Method and system for supplying power to an unmanned aerial vehicle
11225331 · 2022-01-18
Assignee
Inventors
Cpc classification
Y02T10/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J7/32
ELECTRICITY
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J7/34
ELECTRICITY
H02J7/32
ELECTRICITY
Abstract
A method for supplying power to an unmanned aerial vehicle (UAV) includes converting heat generated by at least one energy component of the UAV into electrical power and supplying the electrical power to the UAV based on a flying status of the UAV and/or a discharge status of a power battery of the UAV. The power battery is a main power source of the UAV.
Claims
1. A power supply method for an unmanned aerial vehicle (UAV), comprising: converting heat generated by a power battery of the UAV into electrical power, the power battery including at least one of a lead-acid cell, a lithium air cell, a lithium-ion cell, a nickel-cadmium cell, or a nickel-metal hydrogen cell; storing the electrical power converted from the heat in a supercapacitor; and controlling the supercapacitor to supply the electrical power converted from the heat to a power-consuming component of the UAV to supplement a power output from the power battery in response to the UAV being accelerating, ascending, and/or moving against a head wind during a flight in air; wherein the power battery is a main power source of the UAV.
2. The method of claim 1, further comprising: determining that the UAV accelerates, ascends, and/or moves against the head wind during the flight in air.
3. The method of claim 1, further comprising: determining a discharge status of the power battery of the UAV; and controlling the supercapacitor to supply the electrical power to the UAV to supplement the power battery in response to the discharge status of the power battery indicating at least one of: the power battery is below a predetermined battery power threshold; the power battery is disconnected; or the power battery is in a preselected failure mode.
4. The method of claim 1, wherein converting the heat comprises generating the electrical power via a semiconductor thermoelectric device positioned on the UAV.
5. The method of claim 4, wherein generating the electrical power comprises: creating a temperature difference between two surface regions of the semiconductor thermoelectric device positioned on the UAV; and generating the electrical power with the temperature difference.
6. The method of claim 5, wherein creating the temperature difference comprises heating a first one of the two surface regions of the semiconductor thermoelectric device.
7. The method of claim 6, wherein heating the first one of the two surface regions comprises collecting heat produced by the power battery of the UAV via a heat collector and providing the collected heat to the first one of the two surface regions.
8. The method of claim 5, wherein creating the temperature difference comprises cooling a second one of the two surface regions of the semiconductor thermoelectric device.
9. The method of claim 8, wherein cooling the second one of the two surface regions comprises cooling the second one of the two surface regions via a heat dissipator by absorbing heat from at least a part of the second one of the two surface regions via the heat dissipator.
10. The method of claim 9, wherein cooling the second one of the two surface regions comprises cooling the heat dissipator with air adjacent to the UAV.
11. The method of claim 10, wherein cooling the heat dissipator comprises reducing a temperature of the air via airflow created by one or more propellers of the UAV.
12. The method of claim 1, wherein controlling the supercapacitor to supply the electrical power comprises controlling the supercapacitor to supply the electrical power from the supercapacitor to a propulsion unit of the UAV.
13. The method of claim 1, further comprising: controlling charging of the supercapacitor.
14. The method of claim 13, wherein: controlling the supercapacitor to supply the electrical power comprises controlling the supercapacitor to supply the electrical power from the supercapacitor via a micro-controller unit (MCU); and/or controlling the charging the supercapacitor comprises controlling the charging the supercapacitor via the MCU.
15. The method of claim 14, further comprising: sampling a voltage and/or a current of the supercapacitor.
16. The method of claim 15, wherein: controlling the supercapacitor to supply the electrical power comprises controlling the supercapacitor to supply the electrical power from the supercapacitor based on a result of sampling the voltage and/or the current; and/or controlling charging the supercapacitor comprises controlling charging the supercapacitor based on the result of sampling the voltage and/or the current.
17. The method of claim 16, wherein controlling charging the supercapacitor and controlling the supercapacitor to supply the electrical power from the supercapacitor comprise activating charging at a first time and activating supplying at a second time that is different from the first time, respectively.
18. A power supply system for an unmanned aerial vehicle (UAV), comprising: one or more processors, individually or collectively, configured to: convert heat generated by a power battery of the UAV into electrical power, the power battery including at least one of a lead-acid cell, a lithium air cell, a lithium-ion cell, a nickel-cadmium cell, or a nickel-metal hydrogen cell; store the electrical power converted from the heat in a supercapacitor; and control the supercapacitor to supply the electrical power converted from the heat to a power-consuming component of the UAV to supplement a power output from the power battery in response to the UAV being accelerating, ascending, and/or moving against a head wind during a flight in air; wherein the power battery is a main power source of the UAV.
