Apparatus for a low pressure non-contact cleaning of a paint applicator

Abstract

A non-contact cleaner for a paint spray equivalent having a housing with an open top with a venturi opening. A ring is contained the housing in a space downwardly from the entry opening thus forming a chamber between the ring and the venturi opening adapted to receive the paint spray tip to be cleaned. A plurality of circumferently spaced air nozzles created downward airflow through the housing while a solvent nozzle contained in the housing sprays solvent onto the paint tip to be cleaned.

Claims

1. A paint spray cleaner comprising: a cleaning assembly; the cleaning assembly comprising a support having an open top adapted to receive a paint spray tip, a ring contained within said support and spaced to form a chamber between the open top and the ring; and a plurality of first nozzles positioned within the chamber; wherein the plurality of first nozzles are configured to spray air and discharge a cleaning agent to clean the paint spray tip within the chamber; a media separator connected to the cleaning assembly to receive residual cleaning agent from the cleaning assembly, the media separator comprising: a base; a funnel positioned in the base creating a baffle between the funnel and the base, wherein the funnel is configured to receive the residual cleaning agent; a plurality of air nozzles positioned in an interior of the funnel, wherein the air nozzles are configured to expel air to direct the residual cleaning agent downwards through the funnel; a collection area positioned in the base, wherein the collection area is configured to collect the residual cleaning agent from the funnel and allow air to be removed from the residual cleaning agent; and a vent integrated with the base, wherein the vent is configured to allow the air to escape from the media separator; wherein the air is directed by the baffle from the collection area to the vent.

2. The paint spray cleaner of claim 1, wherein the plurality of air nozzles are configured to direct airflow downwardly away from the paint spray tip.

3. The paint spray cleaner of claim 1, wherein the base comprises a first open top.

4. The paint spray cleaner of claim 3, wherein the funnel overlies the first open top of the base.

5. The paint spray cleaner of claim 1, wherein the funnel comprises a second open top.

6. The paint spray cleaner of claim 5, wherein the support of the cleaning assembly overlies the second open top of the funnel.

7. The paint spray cleaner of claim 1, wherein the vent is located near a top of the base.

Description

BRIEF DESCRIPTION OF THE DRAWING

(1) A better understanding of the present invention will be had upon reference to the following detailed description when read in conjunction with the accompanying drawing, wherein like reference characters refer to like parts throughout the several views, and in which:

(2) FIG. 1 is an elevational exploded view illustrating a preferred embodiment of the present invention;

(3) FIG. 2 is an elevational view of the preferred embodiment of the invention;

(4) FIG. 3 is a partial sectional side view taken along line A-A in FIG. 5;

(5) FIG. 4 is a sectional view taken along line B-B in FIG. 5;

(6) FIG. 5 is a top view of the present invention;

(7) FIG. 6 is an exploded view illustrating an upper portion of the cleaning device of the present invention;

(8) FIG. 7 is an elevational perspective view with parts removed illustrating the upper portion of the cleaning device of the present invention;

(9) FIG. 8 is an elevational view of the upper portion of the present invention;

(10) FIG. 9 is an exploded view illustrating the preferred embodiment of the present invention; and

(11) FIG. 10 is an elevational perspective view of the present invention.

DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE PRESENT INVENTION

(12) With reference first to FIGS. 1 and 2, a preferred embodiment of the cleaning apparatus 20 of the present invention is shown. The device 20 includes a base 22 which is generally rectangular in shape. A funnel assembly 24 is positioned in and overlies an open top 26 of the base 22. An air and solvent ring assembly 28 overlies the open top of the funnel 24.

(13) With reference now to FIGS. 3-5 and 7, the air and solvent ring assembly 28 includes a conical support 30 having a circular venturi opening 32 at its top. A second venturi ring 34 having a central opening 36 is contained within the cone 30 at a position beneath the opening 32 thus forming a chamber 38 between the opening 32 and the venturi ring 36. Furthermore, both the opening 32 and opening 36 in the venturi ring 34 are dimensioned to receive the paint spray tip of an automatic paint spray robot therein.

