BELT TENSIONING DEVICE WITH A BELT DRIVE
20220018421 · 2022-01-20
Inventors
- Florian Stadermann (Attendorn, DE)
- Joachim Jud (Daaden, DE)
- Simon Pfeifer (Plettenberg, DE)
- Manfred Jung (Westerburg, DE)
Cpc classification
F16H7/1209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0874
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/1218
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0865
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A belt tensioning device includes a base body. A first tensioning arm is mounted on the base body such that it can pivot about a first pivot axis and which has a rotatable first tensioning roller. A second tensioning arm is pivotably mounted relative to the base body about a second pivot axis and which has a rotatable second tensioning roller. A spring arrangement is arranged between the first tensioning arm and the second tensioning arm and via which the first tensioning arm and the second tensioning arm are resiliently supported against one another in the circumferential direction.
A damping mechanism is operatively arranged between the base body and the first tensioning arm for damping relative rotational movement between the first tensioning arm and the base body.
The damping mechanism generates a varying damping torque dependent on the rotational position and/or rotational direction of the first tensioning arm relative to the base body upon pivoting of the first tensioning arm relative to the base body.
Claims
1.-9. (canceled)
10. A belt tensioning device, comprising: a base body, a first tensioning arm, including a rotatable first tensioning roller, pivotably mounted on the base body such that the first tensioning arm is pivotable about a first pivot axis; a second tensioning arm, including a rotatable second tensioning roller, pivotably mounted relative to the base body such that he first tensioning arm is pivotable about a second pivot axis; a spring arrangement provided between the first tensioning arm and the second tensioning arm and via which the first tensioning arm and the second tensioning arm are resiliently supported against one another in a circumferential direction; and a damping mechanism operatively arranged between the base body and the first tensioning arm for damping relative rotational movement between the first tensioning arm and the base body; wherein the damping mechanism generates a varying damping torque dependent on at least one of a rotational position or a rotational direction of the first tensioning arm relative to the base body upon pivoting the first tensioning arm relative to the base body.
11. The belt tensioning device of claim 10, wherein in a central rotational position of the first tensioning arm relative to the base body, when the first tensioning arm is pivoted relative to the base body, the damping mechanism generates a damping torque which is smaller than the damping torque in at least one pivoted-out rotational position of the first tensioning arm relative to the base body which differs from the central rotational position.
12. The belt tensioning device of claim 10, wherein different friction values exist over the circumference between a bearing surface of the base body and a bearing surface of the first tensioning arm.
13. The belt tensioning device of claim 10, wherein a spring element is arranged radially between the base body and the first tensioning arm and is held in a rotationally fixed manner on one of the base body and the first tensioning arm, wherein, in a central rotational position of the first tensioning arm relative to the base body, the spring element is arranged in a circumferential overlap with a recess in the other one of the base body and the first tensioning arm, and wherein, in a pivoted-out rotational position of the first tensioning arm relative to the base body which differs from the central rotational position, the spring element is pretensioned and is arranged exerting a radial force between a bearing surface of the base body and a bearing surface of the first tensioning arm.
14. The belt tensioning device of claim 10, wherein a bearing surface of the base body and a bearing surface of the first tensioning arm have a same cross-sectional profile in the circumferential direction, the cross-section deviating from a circular shape.
15. The belt tensioning device of claim 10, wherein the damping mechanism generates a higher damping torque when the first tensioning arm is pivoted relative to the base body starting from a central rotational position of the first tensioning arm relative to the base body in the direction towards a pivoted-out rotational position which deviates from the central rotational position than when the first tensioning arm is pivoted relative to the base body starting from a pivoted-out rotational position of the first tensioning arm relative to the base body in the direction towards the central rotational position.
16. The belt tensioning device of claim 10, wherein a spring element is arranged radially between the base body and the first tensioning arm and is held in a rotationally fixed manner by one of the base body and the first tensioning arm, and wherein the spring element is radially pretensioned in a first pivoting direction of the first tensioning arm relative to the base body and is arranged so as to be radially free in a second pivoting direction opposite the first pivoting direction.
17. The belt tensioning device of claim 10, wherein the second tensioning arm is mounted on the first tensioning arm such that it can pivot about the second pivot axis, and wherein a damping mechanism is operatively arranged between the first tensioning arm and the second tensioning arm for damping a relative rotational movement between the first tensioning arm and the second tensioning arm.