19. An unmanned aerial vehicle (UAV), comprising: the power supply system of claim 18; and a propulsion unit coupled to the power supply system, wherein the power supply system is configured to supply power to the propulsion unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(22) It should be noted that the figures are not drawn to scale and that elements of similar structures or functions are generally represented by like reference numerals for illustrative purposes throughout the figures. It also should be noted that the figures are only intended to facilitate the description of the embodiments. The figures do not illustrate every aspect of the described embodiments and do not limit the scope of the present disclosure.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(23) Since currently-available methods and apparatuses are incapable of managing heat in a UAV while maintaining low power consumption and good user experience, a method and apparatus that achieves effective heat management in a UAV without increasing power consumption can prove desirable and provide a basis for a wide range of applications, such as a UAV to meet requirements including light-weight structure, low power consumption and/or flexible choices in structure. This result can be achieved, according to embodiments disclosed herein, by a UAV 100 as illustrated in
(24) Colloquially referred to as “drone,” the UAV 100 is an aircraft without a human pilot (or operator) onboard the vehicle whose flight is controlled autonomously or by a remote pilot (or sometimes both). The UAV 100 is finding increased usage in various applications involving various aerial operations, such as data-gathering or delivery. The present systems and methods are suitable for many types of UAVs 100 including, without limitation, quadcopters (also referred to a quadrotor helicopters or quad rotors), single rotor, dual rotor, trirotor, hexarotor, and octorotor rotorcraft UAVs 100, fixed wing UAVs 100, and hybrid rotorcraft-fixed wing UAVs 100.
(25)
(26) Turning to
(27)
(28) Additionally and/or alternatively, as shown in
(29) The propulsion unit 340 can be in communication with the flight controller 330. In one example, the flight controller 330 can send a motor control signal to the actuation mechanism 341. The motor control signal can control operation of the motor. In another example, the propulsion unit 340 can include a motor controller in communication with the flight controller 330. Based on instruction from the flight controller 330, the propulsion unit 340 can send the motor control signal to the motor for operating the motor. Additionally and/or alternatively, as shown in
(30) Each of the energy components 300 can generate the heat 201 during operation. The power supply system 200 can convert the heat 201 into the electrical power 202. The power supply system 200 can be electrically connected with a selected power-consuming component 320 to supply the electrical power 202 to the selected power-consuming component 320.
(31) As shown in
(32) Additionally and/or alternatively, the power battery 310 can send a main power status 312 to the power supply system 200. The main power status 312 can include any information related to status of the power battery 310. Exemplary main power status 312 can include a discharge status of the main power source 310. The discharge status can include parameters of power supplied from the power battery 310, such as an output current and/or an output voltage of the power battery 310.
(33) Although
(34)
(35) The power supply system 200 can include one or more additional hardware components and/or software components for performing the power supply functions and operations described herein. Exemplary additional hardware components include, but are not limited to, a memory 220, alternatively referred to herein as a non-transitory computer-readable storage medium. The memory 220 can include any computer-readable storage medium for storing machine-executable code. Exemplary memory 220 can include a random access memory (RAM), static RAM, dynamic RAM, read-only memory (ROM), programmable ROM, erasable programmable ROM, electrically erasable programmable ROM, flash memory, secure digital (SD) card, magnetic disk, optical disk, etc. Instructions for execution by the processor 210 can be stored on the memory 220 as a computer program product. The processor 210 and the memory 220 can be provided in an integrated and/or discrete manner. Although one memory 220 is shown in
(36) Additionally and/or alternatively, as shown in
(37) As shown in
(38) The processor 210, the memory 220 and/or the input/output interface 240 can be configured to communicate, for example, using hardware connectors and buses and/or in a wireless manner. In certain embodiments, the power supply system 200 can be at least partially integrated with the power battery 310 (shown in
(39) Turning to
(40) By communicating with the power battery 310 (shown in
(41) In one embodiment, the UAV 100 may need enhanced power output. For example, the flying status 332 can indicate that the UAV 100 is accelerating, ascending, and/or moving against a head wind; so, more propulsion is needed. Thus, power output from the power battery needs to be enhanced within a short time. The power supply system 200 can supply the electrical power 202 to supplement the power output from the power battery. Thus, the power supply system 200 can help to ensure that the UAV 100 is sufficiently powered. Additionally and/or alternatively, the power battery 310 can avoid outputting power at or beyond highest capacity; so, safety of the power battery 310 can be ensured.
