On-vehicle image processing device

Abstract

An object of the present invention is to provide is an on-vehicle image processing device that achieves low cost and provides high mounting accuracy and high electrical adjustment accuracy during a manufacturing process. The on-vehicle image processing device includes a first imaging section, a second imaging section, and an enclosure having the first imaging section at one end and the second imaging section at the other end. The on-vehicle image processing device generates a range image from images captured by the first and second imaging sections. The on-vehicle image processing device further includes an enclosure reference surface that comes in contact with an equipment jig during manufacture, the enclosure reference surface being provided at two locations between the first and second imaging sections.

Claims

1. A stereo vision system for vehicle comprising: a first imaging section, and a second imaging section; an enclosure having the first imaging section arranged at one end and the second imaging section arranged at another end thereof; a plurality of first projections that project from the enclosure in a first direction and a plurality of second projections that project from the enclosure in a second direction opposite to the first direction, each of the first and second projections including a vehicle-mounting surface; a pair of upper reference surfaces disposed on an upper surface of the enclosure, one of which is disposed adjacent to the first imaging section and another of which is disposed adjacent to the second imaging section; and a pair of enclosure reference surfaces disposed on a same side of the enclosure as the first and second imaging sections and disposed closer to the vehicle-mounting surfaces than the upper reference surfaces; wherein the upper reference surfaces and the enclosure reference surfaces are references for a jig for electrical adjustment; each of the plurality of first and second projections includes a cut or ground surface; wherein the cut or ground surface of each of the first and second projections is exposed in a state in which the stereo vision system is assembled.

2. The stereo vision system according to claim 1, wherein the first projections and the second projections are exposed in the state in which the stereo vision system is assembled.

3. The stereo vision system according to claim 1, wherein the cut or ground surface of each of the first projections is located on a first side thereof; and wherein the cut or ground surface of each of the second projections is located on a second side thereof.

4. The stereo vision system according to claim 3, wherein the first side of each of the first projections is a surface other than a surface positioned on a projecting direction of the first projections; and wherein the second side of each of the second projections is a surface other than a surface positioned on projecting direction of the second projections.

5. The stereo vision system according to claim 4, wherein the cut or ground surface of each of the first and second projections is cut.

6. The stereo vision system according to claim 1, wherein the cut or ground surface of each of the first and second projections is cut.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a diagram illustrating an exemplary enclosure structure of an on-vehicle image processing device according to a first embodiment of the present invention.

(2) FIGS. 2A and 2B are diagrams illustrating an exemplary enclosure structure of the on-vehicle image processing device according to a second embodiment of the present invention.

(3) FIG. 3 is a diagram illustrating another exemplary enclosure structure of the on-vehicle image processing device according to the second embodiment.

(4) FIG. 4 is a diagram illustrating an exemplary enclosure structure of the on-vehicle image processing device according to a third embodiment of the present invention.

MODE FOR CARRYING OUT THE INVENTION

(5) Embodiments of the present invention will now be described with reference to the accompanying drawings.

First Embodiment

(6) An embodiment of an on-vehicle image processing device according to the present invention will be described below. FIG. 1 shows an exemplary enclosure structure of a stereo camera that serves as an on-vehicle image processing device. The exemplary enclosure structure shown in FIG. 1 has an enclosure reference surface 13 that comes into contact with an equipment jig during manufacture.

(7) As shown in FIG. 1, the stereo camera, serving as the on-vehicle image processing device according to the present invention, includes two imaging sections 12 (first and second imaging sections) and an enclosure 11. The enclosure 11 has the first imaging section at one end and the second imaging section at the other end. A range image (disparity image) is generated from images captured by these two imaging sections.

(8) The imaging sections 12 each include an image sensor, a lens, left and right imaging circuit boards, and a signal processing circuit board. The lens causes the image sensor to form an image representing the visual information about the outside world. The imaging circuit boards have a processing function of introducing, into an image processing LSI, image information formed on the image sensor. The signal processing circuit board drives the image sensor.

(9) The enclosure 11 includes a processing circuit board, a vehicle-mounting surface 15, a reference hole 14, and an enclosure reference surface 13. The processing circuit board includes a circuit that causes the image processing LSI to extract a target in accordance with the image information sent from the imaging circuit boards and calculates the distance to and the size of the target. The vehicle-mounting surface 15 has a base and holes into which screws are introduced for fixing the enclosure to a vehicle. The reference hole 14 engages with a pin on the vehicle to ensure that the stereo camera, serving as the on-vehicle image processing device, is accurately oriented when it is mounted on the vehicle. The enclosure reference surface 13 comes into contact with an equipment jig when the stereo camera is manufactured.

(10) After the stereo camera is mounted on the equipment jig, the image of a random pattern needs to be captured for electrical adjustments of the stereo camera. To generate accurate adjustment data from the pattern, the imaging direction (hereinafter referred to as the optical axis) of the stereo camera needs to be fixed in a desired direction by causing the up-down, left-right, and front-rear positions of the enclosure reference surface 13 to coincide with desired positions when it is mounted on the equipment jig.

