Vehicle-mounted seat device
11180056 · 2021-11-23
Assignee
Inventors
- Tetsuya Nagai (Okazaki, JP)
- Kohshi Katoh (Toyota, JP)
- Takashi Sugimoto (Anjyo, JP)
- Osamu Oda (Toyota, JP)
- Masatoshi Hada (Nagakute, JP)
Cpc classification
B60N2/72
PERFORMING OPERATIONS; TRANSPORTING
B60N2/42
PERFORMING OPERATIONS; TRANSPORTING
B60N2/39
PERFORMING OPERATIONS; TRANSPORTING
B60N2/005
PERFORMING OPERATIONS; TRANSPORTING
B60N2/888
PERFORMING OPERATIONS; TRANSPORTING
B60N2/894
PERFORMING OPERATIONS; TRANSPORTING
B60N2205/30
PERFORMING OPERATIONS; TRANSPORTING
B60N2/42709
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60N2/39
PERFORMING OPERATIONS; TRANSPORTING
B60N2/20
PERFORMING OPERATIONS; TRANSPORTING
B60N2/894
PERFORMING OPERATIONS; TRANSPORTING
B60N2/005
PERFORMING OPERATIONS; TRANSPORTING
B60N2/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle-mounted seat device includes an SB main frame, a backrest, a relay disk secured at the center in the width direction of the backrest, a plurality of radial wires for suspending the backrest such that the backrest can swing relative to the SB main frame with the relay disk as the center, an SB subframe capable of swinging together with the backrest, a headrest, a headrest stay extending downward from the headrest and mounted on the SB main frame so as to rotate around a rotation shaft; a pressure-receiving body secured on the headrest stay so as to be disposed behind and opposed to the relay disk; and a provisional connection mechanism for provisionally connecting the headrest stay to the SB main frame.
Claims
1. A vehicle-mounted seat device, comprising; a seatback main frame standing in a vehicle cabin; a backrest on which a back of a seated person is to lean; a relay disk secured at a center in a width direction of the backrest; a plurality of suspension tools spreading radially from the relay disk as a center, the suspension tools being for suspending the backrest such that the backrest is able to swing relative to the seatback main frame with the relay disk as a center; a seatback subframe mounted on the backrest, the seatback subframe being capable of swinging together with the backrest relative to the seatback main frame; a headrest provided above the backrest, the headrest for supporting a head of the seated person; a headrest stay connected to the headrest and extending downward from the headrest; a rotation shaft extending in a right-left direction, the rotation shaft for supporting a middle portion of the headrest stay such that the headrest stay is able to rotate relative to the seatback main frame; a pressure-receiving body secured on a lower portion of the headrest stay and disposed behind and opposed to the relay disk; and a provisional connection mechanism for connecting the headrest stay to the seatback main frame to regulate rotation of the headrest stay and for releasing connection between the headrest stay and the seatback main frame upon input of a force greater than a predetermined force in a direction in which the headrest stay leans forward.
2. The vehicle-mounted seat device according to claim 1, wherein the provisional connection mechanism connects the headrest stay to the seatback main frame by any of magnetic force, friction force, and a member that is breakable upon input of a force greater than a predetermined force.
3. The vehicle-mounted seat device according to claim 1, wherein the seatback main frame has a stay hole that is a through hole into which the headrest stay is to be inserted and that is larger than the headrest stay.
4. The vehicle-mounted seat device according to claim 1, wherein the pressure-receiving body is a plate equal to or larger in size than the relay disk, and the pressure-receiving body has a recess formed on a surface thereof opposed to the relay disk, the recess for avoiding interference with the suspension tool extending from the relay disk.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Embodiment(s) of the present disclosure will be described based on the following figures, wherein:
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DESCRIPTION OF EMBODIMENTS
(20) The structure of a vehicle-mounted seat device 10 will now be described while referring to the following drawings.
(21) The vehicle-mounted seat device 10 is to be mounted in a vehicle, and is to be used, for example, as a front seat, such as a driver's seat or a passenger seat. The vehicle-mounted seat device 10 includes as main components a seat cushion 12 that supports the hips of a seated person, the seatback 14 that supports the back of the seated person, and a headrest 16 that supports the head of the seated person. In view that a known conventional technique can be referred to as to the structure of the seat cushion 12, the structure of the seat cushion 12 is not described in detail. In
(22) The headrest 16 is a member provided above the seatback 14 to support the head of a seated person. From the lower edge of the headrest 16, a pair of headrest stays 96 extend. The headrest stays 96 are rotatably mounted on an SB main frame 22, as described later.