(42) Additionally and/or alternatively, the power battery 310 can be low, e.g., below a predetermined battery power threshold. Stated somewhat differently, the power battery 310 can be defective or operate in adverse condition such as low temperature; so, power output from the power battery 310 can be less than requirement of the UAV 100. For example, the discharge status 312 can indicate output voltage and/or current of the power battery 310 being less than a requirement indicated in the flying status 332. The power supply system 200 can supply the electrical power 202 to supplement the power output from the power battery. Thus, the power supply system 200 can advantageously ensure that the UAV 100 is sufficiently powered for safe operation.
(43) Additionally and/or alternatively, in some cases, the power battery 310 can become disconnected from other components of the UAV 100. For example, the power battery 310 can be disconnected for replacement. In another example, the power battery 310 can be disconnected due to a failure of electrical connection between the power battery 310 and another component of the UAV 100. The flying status 332 can indicate a failure of power output and/or communication failure with the power battery 310, e.g., the power battery is in a preselected failure mode. The power supply system 200 can thus supply the electrical power 202 to the UAV 100 for uninterrupted power supply. In one example, the power supply system 200 can supply the electrical power 202 to the flight controller 330 and/or the propulsion unit 340 (shown in
(44) Additionally and/or alternatively, the power battery 310 can have a power failure. Stated somewhat differently, the power battery 310 can be defective or damaged during operation. For example, the flying status 332 can indicate a failure of power output. The power supply system 200 can thus supply the electrical power 202 to the UAV 100 for uninterrupted power supply. In one embodiment, the flight controller 330 can switch from the power battery to the power supply system 200 for power supply. Thus, the power supply system 200 can advantageously ensure that the UAV 100 is continuously powered for safe operation.
(45) In one embodiment, the method 400 can advantageously implement heat management for the UAV 100 without a need for installing a fan. Thus, power consumption and noise increase due to the fan can be avoided. Additionally and/or alternatively, the thermoelectric device 240 can have a volume that is smaller than volume of the fan. The thermoelectric device 240 does not generate significant noise. User experience can thus be improved. Structure of the UAV 100 does not need to consider ventilation required by the fan. Construction of the UAV 100 can have less restriction and more flexibility. Further, the heat 201 can be used for generating the electrical power 202 to power components of the UAV 100 and/or extend operation duration of the UAV 100. Performance and life time of electronic devices and battery on the UAV 100 can be improved and the UAV 100 can be more energy efficient.
(46) Turning to
(47) The thermocouple 246 can include two different thermoelectric materials that can include, as illustratively shown in
(48) A temperature difference T1−T2 between the first temperature T1 and the second temperature T2 can result in a shift of electron energy levels in the semiconductors 243, 244. Accordingly, electrons 243C in the n-type semiconductor 243 and holes 244C in the p-type semiconductor 244 can diffuse and/or drift toward the second conductor 245B. A current 203 can thus be generated via a Seebeck effect. In certain embodiments, the current 203 can increase monotonically with an increase of the temperature difference T1−T2. For example, the current 203 can have a proportional relationship with the temperature difference T1−T2.
(49) One or more switch devices (not shown) can be located along the circuit 248. The switch devices can be turned on and/or off controllably, for example, via control by the processor 210 shown in
(50) Turning to
(51) Although
(52) Turning to
(53) As shown in
(54) Turning to
(55) The heat collector 250 can have high thermal conductivity. An exemplary heat collector 250 can be made of thermally conductive materials including, but not limited to, copper, aluminum, silver, graphite and/or the like. Additionally and/or alternatively, the heat collector 250 can have a large surface area for enhanced heat absorption. A structure of an exemplary heat collector 250 can have a shape of heat pipe, fin, sheet, and/or belt. Additionally and/or alternatively, in areas where surface contact forms between the heat collector 250 and the first surface region 241, thermally conductive filler such as thermal silica gel can be applied to enhance the surface contact.
(56) In certain embodiments, the heat collector 250 can collect the heat 201 in a manner that can be more effective than the thermoelectric device 240. Advantageously, the temperature difference T1−T2 can be increased to result in increased power generation.
(57) Turning to
(58) The heat dissipator 260 can have high thermal conductivity. An exemplary heat dissipator 260 can be made of thermally conductive materials including, but not limited to, copper, aluminum, silver, graphite and/or the like. Additionally and/or alternatively, the heat dissipator 260 can have a large surface area for enhanced heat absorption. A structure of an exemplary heat dissipator 260 can have a shape of heat pipe, fin, sheet, and/or belt. Additionally and/or alternatively, in areas where surface contact forms between the heat dissipator 260 and the second surface region 242, thermally conductive filler such as thermal silica gel can be applied to enhance the surface contact.