(11) Further, the orientation of the optical axis in manufacturing equipment is most likely to be affected by displacement in the rotating direction of the up-down, left-right, and front-rear axes, the displacement arising when the stereo camera is mounted on the equipment jig. Therefore, such displacement needs to be minimized.

(12) In a case where a plurality of reference holes 14 for mounting vehicles are used to mount the stereo camera on the equipment jig during manufacture, the intervals between the plurality of reference holes 14 for vehicle-mounting would be short because the plurality of reference holes 14 for vehicle-mounting are generally centered on the center of the enclosure 11. Accordingly, a larger mounting error would occur if the stereo camera is mounted on the equipment.

(13) The present invention is characterized in that two enclosure reference surfaces 13 are provided between the first and second imaging sections and brought into contact with the equipment jig during manufacture. More specifically, the enclosure reference surface 13 is disposed between the first imaging section on one hand and the middle of the first and second imaging sections (or the vehicle-mounting surface 15) on the other as well as disposed between the second imaging section and the middle (or the vehicle-mounting surface 15). In other words, two enclosure reference surfaces 13 are provided on the enclosure 11 or the imaging sections 12 in addition to the plurality of reference holes 14 for vehicle-mounting, as shown in FIG. 1. The interval between the two enclosure reference surfaces 13 is maximized, or more specifically, the two enclosure reference surfaces 13 are positioned relatively close to the imaging sections (a first enclosure reference surface is positioned near the middle of the first imaging section and the vehicle-mounting surface but closer to the first imaging section, and a second enclosure reference surface is positioned near the middle of the second imaging section and the vehicle-mounting surface but closer to the second imaging section), so that the mounting error will be reduced to ⅓, the mounting error conventionally occurring at a rate of ½ when the stereo camera is mounted on the equipment. It is preferred that the interval between the two enclosure reference surfaces 13 be maximized by disposing them at the maximum possible distance from each other in the longitudinal direction of the enclosure 11. It is preferable that the two enclosure reference surfaces 13 be positioned near the lenses of the imaging sections 12, for example.

(14) With reference to FIG. 1, the enclosure reference surfaces 13 are positioned at the front side—that is, toward the imaging direction of the imaging sections 12 of the enclosure 11.

(15) In order to minimize the mounting error, it is preferred that the two enclosure reference surfaces 13 be positioned outward of the lenses of the imaging sections 12. However, the imaging sections 12 have to be mechanically adjusted, for instance, by adjusting the focus of each lens. Therefore, it is most appropriate that the two enclosure reference surfaces 13 be positioned as outward as possible within the limits of the enclosure 11.

(16) When the contact with the equipment jig is taken into consideration, it is preferred that the enclosure reference surface 13 be rectangular in shape as shown in FIG. 1.

(17) It should be noted, however, that the enclosure reference surface 13 can be used not only as the contact with an equipment jig for adjustment but also as the contact with a jig for processing.

(18) Further, as the enclosure 11 is generally made of aluminum die cast, the enclosure reference surface 13 may also serve as an extrusion pin position for removing the enclosure from a die cast mold.

(19) In the above cases, the enclosure reference surface 13 may be circular in shape as well.

(20) The enclosure reference surface 13 that is to be processed and removed from a mold may be used as is, so that the enclosure reference surface 13 is as parallel a surface as possible. However, the degree of parallelism of the enclosure reference surface 13 can be increased by cutting or grinding.

(21) The stereo camera needs to be properly positioned when it is mounted. Therefore, as shown in FIG. 1, the enclosure reference surface 13 needs to be big enough to come into contact with the equipment jig at two or more points.

(22) In the above instance, only one enclosure reference surface 13 may suffice. However, as the enclosure reference surface 13 needs to be processed, it is preferred that the size of the enclosure reference surface 13 be minimized to reduce the cost.

(23) Consequently, it is preferred that two or more enclosure reference surfaces 13 be provided and minimized in size.

(24) When two enclosure reference surfaces 13 are to be provided and accurately mounted on the equipment, it is most appropriate that they be parallel and flush with each other. If the enclosure is shaped so that they cannot be flush with each other, they may be merely parallel to each other.

Second Embodiment

(25) A second embodiment of the present invention will now be described with reference to an exemplary structure in which a certain enclosure reference surface is provided in addition to the enclosure reference surface 13 shown in FIG. 1. The second embodiment applies to a case where the surface brought into contact with the equipment jig during manufacture is positioned upward (on the surface to be mounted on the vehicle).

(26) Elements that perform the same functions and are designated by the same reference numerals as the elements shown in FIG. 1 will not be redundantly described.

(27) FIG. 2A shows an example in which an upper enclosure reference surface 21 is disposed on the top of the enclosure 11 (on the surface to be mounted on the vehicle), that is, toward the vehicle-mounting surface 15, in addition to the enclosure reference surface 13.