18. A belt drive, comprising: a belt drivingly wound around a plurality of pulleys; and a belt tensioning device, the belt tensioning device including: a base body, a first tensioning arm, including a rotatable first tensioning roller, pivotably mounted on the base body such that the first tensioning arm is pivotable about a first pivot axis; a second tensioning arm, including a rotatable second tensioning roller, pivotably mounted relative to the base body such that he first tensioning arm is pivotable about a second pivot axis; a spring arrangement provided between the first tensioning arm and the second tensioning arm and via which the first tensioning arm and the second tensioning arm are resiliently supported against one another in a circumferential direction; and a damping mechanism operatively arranged between the base body and the first tensioning arm for damping relative rotational movement between the first tensioning arm and the base body; wherein the damping mechanism generates a varying damping torque dependent on at least one of a rotational position or a rotational direction of the first tensioning arm relative to the base body upon pivoting the first tensioning arm relative to the base body.
Description
BRIEF SUMMARY OF THE DRAWINGS
[0038] Example embodiments are explained in more detail below with reference to the figures.
[0039]
[0040]
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[0045]
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[0055]
[0056]
DESCRIPTION
[0057]
[0058] A first tensioning arm 13 is mounted on the base body 11 so as to be pivotable about a first pivot axis S1, the first tensioning arm 13 carrying the first tensioning roller 8 at a radial distance from the first pivot axis S1. Furthermore, the belt tensioning device 1 has a second tensioning arm 14 which is mounted on the first tensioning arm 13 so as to be pivotable about a second pivot axis S2 relative to the base body 11 and carries the second tensioning roller 9 at a radial distance from the second pivot axis S2. In the embodiment shown, the first pivot axis S1 and the second pivot axis S2 are arranged coaxially with respect to each other. Further, one of the pulleys 5 driven by or driving the starter generator 3 is rotatably mounted coaxially with the pivot axes S1, S2.
[0059] A spring arrangement with a spring 15 is arranged between the first tensioning arm 13 and the second tensioning arm 14, via which the first tensioning arm 13 and the second tensioning arm 14 are resiliently supported against one another in the circumferential direction about the pivot axes S1, S2. In the installed state shown, the tensioning rollers 8, 9 are forced inwardly against different strands or sides 16, 17 of the belt drive 4 to tension the belt 4.
[0060]
[0061]
[0062] On the other hand, in the starting mode according to
[0063]
[0064]
[0065]
[0066] The base body 11 may be attached to a stationary component such as a power unit, for example in the form of a starter generator of a main engine of a motor vehicle. The unit can in principle be any machine that is part of the belt drive, i.e. in particular any of the auxiliary units driven by the main engine of the motor vehicle, such as a generator, water pump or the like. For connection to the stationary component, the base body 11 has fastening lugs 10 formed with holes through which screws can be passed for attachment to the stationary component.
[0067] The two tensioning arms 13, 14 of the belt tensioning device 1 are mounted via corresponding bearing means so as to be pivotable or rotatable relative to one another or relative to the base body 11, respectively, about a first pivot axis S1 and a second pivot axis S2. The base body 11, the first tensioning arm 13 and/or the second tensioning arm 14 can be manufactured as steel components, which can in particular be manufactured from sheet metal by forming, or light metal components, in particular from a cast aluminum alloy, or from plastic, in particular a fiber-reinforced plastic.
[0068] The first tensioning arm 13 is mounted to pivot about the first pivot axis S1 by means of a first bearing. The second tensioning arm 14 is pivotally mounted about the second pivot axis S2 by means of a second bearing. Here, both bearings are arranged coaxially to each other, i.e. both pivot axes S1, S2 coincide. In principle, however, for certain applications it is also possible that the two pivot axes can be arranged parallel or eccentrically to each other.
[0069] The spring 15 extending in the circumferential direction about the pivot axes S1, S2 counteracts a relative pivoting movement of the two tensioning arms 13, 14. The two tensioning arms 13, 14 are limitedly rotatable relative to each other by the interposed spring 15 and, together with the spring 15, are free to rotate relative to the base body 1 about the pivot axes S1, S2, that is, through 360° and more. It is provided that the pivot axes S1, S2 are located within an opening 20 of the base body 11 when the belt tensioning device 1 is assembled.
[0070] The tensioning arms 13, 14 each have a support portion 21, 22 projecting radially outwardly from an annular portion 23, 24 of the respective tensioning arm 4, 6. One of the tensioning rollers 8, 9 is mounted on each of the support portions 21, 22 so as to be rotatable about at least substantially parallel axes of rotation D1, D2.
[0071] The base body 11 has a substantially sleeve-shaped central projection 25, which is arranged coaxially with the axis A of the base body 11. The central projection 25 extends in the direction of the axis A. A bearing sleeve 26 is arranged on the central projection 25 and is connected to the central projection 25 in a rotationally fixed manner. The bearing sleeve 26 forms an outwardly facing outer bearing surface 27 of the central projection 25.