(59) In certain embodiments, the heat dissipator 260 can achieve heat dissipation in a manner that can be more effective than the thermoelectric device 240. Advantageously, the temperature difference T1−T2 can be increased to result in increased power generation.
(60) Turning to
(61) Although
(62) Additionally and/or alternatively,
(63) Turning to
(64) When the heat dissipator 260 is at least partially exposed to the air flow 120, heat dissipation from the heat dissipator 260 can be increased. Advantageously, the heat dissipator 260 and/or the second surface region 242 of the power supply system 200 can be cooled more effectively to advantageously increase the temperature difference across the thermoelectric device 240.
(65) Turning to
(66) Although
(67) Turning to
(68) As shown in
(69) Optionally, the MCU 280 can include one or more sensors for measuring electrical parameters of the supercapacitor 270. Exemplary electrical parameters can include a voltage and/or a current of the supercapacitor 270. Based on the electrical parameters, the MCU 280 can manage charging the supercapacitor 270 and/or supplying the electrical power 202.
(70) In one example, for the thermoelectric device 240 to generate the electrical power 202 to charge the supercapacitor 270, the MCU 280 can turn on the charge switch 282. The MCU 280 can optionally turn off the supplying switch 284 so the supercapacitor 270 is not able to supply the electrical power 202 to the power-consuming components 320. The MCU 280 can collect the voltage and/or the current of the supercapacitor 270 in real time. When the voltage and/or the current of the supercapacitor 270 meets power supply requirement of the power-consuming component 320, the MCU 280 can turn on the supplying switch 284 so the supercapacitor 270 can supply the electrical power 202 to the power-consuming components 320. The MCU 280 can optionally turn off the charge switch 282 to stop charging of the supercapacitor 270. Stated somewhat differently, the MCU 280 can activate charging of the supercapacitor 270 at a first time and power supplying from the supercapacitor 270 at a second time that is different from the first time. Optionally, the MCU 280 can activate charging of the supercapacitor 270 and power supplying from the supercapacitor 270 simultaneously.
(71) Although
(72) Turning to
(73) In certain embodiments, the battery protection system 600 can protect the battery 700 by providing heat management for the battery 700. Stated somewhat differently, the battery protection system 600 can maintain a temperature of the battery 700 within a predetermined range, i.e., below a predetermined maximum temperature and/or above a predetermined minimum temperature.
(74) Alternatively and/or additionally, as shown in
(75) Although
(76) Turning to
(77) By using the method 800, the battery protection system 600 can maintain the temperature of the battery 700 within a predetermined range of operation temperature. Thus, overheating and/or overcooling of the battery 700 can be prevented. Performance and/or life time of the battery 700 can be improved.
(78) Turning to
(79) Thus, the first surface region 641 and the second surface region 642 can respectively become a hot region and a cold region. That is, the temperature T1 of the first surface region 641 can be greater than the temperature T2 of the second surface region 642. The first surface region 641 can transfer heat 604A to the battery 700 to heat the battery 700. Thus, the electric current 692 can generate the heat 604A via a first Peltier effect.
(80) The battery protection system 600 can heat the battery 700 upon determining whether the temperature of the battery 700 is less than a predetermined low temperature threshold TL. Advantageously, overcooling of the battery 700 can be prevented.
(81) Optionally, the processor 610 can control magnitude of the electric current 692 provided by the power source 690 to adjust the first Peltier effect. Stated somewhat differently, the processor 610 can control the magnitude of the electric current 692 to adjust temperature difference across the thermoelectric device and/or to adjust the amount of the heat 604A for heating the battery 700. For example, the magnitude of the electric current 692 can be at least partially based on a temperature difference between the battery 700 and the predetermined low temperature threshold TL. For example, the processor 610 can control the magnitude of the electric current 692 to be greater when the temperature difference is greater.
(82) Although
(83) Turning to
(84) Thus, the first surface region 641 and the second surface region 642 can respectively become a cold region and a hot region. That is, the temperature T1 of the first surface region 641 can be less than the temperature T2 of the second surface region 642. The first surface region 641 can draw heat 604B from the battery 700 to cool, and/or force cool, the battery 700. Thus, the electric current 692 can draw the heat 604B via a second Peltier effect.