(28) FIG. 2B shows an example in which a front enclosure reference surface 22, which is an integrated combination of the enclosure reference surface 13 and the upper enclosure reference surface 21, is provided. In this case, the surface brought into contact with the equipment jig during manufacture is disposed on the top of the front enclosure reference surface 22 (on the surface to be mounted on the vehicle), namely on the top of a front portion of the enclosure 11 in a direction in which the imaging sections 12 form an image.

(29) FIG. 3 shows an example in which a lateral enclosure reference surface 31 is provided in addition to the enclosure reference surface 13. The lateral enclosure reference surface 31 is disposed on a lateral side of the reference hole 14, which is provided on the middle of the enclosure 11, and on a lateral side of the vehicle-mounting surface 15. More specifically, the lateral enclosure reference surface 31, which is provided on the middle, is disposed on a lateral side of one of two vehicle-mounting surfaces 15 that are disposed toward the imaging direction of the imaging sections 12, and is disposed on a lateral side of the other vehicle-mounting surface 15 that is disposed toward a direction opposite to the imaging direction.

(30) As is the case with the enclosure reference surface 13, the upper enclosure reference surface 21 may also use the vehicle-mounting surface 15 that comes into contact with the vehicle at times of vehicle-mounting. However, the surface brought into contact with the vehicle is centered on the middle of the enclosure 11, as is the case with the enclosure reference surface 13. Therefore, in order to dispose the vehicle-mounting surface 15 at an adequate distance wherever possible, it is preferred that the upper enclosure reference surface 21 be provided in addition to the vehicle-mounting surface 15 which comes into contact with the vehicle, as shown in FIG. 2A.

(31) In the above instance, it is most appropriate that the two upper enclosure reference surfaces 21 be parallel and flush with each other. Even if they cannot easily be flush with each other, the same advantage can be obtained as long as they are parallel to each other.

(32) As shown in FIG. 2B, when the upper enclosure reference surface 21 and the enclosure reference surface 13 are to be provided, they may be integrated and provided as the front enclosure reference surface 22. This makes it possible to reduce the installation space for the enclosure reference surface and decrease the size of a stereo camera enclosure when it is mounted on the vehicle.

(33) As shown in FIG. 3, the lateral enclosure reference surface 31 may be disposed in the front and in the rear. In the present embodiment, one of the two lateral enclosure reference surfaces 31 is disposed on the lateral side of one of the two vehicle-mounting surfaces 15 that are positioned at the front, and the other lateral enclosure reference surface 31 is disposed on the lateral side of one of two reference holes 14 that are positioned at the back. Alternatively, however, either one of the two lateral enclosure reference surfaces 31 may be omitted. An alternative for example is to dispose only one lateral enclosure reference surface 31 on the lateral side of one of the two reference holes 14 that are positioned at the back.

Third Embodiment

(34) A third embodiment of the present invention will now be described with reference to an exemplary structure in which an enclosure reference hole 41 is provided instead of the enclosure reference surface 13.

(35) Elements that perform the same functions and are designated by the same reference numerals as the elements shown in FIG. 1 will not be redundantly described.

(36) FIG. 4 shows an example in which the enclosure reference hole 41, instead of the enclosure reference surface 13 and the lateral enclosure reference surface, is disposed on the side of the vehicle-mounting surface 15 of the imaging sections 12, the enclosure reference hole 41 serving as an enclosure reference surface.

(37) Being positioned with relation to the equipment jig, two enclosure reference holes 41 should preferably be provided as shown in FIG. 4. Further, the enclosure reference holes 41 may be both shaped as either a perfect circle or an oval. However, as a pin to be inserted is used as the equipment jig, it is preferred, from the viewpoint of engagement, that one enclosure reference hole 41 be shaped as a perfect circle while the other be shaped as an oval.

(38) The enclosure reference hole 41 may be disposed on the enclosure 11 instead of the imaging sections 12. In this case, too, it is preferred that the two enclosure reference holes 41 be positioned at the maximum possible distance from each other.

(39) Moreover, the enclosure reference hole 41 may be formed integrally with the upper enclosure reference surface 21. This makes it possible to achieve positioning in the front-rear direction, up-down direction, and left-right direction.

(40) The present invention is not limited to the foregoing embodiments but may be variously modified. The foregoing embodiments have been described in detail to facilitate the understanding of the present invention. The present invention is not necessarily limited to a configuration having all the above-described elements.

(41) Some of the elements included in a certain embodiment may be replaced by the elements of another embodiment. Further, the elements included in a certain embodiment may be added to the elements included in another embodiment.

(42) Furthermore, some elements of each embodiment may be subjected to the addition of other elements, deleted, or replaced by other elements.

DESCRIPTION OF REFERENCE NUMERALS

(43) 11 . . . Enclosure 12 . . . Imaging section 13 . . . Enclosure reference surface 14 . . . Reference hole 15 . . . Vehicle-mounting surface 21 . . . Upper enclosure reference surface 22 . . . Front enclosure reference surface 31 . . . Lateral enclosure reference surface 41 . . . Enclosure reference hole