Power switch over-power protection
11228306 · 2022-01-18
Assignee
Inventors
Cpc classification
G01R19/255
PHYSICS
H03K5/26
ELECTRICITY
International classification
Abstract
An over-power protection circuit for a MOSFET includes an over-current protection circuit and a current limit setting circuit, and an over-power protection circuit configured to continuously monitor a voltage across the MOSFET being protected to prevent over-power conditions, and to dynamically determine a maximum current limit based on the monitored voltage and a pre-set maximum power limit.
Claims
1. A protection circuit, comprising: an over-current protection circuit for coupling to a protected device, the protected device having a pre-set maximum current limit and a pre-set maximum power limit; and a current limit setting circuit coupled to the over-current protection circuit and the protected device, the current limit setting circuit comprising an inverse voltage-to-current converter circuit for providing a current that is inversely related to a measured voltage across the protective device for determining a current indicator signal based on the pre-set maximum power limit divided by the measured voltage across the protected device, the current limit setting circuit configured to provide a target current limit signal to the over-current protection circuit for limiting current through the protected device, the target current limit signal being the lower one of: the pre-set maximum current limit, and the current indicator.
2. The circuit of claim 1, wherein values for circuit components in the over-current protection circuit are selected so that the current indicator signal represents a maximum current allowed based on the pre-set maximum power limit divided by the measured voltage across the protective device.
3. The circuit of claim 1, wherein the protected device includes a MOSFET circuit.
4. The circuit of claim 1, wherein the over-current protection circuit comprises: a current control circuit configured to generate a current control signal in response to comparing a sensed current signal in the protected device with the target current limit signal; and a device driver circuit configured to receive the current control signal and to control current flow in the protected device.
5. The circuit of claim 4, wherein the sensed current signal and the target current limit signal are current signals.
6. The circuit of claim 4, wherein the current control circuit comprises: a current sense circuit configured to sense a current in the protected device to determine the sensed current signal; and a comparator circuit configured to compare the sensed current signal in the protected device with the target current limit signal, and to generate a current control signal.
7. The circuit of claim 6, wherein the comparator circuit comprises a current comparator circuit configured to receive two current signals and generate the current control signal that can have a first voltage value and a second voltage value.
8. The circuit of claim 4, wherein the device driver circuit comprises: a charge pump circuit for providing either one of a high device drive signal or a low device drive signal in response to the current control signal to control the current in the protected device.
9. The circuit of claim 1, wherein the current limit setting circuit further comprises: a current limit selector circuit configured to select a lower one of the pre-set maximum current limit and the current indicator signal.
10. The circuit of claim 9, wherein the inverse voltage-to-current converter circuit comprises: a first terminal and a second terminal for receiving a first input voltage signal and a second input voltage signal from the protected device; a voltage-to-time converter circuit for providing a time indicator pulse signal with a pulse width inversely related to a difference between the first and second input voltage signals; a time-to-voltage converter circuit for providing a voltage indicator signal having a magnitude based on the pulse width of the time indicator pulse signal; a voltage-to-current converter circuit for providing the current indicator signal having a magnitude proportional to the voltage indicator signal, the current indicator signal being configured to have a magnitude inversely related to the difference between the first and the second input voltage signals; and the current indicator signal representing a maximum allowed current based on the pre-set maximum power limit for the voltage across the protective device.
11. The circuit of claim 10, wherein values for circuit components in the inverse voltage-to-current converter circuit are selected so that the current indicator signal represents the maximum current allowed based on the pre-set maximum power limit for a given voltage across the protected device.
12. The circuit of claim 11, wherein the selection is according to the formula:
13. The circuit of claim 10, wherein the voltage-to-time converter circuit comprises: a first resistor coupled to the first input voltage signal for sampling a first current; a second resistor coupled to the second input voltage signal for sampling a second current; a first capacitor configured to be charged by a difference between the first current and the second current; and a latch configured to produce the time indicator pulse signal with a pulse width related to a charging time of the first capacitor.
14. The circuit of claim 10, wherein the time-to-voltage converter circuit comprises: a reference current source for generating a reference current signal; and a capacitor coupled to the reference current source through a switch controlled by the time indicator pulse signal; wherein the time-to-voltage converter circuit is configured to charge the capacitor by the reference current source during an on-time of the time indicator pulse signal, and to produce a voltage on the capacitor as the voltage indicator signal.