(23) The seatback 14 includes as main components the SB main frame 22 and an SB assembly 24. The SB main frame 22 is a frame member standing in the cabin and made of highly rigid metal material (for example, steel). As illustrated in
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(25) More specifically, the SB middle frame 30 includes a pair of side frames 60 extending in the up-down direction, and a support pipe 62 extending between the pair of side frames 60. Each side frame 60 is placed on the outer surface of the SB main frame 22 and fastened to the SB main frame 22 with bolts. Near the lower end of the side frame 60 and the middle of the side frame 60 in the height direction, upper front restraining brackets 66U and lower front restraining brackets 66L (hereinafter to be referred to as “front restraining brackets 66” when discrimination between upper and lower ones is not made) are secured such as by welding. The front restraining bracket 66 is a bracket to which the front end portion of a front-back wire 82, to be described later, is secured. A specific structure of the front restraining bracket 66 will be described later.
(26) The backrest 26 is a member for supporting the back of a seated person, and is curved in accordance with the shape of the back of a person. On the back surface of the backrest 26 at the center in the right-left direction, a relay disk 32 is secured. The relay disk 32 is positioned higher than the center of the backrest 26 in the height direction and substantially as high as the shoulder blades of a seated person. The relay disk 32 is a low-profile disk member whose diameter is sufficiently larger than its size in its axial direction. On the surface of the relay disk 32, there are formed grooves or slits in which radial wires 74, to be described later, are to be hooked. On the rear surface of the backrest 26 below the relay disk 32, a plurality of wire guides 36 are disposed at intervals in the up-down direction. Each wire guide 36 indicates a position where to dispose a lateral wire 58 to be described later, and includes ribs standing from the rear surface of the backrest 26.
(27) The SB subframe 28 is a frame member mounted on the rear surface of the backrest 26. The SB subframe 28 includes a pair of vertical frames 42, an upper lateral frame 43U, and a lower lateral frame 43L (hereinafter referred to as “lateral frames 43” when discrimination between upper and lower ones is not made), and a plurality of the lateral wires 58. The vertical frames 42 are frame members extending in the up-down direction, and are mounted on the respective right and left end portions of the backrest 26. The lateral frame 43 connects the pair of vertical frames 42.
(28) The lateral frame 43 projects further rearward than the vertical frame 42; that is, toward the SB middle frame 30, such that the lateral frame 43 defines a substantially C-shape in a top view. On the upper lateral frame 43U, a pair of upper rear restraining brackets 52U and a pair of wire-retaining end portions 44 are secured. Meanwhile, on the lower lateral frame 43L, a pair of lower rear restraining brackets 52L (hereinafter referred to as “rear restraining brackets 52” when discrimination between upper and lower ones is not made) and a pair of wire-retaining end portions 44 are secured.
(29) The wire-retaining end portion 44 is a portion where a lower wire 80 (the radial wire 74), to be described later, is retained. The rear restraining bracket 52 is a portion where the rear end portion of the front-back wire 82, to be described later, is secured. The lateral wires 58 are wire strung between the pair of vertical frames 42. The lateral wires 58 support the backrest 26 from its rear side to bear the load applied from a seated person.
(30) Referring to
(31) As is obvious from
(32) The two right and left wires 78 are strung in a right-left symmetrical manner. Each of the right and left wires 78 is a ring wire, and is strung so as to define a substantial triangle by passing through the relay disk 32, the upper end portion of the vertical frame 42, and a portion of the support pipe 62 on the extension from the relay disk 32 in a corresponding right or left diagonally forward direction. As the two right and left wires 78 are strung in a right and left symmetrical manner, the backrest 26 is naturally positioned at a neutral position where the tensile forces of the two right and left wires 78 balance.
(33) As described above, the positions of the relay disk 32 and the backrest 26 having the relay disk 32 secured thereon, relative to the SB middle frame 30 (and thus the SB main frame 22), are restrained by the plurality of radial wires 74. This restraint, however, is not rigid. That is, when the radial wires 74 flex or incline moderately, the backrest 26 and the SB subframe 28 mounted on the backrest 26 can swing relative to the SB main frame 22 with the relay disk 32 as the center.
(34) In order to regulate the position in the front-back direction of the backrest 26, one or more (four in this example) front-back position regulation mechanisms 50 are provided to the vehicle-mounted seat device 10. As illustrated in
(35) The rear restraining bracket 52 is a bracket to be mounted on the lateral frame 43 of the SB subframe 28. The rear restraining bracket 52 includes as main components a rear fixing portion 55, on which the rear end portion of the front-back wire 82 is secured, and an arm portion 56 extending from the rear fixing portion 55 so as to detour upward before further extending forward to be secured to the lateral frame 43. The rear fixing portion 55 is positioned behind and substantially directly opposed to the front fixing portion 68. The arm portion 56 is a substantially L-shaped member that is bent midway. At the bent portion of the arm portion 56, a weak portion where stress is more likely concentrated than other portions is formed, as will be described later.