(14) As best shown in FIGS. 3, 4, and 7, a plurality of air spray assemblies 40 each have an air spray nozzle 42 positioned within the chamber 38. The spray nozzles 42 are fluidly connected by pipes 44 to an air pressure distributor 48 extending around the bottom of the venturi ring 28. The air pressure distributor 48 is fluidly connected to an air pressure source and is also fluidly connected to a plurality of circumferentially spaced and downwardly extending air nozzles 50 which are contained within the interior of the funnel 24 and face downwardly through the funnel 24.

(15) Still referring to FIGS. 3 and 4, the pressurized air supply 48 is also fluidly connected to a plurality of circumferentially spaced solvent spray nozzles 54 contained within the cone assembly 28. As perhaps best shown in FIG. 3, these nozzles 54 are oriented to direct their fluid spray at a position just below opening 36 in the venturi ring 34.

(16) In order to increase the efficiently of drying, a heat exchanger 100 underlies and is in contact with the air pressure distribution 48. The heat exchanger 100 has a fluid inlet 102 and outlet 104 and heated water is preferably used as the fluid. Consequently, in opposition, the heat exchanger 100 heats the air flowing through the pipes 44 and 50 to facilitate drying.

(17) FIGS. 9 and 10 are also exploded views and unexploded views illustrating the construction of the device 22 of the present invention. An exemplary paint applicator 60 is shown in FIG. 9, which includes the shroud and paint spray tip 62 as well as a plurality of circumferentially spaced electrostatic rods 64. Once the nozzle 62 is lowered through the opening 36 in the venturi ring 34, these electrodes 64 are positioned outside, as shown in FIG. 10, of the cone 28 and thus insulated from the cleaning operation.

(18) In practice, following a spraying operation, a robot moves the paint applicator so that it is positioned within the opening 32 (FIG. 3) opening 36 in the venturi ring 34. At that time, pressurized air from the nozzles 40 not only dries the upper portion (as viewed in FIG. 3) of the paint applicator, but also prevents the water-based solvent from the fluid sprays 54 from entering into the chamber 38 above the venturi ring 34.

(19) Simultaneously, pressurized water-based solvent from the four sprayers 54 sprays the tip of the paint sprayer thus removing any paint from the paint spray tip. Simultaneously, the air flow through the tubes 50 draws the water together with any entrained paint downwardly through the funnel 24 (FIG. 1) and into a bottom collection area 100 (FIG. 1) in the housing 22.

(20) After the tip has been cleaned of paint, water-based solvent spray from the nozzle 54 is terminated and the end of the paint applicator is slowly lifted upwardly and out of the ring assembly 28. Furthermore, the speed of withdrawal of the now cleaned painting tip from the housing 28 will preferably be sufficiently slow so that the air flow from the nozzles 40 completely dries the paint applicator before it is finally removed from the ring assembly 28.

(21) A prime advantage of the present invention is that is can clean both the shroud and spray tip of the paint applicator. Furthermore, when changing paint colors, the old color paint can be completely purged from the applicator. Furthermore, the funnel and housing create a baffle 102 (FIG. 1) which directs the air to escape from a vent 104 (FIG. 1, FIG. 9) integrated with the housing 22 and the solvent is stripped out and drains down the baffle 102 (i.e., between an exterior of the funnel and the housing 22) for collection in the collection area 100. The baffle 102 created from the funnel and the housing, and the vent 104 make up the “integrated media separator”.

(22) In view of the foregoing, it can be seen that the present invention provides an effective apparatus for cleaning the spray tip in an automated paint spraying operation. Having described my invention, however, many modifications thereto will become apparent to those skilled in the art to which it pertains without deviation from the spirit of the invention as defined by the scope of the appended claims.