15. The circuit of claim 10, wherein the voltage-to-current converter circuit comprises a current regulator including an operational amplifier configured to produce an output current proportional to the voltage indicator signal.
16. An over-power protection circuit for a MOSFET, comprising: an over-current protection circuit and a current limit setting circuit; and the over-power protection circuit configured to: continuously monitor a voltage across the MOSFET being protected to prevent over-power conditions; and dynamically determine a maximum current limit based on a pre-set maximum power limit divided by the monitored voltage across the MOSFET and; wherein: the over-current protection circuit is configured to sense a current flowing through a protected device; compare the sensed current with a target current limit; and limit the current through the protected device to below the target current limit; and the current limit setting circuit is configured to provide the target current limit to the over-current protection circuit, wherein the target current limit is a lower one of a pre-set current limit from a device specification and a second current limit based on the pre-set maximum power limit divided by a voltage across the MOSFET.
17. The over-power protection circuit of claim 16, wherein the current limit setting circuit comprises: an inverse voltage-to-current converter circuit configured to provide a current that is inversely related to a measured voltage across the MOSFET and to provide the second current limit determined based on the pre-set maximum power limit and the voltage across the protected device; and a current limit selector circuit configured to select the lower one of the pre-set current limit and the second current limit.
18. A protection circuit, comprising: an over-current protection circuit for coupling to a protected device, the protected device having a pre-set maximum current limit and a pre-set maximum power limit; and a current limit setting circuit coupled to the over-current protection circuit and the protected device, the current limit setting circuit configured to provide a target current limit signal to the over-current protection circuit for limiting current through the protected device, the target current limit signal being the lower one of: the pre-set maximum current limit, and a current indicator signal determined based on the pre-set maximum power limit and a voltage across the protected device; wherein the current limit setting circuit comprises: an inverse voltage-to-current converter circuit configured to provide the current indicator signal based on the pre-set maximum power limit and the voltage across the protected device; and a current limit selector circuit configured to select a lower one of the pre-set maximum current limit and the current indicator signal; wherein the inverse voltage-to-current converter circuit comprises: a first terminal and a second terminal for receiving a first input voltage signal and a second input voltage signal from the protected device; a voltage-to-time converter circuit for providing a time indicator pulse signal with a pulse width inversely related to a difference between the first and second input voltage signals; a time-to-voltage converter circuit for providing a voltage indicator signal having a magnitude based on the pulse width of the time indicator pulse signal; a voltage-to-current converter circuit for providing the current indicator signal having a magnitude proportional to the voltage indicator signal, the current indicator signal being configured to have a magnitude inversely related to the difference between the first and the second input voltage signals; the current indicator signal representing a maximum allowed current based on the pre-set maximum power limit for the voltage across the protective device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE INVENTION
(9) Electronics devices, such as power MOSFETs, are usually designed to operate within its Safe Operation Area (SOA), which defines, among other things, how long a power MOSFETs can operate with a certain current flowing through it under a certain voltage. In embodiments of the invention, circuits and methods are provided using an over-current protection circuit to also provide over-power protection, i.e., to limit the power consumed in the power MOSFET to within the pre-set maximum power limit to protect the power MOSFET from performance degradation, short life time, and damages.
(10) In some embodiments, the voltage across a power switch is monitored, and a safe current limit is determined from a power limit. The power limit can be determined, for example, from the Safe Operation Area (SOA) of the device. Given a power limit, the higher the voltage across the device, the lower the allowable current.
(11)
(12) As shown in
(13) As shown in
(14) In embodiments of the invention, values for circuit components in the over-current and over-power protection circuit are selected so that the current indicator signal represents a maximum current allowed based on the pre-set maximum power limit for a measured voltage across the protective device. More details are described below.
(15)
(16) The current control circuit 210 generates a current control signal in response to comparing a sensed current signal in the protected device with the target current limit signal. In
(17) The current control circuit 210 includes a current sense circuit 214 to sense current through power MOSFET by monitor voltage cross the output power MOSFET near the I02 terminal. Since the Rdson of a power MOSFET is pre-defined and designed, the voltage across the output power MOSFET Vds is equal to I×Ron, the sensed current Isense can be converted from Vds by a voltage to current converter.