(36) The front-back wire 82 is a wire whose front end portion is secured to the front fixing portion 68 and whose rear end portion is secured to the rear fixing portion 55. This strung front-back wire 82 regulates the rearward movement of the backrest 26 and the SB subframe 28. That is, the front-back wire 82 functions as a restraining member for regulating the rearward movement of the SB subframe 28 relative to the SB main frame 22.
(37) With the vehicle-mounted seat device 10 having the above-described structure, the backrest 26 can swing relative to the SB main frame 22 around the front-back axis. In this case, rightward and leftward swings caused when a vehicle is running can be absorbed not by the motion of the head of a seated person but by the motion of a body, which can stabilize the posture of the head of the seated person. Moreover, as the backrest 26, on which the back of a seated person is to lean, is supported by a plurality of wires, it is possible to provide suitable cushioning even without a thick cushion member (for example, a urethane seat), which enables reduction in weight of the vehicle-mounted seat device 10.
(38) Note here that a seated person may suffer cervical strain; that is, so-called whiplash, at the time of rear collision of a vehicle, depending on the structure of the vehicle-mounted seat device 10. Specifically, whiplash is a disorder caused when the body is pushed forward by the seatback 14 while the head remains as it is at the time of rear collision, and consequently, the head swings far rearward relative to the body, whereby the cervical vertebrae, which support the head, are damaged. In a structure in which the backrest 26 is supported with wires, in particular, the body of a seated person sinks rearward only by an amount within the range permitted by the tensile force of the wires. Consequently, the head of the seated person tends to swing far relative to his/her body in the case of a structure in which the backrest 26 is supported with wires, as compared with a structure including a thick cushion member.
(39) To address the above, in this specification, a headrest 16 is caused to lean forward and the backrest 26 is caused to sink far rearward at the time of rear collision in order to prevent occurrence of or reduce the damage caused by whiplash. This will be described below in detail.
(40) As described above and illustrated in
(41) On the top surface 86 of the SB main frame 22, a stay hole 88 is formed for insertion of the headrest stay 96.
(42) In this example, the provisional connection mechanism 92 magnetically connects the headrest stay 96 to the SB main frame 22. Specifically, in this example, the headrest stay 96 is made of magnetic member, and a stationary magnet 92a is secured on the top surface 86 of the SB main frame 22 to magnetically attract the rear end surface of the headrest stay 96. Upon application of a force greater than a predetermined force, the headrest stay 96 leans forward against the magnetic attracting force. Note that the above-mentioned structure of the provisional connection mechanism 92 is only an example, and can be arbitrarily modified. For example, the stationary magnet 92a may be secured on the headrest stay 96, rather than on the SB main frame 22, and the top surface 86 of the SB main frame 22 may be made of magnetic material. Still alternatively, magnets may be provided to both the headrest stay 96 and the SB main frame 22.
(43) The provisional connection mechanism 92 may provisionally connect the headrest stay 96 to the SB main frame 22, using any another connector other than a magnet. For example, as illustrated in
(44) As illustrated in
(45) The movement of the headrest stay 96 having the above-described structure will now be described while referring to
(46) In contrast, at the time of rear collision, the vehicle-mounted seat device 10 moves forward together with the vehicle body. Then, the body of a seated person sinks rearward together with the backrest 26 by an amount in the range permitted by the tensile force of the radial wires 74 and the lateral wires 58. Consequently, as illustrated in
(47) As described above and illustrated in
(48) Although in the above description the pressure-receiving body 98 is a plate member, the pressure-receiving body 98 may have any other shape and structure without limitation, provided that the relay disk 32 can collide against the pressure-receiving body 98. For example, the pressure-receiving body 98 may be a bar member straddling between the leading end portions of the pair of headrest stays 96. Alternatively, the pressure-receiving body 98 may be either a separate member from the headrest stay 96 or a part of the headrest stay 96. That is, the tip end portion of the headrest stay 96 may be used as the pressure-receiving body 98. Still alternatively, the headrest stay 96 may be made from a single member or a combination of a plurality of members.
(49) The front-back position regulation mechanism 50 in this example will now be described in detail. As described above, the front-back position regulation mechanism 50 includes the rear restraining bracket 52 to be secured relative to the SB subframe 28, the front restraining bracket 66 to be secured relative to the SB main frame 22, and the front-back wire 82 strung between the respective restraining brackets 52, 66.