(85) The battery protection system 600 can force cool the battery 700 upon determining whether the temperature of the battery 700 is greater than a first predetermined high temperature threshold T.sub.H1. Advantageously, overheating of the battery 700 can be prevented.
(86) Optionally, the processor 610 can control magnitude of the electric current 692 via the power source 690 to adjust the second Peltier effect. Stated somewhat differently, the processor 610 can control the magnitude of the electric current 692 to adjust temperature difference across the thermoelectric device 640 and/or to adjust the amount of the heat 604B for force cooling the battery 700. For example, the magnitude of the electric current 692 can be at least partially based on a temperature difference between the battery 700 and first predetermined high temperature threshold T.sub.H1. For example, the processor 610 can control the magnitude of the electric current 692 to be greater when the temperature difference is greater.
(87) Turning to
(88) As shown in
(89) The battery protection system 600 can control the temperature difference T1−T2 between the first surface region 641 and the second surface region 642 of the thermoelectric device 640 to control the Seebeck effect of the thermoelectric device 640. For example, the processor 610 can control switch devices (not shown) for connecting one or more selected power-consuming components 720 (shown in
(90) Additionally and/or alternatively, efficiency of cooling the battery 700 can be adjusted by adjusting distance between the battery 700 and the first surface region 641. For example, by decreasing the distance between the battery 700 and the first surface region 641, the temperature difference T1−T2 can be increased. The electric potential difference generated across the thermoelectric device 640 can be increased, and the current 603 can be increased even if the load 647 remains constant. Efficiency of cooling the battery 700 can be increased.
(91) Although
(92) In one embodiment, the battery protection system 600 can force cool the battery 700 using the Seebeck effect upon determining whether the temperature of the battery 700 is greater than the first predetermined high temperature threshold T.sub.H1. Advantageously, overheating of the battery 700 can be prevented.
(93) In another embodiment, the battery protection system 600 can force cool the battery 700 using the Seebeck effect upon determining whether the temperature of the battery 700 is greater than a second predetermined high temperature threshold T.sub.H2 and lower than the first high temperature threshold T.sub.H1. The second high temperature threshold T.sub.H2 can be lower than the first high temperature threshold T.sub.H1. For example, when the temperature of the battery 700 is greater than the first high temperature threshold T.sub.H1, the battery protection system 600 can force cool the battery 700 using the second Peltier effect. Because the second Peltier effect can have a higher cooling efficiency than the Seebeck effect, the battery 700 can advantageously be cooled at a higher efficiency when cooling is of greater urgency.
(94) Optionally, the battery protection system 600 can include the heat collector 250 (shown in
(95) Additionally and/or alternatively, the battery 700 can be the power battery 310 (shown in
(96) Turning to
(97) Additionally and/or alternatively, the supercapacitor 670 can supply the electrical power 602 to any suitable load (not shown). The load can include any power-consuming device and/or, as shown in
(98) Turning to
(99) Additionally and/or alternatively, the intelligent battery module 900 can include the battery protection system 600 for protecting the battery 700. The housing 910 can accommodate the battery protection system 600. The battery protection system 600 can be configured to control a temperature inside the housing 910 in order to meet temperature requirements of the energy storage components 720. For example, when the temperature of the energy storage component 720 changes during operation, the temperature inside the housing 910 can change. The battery protection system 600 can cool and/or heat the energy storage component 720 so the temperature of the energy storage component 720 can be within a limit specified by the temperature requirement. The temperature inside the housing 910 can be adjusted accordingly. The energy storage component 720 can advantageously be prevented from overheating and/or overcooling. Safety of operating the intelligent battery module 900 can thus be improved.
(100) Turning to
(101) Additionally and/or alternatively, the UAV 100 can include the battery protection system 600 for protecting the battery 700. The fuselage 110 can accommodate the battery protection system 600. The battery protection system 600 can be configured to control a temperature inside the fuselage 110 in order to meet temperature requirements of the battery 700. For example, when the temperature of the battery 700 changes during operation, the temperature inside the fuselage 110 can change. The battery protection system 600 can cool and/or heat the battery 700; so, the temperature of the battery 700 can be within a limit specified by the temperature requirement. The temperature inside the fuselage 110 can be adjusted accordingly. The battery 700 can advantageously be prevented from overheating and/or overcooling. Safety of operating the UAV 100 can thus be improved.
(102) The disclosed embodiments are susceptible to various modifications and alternative forms, and specific examples thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the disclosed embodiments are not to be limited to the particular forms or methods disclosed, but to the contrary, the disclosed embodiments are to cover all modifications, equivalents, and alternatives.