Aircraft engine operability
11181042 · 2021-11-23
Assignee
Inventors
- Michael O Hales (Bristol, GB)
- Craig W Bemment (Derby, GB)
- Stephane M M Baralon (Derby, GB)
- Benjamin J SELLERS (Bath, GB)
- Christopher Benson (Swindon, GB)
- Benedict R Phelps (Derby, GB)
- Mark J WILSON (Nottingham, GB)
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02C3/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine engine has a cycle operability parameter β in a defined range to achieve improved overall performance, taking into account fan operability and/or bird strike requirements as well as engine efficiency. The defined range of cycle operability parameter β may be particularly beneficial for gas turbine engines in which the fan is driven by a turbine through a gearbox.
Claims
1. A method of operating a gas turbine engine for an aircraft, the gas turbine engine having (i) an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor, (ii) a fan located upstream of the engine core, the fan comprising a plurality of fan blades, an annular fan face being defined at a leading edge of the fan, and (iii) a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, the gearbox having a reduction ratio GR, the method comprising: operating the gas turbine engine to propel the aircraft at a forward Mach number of 0.8, at an atmospheric pressure of 23000 Pa and an atmospheric temperature of −55 deg. C., such that a cycle operability parameter β satisfies the following:
1.2K.sup.−1/2≤β≤2.0K.sup.−1/2 where: a quasi-non-dimensional mass flow rate Q is defined as:
2. The method of claim 1, further comprising: operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that the cycle operability parameter β satisfies the following:
1.3K.sup.−1/2≤β≤2.0K.sup.−1/2.
3. The method of claim 1, further comprising: operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that the cycle operability parameter β satisfies the following:
1.4K.sup.−1/2≤β≤2.0K.sup.−1/2.
4. The method of claim 1, further comprising: operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that the quasi-non-dimensional mass flow rate Q satisfies the following:
0.029Kgs.sup.−1N.sup.−1K.sup.1/2≤Q≤0.036Kgs.sup.−1N.sup.−1K.sup.1/2.
5. The method of claim 1, further comprising: operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that the specific thrust ST satisfies the following:
70Nkg.sup.−1s≤ST≤110Nkg.sup.−1s.
6. The method of claim 1, wherein: a fan tip loading is defined as dH/Utip.sup.2, where dH is an enthalpy rise across the fan and Utip is a translational velocity of the fan blades at a tip of the leading edge; and the method further comprises operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that that the fan tip loading dH/Utip.sup.2 satisfies the following:
0.28Jkg.sup.−1K.sup.−1/(ms.sup.−1).sup.2<dH/Utip.sup.2<0.36Jkg.sup.−1K.sup.−1/(ms.sup.−1).sup.2.
7. The method of claim 1, wherein: a fan pressure ratio, defined as a ratio of a mean total pressure of a flow at a fan exit to a mean total pressure of a flow at a fan inlet; and the method further comprises operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that the fan pressure ratio is no greater than 1.5.
8. The method of claim 1, wherein: the gas turbine engine further comprises an annular splitter at which divides flow between a core flow that flows through the engine core, and a bypass flow that flows along a bypass duct; a fan root pressure ratio is defined as a ratio of a mean total pressure of a flow at a fan exit that subsequently flows through the engine core to a mean total pressure of a flow at a fan inlet; and the method further comprises operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that the fan root pressure ratio is no greater than 1.25.
9. The method of claim 8, wherein: a fan tip pressure ratio is defined as a ratio of a mean total pressure of flow at the fan exit that subsequently flows through the bypass duct to the mean total pressure of the flow at the fan inlet; and the method further comprises operating the gas turbine engine to propel the aircraft at the forward Mach number of 0.8, at the atmospheric pressure of 23000 Pa and the atmospheric temperature of −55 deg. C., such that a ratio between the fan root pressure ratio to the fan tip pressure ratio is less than 0.95.
10. The method of claim 1, wherein a diameter of the fan is in a range of from 250 cm to 390 cm.
11. The method of claim 1, wherein the fan blades comprise a main body attached to a leading edge sheath, the main body and the leading edge sheath being formed of different materials.