(50) In this example, a weak portion 102 is formed at the bent portion of the arm portion 56. The weak portion 102 is a portion where stress is likely concentrated when a compressing force is applied in the front-back direction. In this example, as illustrated in
(51) The movement of the front-back position regulation mechanism 50 having the above-described structure will now be described while referring to
(52) At the time of rear collision, the SB main frame 22 moves forward together with the vehicle body, while a seated person remains where he/she is. In other words, the seated person moves relatively rearward relative to the SB main frame 22. The backrest 26 and the SB subframe 28 as well, which support the seated person, move rearward relative to the SB main frame 22. In the case where the rear restraining bracket 52 is sufficiently rigid, however, the relative rearward movement of the SB subframe 28 is regulated by the front-back wire 82, and the body of the seated person does not sink sufficiently. In this case, only the head of the seated person moves rearward relative to the body, which likely causes whiplash.
(53) In this example, the weak portion 102 is provided to the arm portion 56 of the rear restraining bracket 52, as described above. Consequently, when the SB subframe 28 moves rearward relative to the SB main frame 22 and a load is thereby applied to the arm portion 56, stress will be concentrated on the weak portion 102. Thus, the weak portion 102 bends, as shown in the lower illustrated in
(54) In this example, provision of the weak portion 102 in the arm portion 56 induces deformation of the arm portion 56. The arm portion 56, however, may have a different structure, provided that the structure causes the rear fixing portion 55 to move forward relative to the front end portion of the arm portion 56 to be thereby deformed upon input of a rearward load greater than a predetermined load. For example, as illustrated in
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(56) Meanwhile, when a rearward force greater than a predetermined force is inputted into the arm portion 56 at the time of rear collision, as shown in the lower illustration in
(57) Note that in this example there are provided four front-back position regulation mechanisms 50; namely, two around the height of the chest of a seated person and two around the height of the hips. The four front-back position regulation mechanisms 50 may all have the same structure or different structures. For example, the structures of the front-back position regulation mechanisms 50 may be different from one another such that the front-back position regulation mechanism 50 provided around the height of the hips starts deforming earlier and deforms to a greater extent than the front-back position regulation mechanism 50 provided around the height of the chest. This will be described below while referring to
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(59) Specifically, the arm portion 56 of the lower rear restraining bracket 52L (hereinafter referred to as a “lower arm portion 56L”) may be configured so as to start deforming upon input of a small load, as compared with the arm portion 56 of the upper rear restraining bracket 52U (hereinafter referred to as an “upper arm portion 56U”). In the case where each arm portion 56 has such a structure as is illustrated in
(60) Still alternatively, the lower arm portion 56L may be configured so as to be deformed to a greater extent at the time of rear collision than the upper arm portion 56U. In the case where each arm portion 56 has such a structure as illustrated in
(61) By setting different amounts of deformation and different values of load which causes the arm portion 56 to start deformation, depending on the height where the arm portion 56 is disposed, as described above, it is possible to reliably prevent occurrence of whiplash. In addition, as such different settings make it possible to have the body of a seated person further upright at the time of rear collision, it is possible to enhance the effect of a seatbelt or an airbag, which enables further appropriate protection of a seated person.
(62) Note that the above-described structure is a mere example, and there may be employed structures other than a structure in which the pressure-receiving body 98 for receiving an input of a load to cause the headrest 16 to lean forward is disposed behind and opposed to the relay disk 32, or the center of swing of the backrest 26, and the headrest stay 96 is provisionally connected to the SB main frame 22. For example, although in the above description the rear restraining bracket 52 has the weak portion 102, the weak portion 102 is omissible. Further, although in the above description the backrest 26 is held suspended from the SB main frame 22 via the SB middle frame 30, the SB middle frame 30 may be omitted and the backrest 26 may be suspended directly from the SB main frame 22. Still further, although a wire is mentioned as an example of a suspension tool for suspending the backrest 26, the suspension tool may comprise any members, such as, for example, linear members, such as ropes, strings, or climbing ropes, wide band members, chains including connected rings, and so forth, other than wires.
REFERENCE SIGNS LIST
(63) 10 vehicle-mounted seat device, 12 seat cushion, 14 seatback, 16 headrest, 18 slide rail, 20 reclining shaft, 22 SB main frame, 24 SB assembly, 26 backrest, 28 SB subframe, 30 SB middle frame, 32 relay disk, 36 wire guide, 42 vertical frame, 43 lateral frame, 44 wire-retaining end portion, 50 front-back position regulation mechanism, 52 rear restraining bracket, 55 rear fixing portion, 56 arm portion, 58 lateral wire, 60 side frame, 62 support pipe, 64 pulley, 66 front restraining bracket, 68 front fixing portion, 74 radial wire, 76 upper wire, 78 right and left wires, 80 lower wire, 82 front-back wire, 88 stay hole, 90 rotation shaft, 92 provisional connection mechanism, 92a stationary magnet, 92b spot welding, 92c narrower portion, 92d fitting portion, 92e spring, 96 headrest stay, 98 pressure-receiving body, 100 recess, 102 weak portion, 104 reference portion, 106 movable portion, 108 guide shaft, 110 guide slit.