embodiments, the top of the step is an arc. By designing the top of the step toward the stator teeth portion 5 as an arc, the top shape of the step can be more matched with the shape of the inner circumferential surface of the stator teeth portion 5, thereby decreasing a sharp change of air gap thickness and reducing the torque ripples.
(34) The above-mentioned several kinds of outer circumference structures of the rotor component 1 can be combined. For example, the outer circumferential surface of the alternating pole can have a step structure, and the outer circumferential surface of the permanent magnet pole can have an arc structure; or the outer circumferential surface of the permanent magnet pole has a step structure, and the outer circumferential surface of the alternating pole has an arc structure; or the outer circumferential surface of the alternating pole has a step structure, and the outer circumferential surface of the permanent magnet pole has an arc structure, and the circle center of the arc of the outer circumference of the permanent magnet pole is arranged eccentrically relative to the center of the rotor core, etc.
(35) With reference to
(36) The two second air slots 12 are arranged at both ends of the mounting slot of the permanent magnet, and disposed at the side of the mounting slot, which is adjacent to the outer periphery of the rotor core 9, therefore, on one hand, the second air slots 12 change the magnetic flux surface width of the air gap corresponding to the permanent magnet pole formed by the permanent magnet 8 in the mounting slot 10. On the other hand, the second air slots are arranged at both ends of the permanent magnet pole, and the magnetic flux surface width of the air gap corresponding to the alternating pole and the magnetic flux surface width of the air gap corresponding to the permanent magnet pole can be adjusted and perfectly matched, which can not only improve the output torque and the performance of the motor, but also improve the asymmetry of the magnetic flux density wave forms of adjacent magnetic poles, thereby reducing the torque ripples, increasing the output of the motor, and improving the performance of the motor.
(37) In the present embodiment, the alternating pole 4 is formed by the soft magnetic material between two adjacent mounting slots 10. A minimum angle b is formed by lines respectively connected between the two first air slots 11 and the center of the rotor core 9, where the two first air slots 11 are disposed at two circumferential ends of one alternating pole 4. The minimum angle e is formed by lines respectively connected between the two second air slots 12 and the center of the rotor core 9, where the two second air slots 12 correspond to one mounting slot 10, wherein 0.8≤b/e≤1.1. When the range of b/e meets the above requirements, the torque of the rotor core 9 remains high, meanwhile, the electromagnetic torque ripples of the permanent magnet motor is extremely small, which can reduce the noise generated during the operation of the motor and improve the output power of the motor.
(38) Since the materials and structures of adjacent magnetic poles are both different, if the permanent magnet motor is designed based on conventional technology, that is, the length of the air gap corresponding to the alternating pole is the same as the length of the air gap corresponding to the permanent magnet pole, then there will be a problem of the asymmetry of the wave form of the back-electromotive force. The solid line in
(39) The thickness of the permanent magnets 8 in the magnetization direction is t; the depth d of the first air slot 11 is a radial distance from a position of the first air slots 11, which is nearest to the center of the rotary axis of the rotor, to the outer periphery of the rotor core 9. The position of the first air slot 11 may significantly affect the cross-axial inductance, and the cross-axial inductance will be rapidly decreased when the value of d is larger, and a smaller cross-axial inductance will cause larger torque ripples, therefore, the value of d needs to be designed reasonably. Preferably, in the present embodiment, 0.5t≤d≤2t.
(40) The first air slots 11 having an appropriate depth d are beneficial for the alternating pole 4 adjusting the magnetic beams, to form a larger magnetic line density in the air gap, thereby improving the output of the motor.
(41) On the other hand, there is a magnetic flux leakage at the ends of the permanent magnet, which can be perfectly weakened by adjusting the value of d.
(42) In some embodiments, the second air slot 12 has a width w1 in the radial direction, and the distance between an edge of the second air slot 12, which is adjacent to the mounting slot 10, and the outer periphery of the rotor core 9 is w2, where 0.9≤w1/w2≤1.1. If w1 is too small, the magnetic flux leakage will increase. If w1 is too large, the magnetic resistance of the air gap corresponding to the permanent magnet pole, which will affect the output of the motor. By associating w1 with w2 and limiting the proportional relationship therebetween, the magnetic flux leakage can be effectively reduced, and the output of the motor can be ensured.
(43) In some embodiments, an angle c is formed by lines respectively connected between two outermost ends of the permanent magnet 8 in one mounting slot 10 and the center of the rotor, where the two outermost ends of the permanent magnet 8 are respectively adjacent to one side of the corresponding second air slot 12, where 0.7≤e/c≤1. Study proves that, although there is an optimum ratio between e and b, if e is too small, a severe magnetic saturation may occur in the air gap corresponding to the permanent magnet pole, and thereby the output of the motor is reduced. Therefore, the angle e needs to be defined by angle c, such that e can better meet the requirements.
(44) In some embodiments, the second air slot 12 is filled with non-magnetic material such as resin, which can increase the strength of the laminated sheets and limit the movement of the permanent magnets.
(45) In some embodiments, the number of permanent magnets 8 in each of the mounting slots 10 is greater than or equal to 1, and the number of permanent magnets 8 in each of the mounting slots 10 can be 1, 2, 3, etc.
(46) In some embodiments, the permanent magnet 8 contains rare earth elements. Study proves that the magnets with rare earth elements have high residual magnetization and coercivity, therefore, compared with the conventional motor, the structure of the consequent-pole permanent magnet motor generally has the problems of insufficient output and insufficient anti-demagnetization capability, the magnet with rare earth elements is more suitable for the consequent-pole permanent magnet motor.
(47) With reference to
(48) With reference to
(49) With reference to
(50) With reference to
(51) The above-mentioned mounting forms for the permanent magnets as well as the structural forms of the first air slot 11 and the second air slot 12 can be combined as required.
(52) Those skilled in the art will readily understand that, the above-mentioned beneficial embodiments can be freely combined and added together if no conflicts are involved.
(53) What described above are some embodiments of the present invention, and they are not intended to limit the scope of the present invention. Any modifications, equivalent replacement and improvement made without departing from the spirits and principles of the present invention are within the scope of the present invention. What described above are some embodiments of the present invention. It should be noted that, for those skilled in the art, various improvement and transformation made without departing from the technology principles of the present invention are within the scope of the present invention.