[0072] On the central projection 25 of the base body 11 and on the bearing sleeve 26, the annular portion 23 of the first tensioning arm 13 is mounted so as to pivot about the first pivot axis S1 by means of a damping element 28, the first pivot axis S1 coinciding with the axis A. The damping element 28 has a sleeve-like configuration and is non-rotatably connected to the annular portion 23 of the first tensioning arm 13. The damping element 28 forms an inwardly facing inner bearing surface 29 of the first tensioning arm 13, with which the damping element 28 is in sliding contact on the outer bearing surface 27 of the bearing sleeve 26, thus forming a bearing.
[0073] A damping mechanism 33 is provided in the bearing over a limited circumferential area. For this purpose, the bearing sleeve 26 and the central projection 25 form a circumferentially limited recess 30 formed by a radially inwardly offset portion of the central projection 25 and the bearing sleeve 26. A radially resilient spring element 31 is seated in the recess 30, which is resiliently supported radially between the bearing sleeve 26 and a damping plate 32. The damping plate 32 forms over its circumferential extension a part of the outer bearing surface 27, which comes into contact with the inner bearing surface 29 of the damping element 28.
[0074]
[0075] In the pivoted-out rotational position of the first tensioning arm shown in
[0076] The annular portion 24 of the second tensioning arm 14 is journaled with respect to the annular portion 23 of the first tensioning arm 13, wherein the bearing/journaling is not shown in detail here. A damping mechanism can also be provided in this bearing. The damping mechanism 33 shown between the central projection 25 of the base body 11 and the annular portion 23 of the first tensioning arm 13 provides a damping torque for damping vibrations between the assembly of the first tensioning arm 13 and the second tensioning arm 14 relative to the base body 11. Any damping mechanism between the first tensioning arm 13 and the second tensioning arm 14 would create a damping torque against vibrations between the two tensioning arms 13, 14.
[0077]
[0078] Essentially, the second embodiment of the belt tensioning device 1 corresponds in structure to the first embodiment. In contrast to the first embodiment, the second embodiment comprises two springs 15 arranged side by side in the axial direction of the axis A. In the sleeve-shaped central projection 25 of the base body 11, two recesses 30 diametrically opposed to the axis A are provided, each extending over a limited circumferential area. A spring element 31 is seated in each of the recesses 30, which is arranged in a radially resilient manner between the central projection 25 and the bearing sleeve 26. The bearing sleeve 26 is thus subjected to radial outward force in the region of the spring elements 31.
[0079] In contrast to the first embodiment, the annular portion 23 of the first tensioning arm 13 does not have a damping element but directly forms the inner bearing surface 29. The inner bearing surface 29 is held in contact with the outer bearing surface 27 of the bearing sleeve 26.
[0080] The annular portion 23 of the first tensioning arm 13 has two recesses 34 facing inwardly towards the outer bearing surface 27. The recesses 34 are arranged diametrically with respect to the axis A on opposite sides of the annular portion 23 of the first tensioning arm 13. In the central rotational position of the first tensioning arm 13 shown in
[0081] In a (not shown) pivoted-out rotational position of the first tensioning arm 13, the recesses 24 are in a different angular position than the spring elements 31, so that the bearing sleeve 26 is acted upon by the spring elements 31 in the areas of the latter with force against the outer bearing surface 27, thereby generating an increased frictional force and thus an increased damping torque.
[0082]
[0083] Essentially, the third embodiment of the belt tensioning device 1 corresponds in structure to the second embodiment. The third embodiment has two spring elements 31 which are shorter in the circumferential direction compared to the second embodiment. In all other respects, the function of the damping mechanism 33 between the base body 11 and the first tensioning arm 13 is identical to those of the second embodiment.
[0084] The annular portion 23 of the first tensioning arm 13 has a central sleeve portion 36, which is basically similar to the central projection 25 of the base body 11. The sleeve section 36 is coaxial with the axis A and the two pivot axes S1 and S2. The sleeve portion 36 is provided with an outwardly facing recess 37 extending around part of its circumference. A spring element 38 is seated in the recess 37.
[0085] A bearing sleeve 39 is seated on the sleeve portion 36, the spring element 38 being biased between the sleeve portion 26 of the first tensioning arm 13 and the bearing sleeve 39. The spring element 38 of the first tensioning arm 13 thus acts on the bearing sleeve 39 radially outwards. This is similar to the spring elements 31 on the base body 11.