12. The method of claim 11, wherein: the leading edge sheath material comprises titanium; and the main body material comprises carbon fibre or an aluminium alloy.
13. The method of claim 1, wherein: the gas turbine engine further comprises an intake that extends upstream of the fan blades; an intake length L is defined as an axial distance between a leading edge of the intake and a leading edge of a tip of the fan blades; a fan diameter D is a diameter of the fan at the leading edge of the tips of the fan blades; and a ratio L/D is in a range of from 0.2 to 0.45.
14. The method of claim 1, wherein the gearbox reduction ratio GR is in a range of from 3.1 to 3.8.
15. The method of claim 1, wherein: the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft; the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; and the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.
16. A method of operating a gas turbine engine for an aircraft, the gas turbine engine having (i) an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor, (ii) a fan located upstream of the engine core, the fan comprising a plurality of fan blades, an annular fan face being defined at a leading edge of the fan, and (iii) a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, the gearbox having a reduction ratio GR, the method comprising: operating the gas turbine engine to propel the aircraft at a forward Mach number of 0.8, at an atmospheric pressure of 23000 Pa and an atmospheric temperature of −55 deg. C., such that: a cycle operability parameter β satisfies the following:
1K.sup.−1/2≤β≤2K.sup.−1/2 where: a quasi-non-dimensional mass flow rate Q is defined as:
70Nkg.sup.−1s≤ST≤85Nkg.sup.−1s.
17. A method of operating a gas turbine engine for an aircraft, the gas turbine engine having (i) an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor, (ii) a fan located upstream of the engine core, the fan comprising a plurality of fan blades, an annular fan face being defined at a leading edge of the fan, and (iii) a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, the gearbox having a reduction ratio GR, the method comprising: operating the gas turbine engine to propel the aircraft at a forward Mach number of 0.8, at an atmospheric pressure of 23000 Pa and an atmospheric temperature of −55 deg. C., such that: a cycle operability parameter β satisfies the following:
1K.sup.−1/2≤β≤2K.sup.−1/2 where: a quasi-non-dimensional mass flow rate Q is defined as:
0.032Kgs.sup.−1N.sup.−1K.sup.1/2≤Q≤0.036Kgs.sup.−1N.sup.−1K.sup.1/2.
Description
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
(2)
(3)
(4)
(5)
(6)
(7) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. A throttle 161 is provided to control the fuel supply to the combustor. The amount of fuel supplied is dependent on the throttle position. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox, having a reduction ratio GR. In other words, the ratio between the rotational speed of the low pressure turbine 19 and the rotational speed of the fan 23 is GR.
(8) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(9) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(10) The epicyclic gearbox 30 is shown by way of example in greater detail in
(11) The epicyclic gearbox 30 illustrated by way of example in
(12) It will be appreciated that the arrangement shown in
(13) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(14) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(15) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(16) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
(17) Referring to
(18) A fan face area A.sub.fan is shown in
(19)
(20)
(21) D is the diameter (in metres) of the fan at the leading edge 232 (i.e. at the tips 231 of the leading edge 232 of the fan blades 230);
(22) h is the distance (in metres) between the centreline 9 of the engine 10 and the radially inner point on the leading edge 232 of the fan blade 230 (i.e. the intersection of the leading edge 232 and the hub 235); and
(23) t is the distance (in metres) between the centreline 9 of the engine 10 and the radially outer point (i.e. at the tip 231) on the leading edge 232 of the fan blade (i.e. t=D/2).
(24) The value (h/t) may be referred to elsewhere herein—and in other literature in the field—as the hub-to-tip ratio.
(25) As noted elsewhere herein, a quasi non-dimensional mass flow rate Q is defined as:
(26)
(27) Where:
(28) W is mass flow rate through the fan in Kg/s;
(29) T0 is average stagnation temperature of the air at the fan face in Kelvin;
(30) P0 is average stagnation pressure of the air at the fan face in Pa; and
(31) A.sub.fan is the area of the fan face in m.sup.2, as defined above.