[0086] An outer bearing surface 40 of the bearing sleeve 39 is in sliding contact with an inner bearing surface 41 of the annular portion 24 of the second tensioning arm 14. The annular portion 24 of the second tensioning arm 14 has a recess 24 extending from the inner bearing surface 41, and in a central rotational position of the first tensioning arm 13 relative to the second tensioning arm 14, the recess 24 is arranged in an angular position in which it is in overlapping relationship with the spring element 38 of the first tensioning arm 13. Thus, the region of the bearing sleeve 39 that is radially resiliently acted upon by the spring element 38 is deformed in the direction of the recess 32 of the annular portion 24 of the second tensioning arm 14. In positions deviating from the central rotational position, the bearing sleeve 39 in the area of the spring element 38 of the first tensioning arm 13 is subjected to force against the inner bearing surface 41, thus generating an increased frictional force and thus an increased damping torque.
[0087] The damping mechanism 33 according to detail I in
[0088]
[0089] In contrast to the preceding embodiments, no spring element is provided between the base body 11 and the first tensioning arm 13. On the other hand, the outer bearing surface 27 of the central projection 25 and the inner bearing surface 29 of the annular portion 23 of the first tensioning arm 13 have an oval shape so that, in a vertical direction shown in
[0090] Alternative possibilities leading to the same result may include counter-rotating ramp surfaces on the at least substantially cylindrical bearing surfaces. Ramp surfaces may also be disposed on end surfaces of the base body 11 and the annular portion 23 of the first tensioning arm 13, which come into contact with each other.
[0091]
[0092] The central projection 25 has a recess 30 in which a spring element 31 is located. The spring element is radially resiliently supported against the bearing sleeve 26, which has the outer bearing surface 27 in frictional contact with the inner bearing surface 29 of the annular portion 23 of the first tensioning arm 13.
[0093] The spring element 31 has a ramp portion 44, 45 at each of its circumferential ends which are in sliding contact with ramp surfaces 46, 47 of the recess 30 of the central projection 25. The ramp sections 44, 45 and the ramp surfaces 46, 47 are designed in such a way that, in the case of a counterclockwise pivoting movement of the first tensioning arm 13 in
[0094]
[0095] The sixth embodiment is similar in construction to the fourth embodiment, with the bearing surfaces 27, 29 being circular cylindrical. The outer bearing surface 27 of the central projection 25 and/or the inner bearing surface 29 of the first tensioning arm 13 or its bearing sleeve have varying surface properties over the circumference, so that varying friction coefficients are produced between the bearing surfaces. This can be achieved, for example, by varying materials or surface roughness.
[0096] In the installed state of the belt tensioning device 1, a radial force is generated in the direction of the force arrow F, which acts on the bearing surfaces 27, 29. This means that the area of the bearing surfaces 27, 29, which are oriented in the direction of the force F, have a higher influence on frictional forces than areas transverse to the direction of the force. In the present example, a friction coefficient μ1 is realized over an angular range around the force direction F. To the left and right of this, a friction coefficient μ2 is provided which is greater than the friction coefficient μ1. Further on, areas with again increased friction coefficients μ3 are provided. When the first pivot arm 13 is pivoted from the central rotational position shown in
LIST OF REFERENCE NUMBERS
[0097] 1 Belt tensioning device [0098] 2 Belt drive [0099] 3 Starter generator [0100] 4 Belt [0101] 5 Pulley [0102] 6 Pulley [0103] 7 Pulley [0104] 8 Tensioning roller [0105] 9 Tensioning roller [0106] 10 Fastening lug [0107] 11 Base body [0108] 12 Screw [0109] 13 First tensioning arm [0110] 14 Second tensioning arm [0111] 15 Spring [0112] 16 First strand or side of the belt [0113] 17 Second strand or side of the belt [0114] 18 First spring support [0115] 19 Second spring support [0116] 20 Opening [0117] 21 Support portion [0118] 22 Support portion [0119] 23 Annular portion [0120] 24 Annular portion [0121] 25 Central projection [0122] 26 Bearing sleeve [0123] 27 Outer bearing surface [0124] 28 Damping element [0125] 29 Inner bearing surface [0126] 30 Recess [0127] 31 Spring element [0128] 32 Damping plate [0129] 33 Damping mechanism [0130] 34 Recess [0131] 35 Retaining recess [0132] 36 Sleeve portion [0133] 37 Recess [0134] 38 Spring element [0135] 39 Bearing sleeve [0136] 40 Outer bearing surface [0137] 41 Inner bearing surface [0138] 42 Recess [0139] 43 Damping mechanism [0140] 44 Ramp section [0141] 45 Ramp section [0142] 46 Ramp surface [0143] 47 Ramp surface [0144] A Axis [0145] D Axis of rotation [0146] D1 Rotation axis of the first tensioning roller [0147] D2 Rotation axis of the second tensioning roller [0148] S1 First pivot axis [0149] S2 Second pivot axis