(32) The parameters W, T0, P0 and A.sub.fan are all shown schematically in
(33) At cruise conditions of the gas turbine engine 10 (which may be as defined elsewhere herein), the value of Q may be in the ranges described and/or claimed herein, for example in the range of from 0.029 to 0.034 Kgs.sup.−1N.sup.−1K.sup.1/2.
(34) Also at cruise conditions, the gas turbine engine 10 generates a thrust T (which may be referred to as a cruise thrust), shown schematically in
(35) At cruise conditions, the specific thrust ST, which is calculated as the thrust T divided by the mass flow rate W through the engine (which is equal to the mass flow rate W at the fan inlet) may be in the ranges described and/or claimed herein, for example in the range of from 70 Nkg.sup.−1s to 110 Nkg.sup.−1s.
(36) At cruise conditions, a cycle operability parameter β is in the ranges described and/or claimed herein, for example in the range of from 1 K.sup.−1/2 to 2 K.sup.−1/2, where the cycle operability parameter β is defined as:
(37)
(38) As noted above, downstream of the fan 13 the air splits into two separate flows: a first air flow A into the engine core and a second air flow B which passes through a bypass duct 22 to provide propulsive thrust. The first and second airflows A, B split at a generally annular splitter 140, for example at the leading edge of the generally annular splitter 140 at a generally circular stagnation line.
(39) A stagnation streamline 110 stagnates on the leading edge of the splitter 140. The stagnation streamlines 110 around the circumference of the engine 10 form a streamsurface 110. All of the flow A radially inside this streamsurface 110 ultimately flows through the engine core. The streamsurface 110 forms a radially outer boundary of a streamtube that contains all of the flow that ultimately flows through the engine core, which may be referred to as the core flow A. All of the flow B radially outside the streamsurface 110 ultimately flows through the bypass duct 22. The streamsurface 110 forms a radially inner boundary of a streamtube that contains all of the flow B that ultimately flows through the bypass duct 22, which may be referred to as the bypass flow B.
(40) The ratio of the mass flow rate of the bypass flow B to the core flow A may be as described and/or claimed herein, for example at least 10, 11, 12 or 13.
(41) In use, the fan blades 230 of the fan 23 do work on the flow, thereby raising the total pressure of the flow. A fan root pressure ratio is defined as the mean total pressure of the flow at the fan exit that subsequently flows (as flow A) through the engine core to the mean total pressure at the inlet to the fan 23. With reference to
(42) The value of the fan root pressure ratio (P.sub.A/P0) may be described and/or claimed herein, for example less than 1.25, for example less than 1.22.
(43) A fan tip pressure ratio is defined as the mean total pressure P.sub.B of the flow at the fan exit that subsequently flows (as flow B) through the bypass duct 22 to the mean total pressure at the inlet to the fan 23. With reference to
(44) The ratio between the fan root pressure ratio (P.sub.A/P0) and the fan tip pressure ratio (P.sub.B/P0) may be as described and/or claimed herein, for example less than 0.95, and/or less than 0.9 and/or less than 0.85. This ratio may alternatively be expressed simply as the ratio between the mean total pressure (P.sub.A) of the flow at the fan exit that subsequently flows (as flow A) through the engine core to the mean total pressure (P.sub.B) of the flow at the fan exit that subsequently flows (as flow B) through the bypass duct 22.
(45) The fan blades 230 may be manufactured using any suitable material or combination of materials, as described elsewhere herein. Purely by way of example, in the
(46) As explained elsewhere herein, gas turbine engines having a cycle operability parameter β in the ranges outlined herein may provide various advantages, such as improving the bird strike capability whilst retaining the efficiency advantages associated with geared and/or low specific thrust gas turbine engines. This may allow greater design freedom in other aspects of the fan system (including fan blades), such as weight, aerodynamic design, complexity and/or cost.
(47) A further example of a feature that may be better optimized for gas turbine engines 10 according to the present disclosure compared with conventional gas turbine engines is the intake region, for example the ratio between the intake length L and the fan diameter D. Referring to
(48) The gas turbine engine 10 shown by way of example in
(49) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.