(18) A conventional current sense circuit can also be used. As an example, a small sampling MOSFET much smaller than the power MOSFET, for example, by a ratio of 1000:1, can be biased with the same drain, source, and gate voltages as the power MOSFET and provides a sensed current that represents the current through the power MOSFET.
(19) In
(20) The device driver circuit 220 can includes a charge-pump driver having two separate charge-pumps. The charge pump driver can include multiple capacitors and switches. The charge pump for input power MOSFET (connected to terminal IO1) is for current limit control, so the Vgs can be reduced and regulated when an over-current event occurs. The charge pump for output power MOSFET (connected to terminal IO2) is directly connected to a power supply VDD, so that this MOSFET is fully turned on.
(21) Charge pump gate driver illustrates the gate drive circuit for the power MOSFET close to the input terminal. When the sensed power MOSFET current Isense reaches the current limit, the gate driver circuit switches the gate drive voltage to a preset safe gate voltage.
(22) As shown in
(23)
(24) In some embodiments, values for circuit components in the inverse voltage-to-current converter circuit are selected so that the current indicator signal represents the maximum current allowed based on the pre-set maximum power limit for a given voltage across the protective device. As an example, the selection is according to the formula:
(25)
where: ΔV is the voltage across the protected device; Kc is a current sensing ratio; R1, C.sub.1, and VREF are a resistor, a capacitor, and a voltage reference, respectively, in the voltage-to-time converter circuit; C.sub.2 and IREF are a capacitor and a current reference, respectively, in the time-to-voltage converter circuit; and R2 is a resistor in the voltage-to-current converter circuit.
(26)
(27)
(28) The time-to-voltage converter circuit 500 also has a second switch 513 is controlled by a control signal Φ.sub.1, for controlling the transfer of charges from capacitor C.sub.1 to a second capacitor C.sub.3 for holding the voltage at node 520 to provide the voltage indicator signal V.sub.CAL. A third switch 515 is controlled by a second control signal Φ.sub.2. For controlling the discharge of capacitor C.sub.2 in every cycle. The time-to-voltage conversion circuit is configured to provide an output signal V.sub.CAL, whose magnitude is based on the length of input voltage pulse signal T.sub.CAL. The operation of the time-to-voltage conversion circuit in
(29)
(30)
In this circuit, C.sub.3<<C.sub.2. For example, the capacitance of C.sub.2 can be 10 times the capacitance of C.sub.3. In a specific example, C.sub.2 may have a capacitance of 10 pF, and C.sub.3 may have a capacitance of 1 pF. The output voltage V.sub.CAL can be held by a small capacitor C.sub.3 for processing in the next stage.
(31)
(32) In
(33)
I.sub.CAL is provided at the output by a current mirror circuit 720. Thus, the voltage-to-current converter circuit 700 produces an output current I.sub.CAL proportional to the voltage indicator signal V.sub.CAL.
(34)
If I.sub.CAL<I.sub.SET, set I.sub.LMT=I.sub.CAL;
If I.sub.CAL≥I.sub.SET, set I.sub.LMT=I.sub.SET;
In other words, the lower of the two input signals I.sub.CAL and I.sub.SET is used as the current limit provided to the over-current protection circuit.
(35) Referring to
(36) Given a power limit, the values of the components in the over-power protection circuit can be determined to provide a target current limit signal to the over-current protection circuit 110 to control the gate of power MOSFET in order to limit the power to not exceed the power limit. From the equations described above.
(37)
where ΔV is the voltage across the protected device.
(38) We can have
(39)
Let the sensing current ratio be defined as K.sub.C,
(40)
in which I is the current flowing through the power MOSFET.
(41) When the over-current protection (OCP) condition occurs with the current limit set by I.sub.CAL, we have the following relationship:
(42)
where ΔV is the voltage across the protected device.
(43) With a given P.sub.LMT, the appropriate values of the parameters can be selected. With these parameters, I.sub.CAL can be generated reversely proportional to ΔV. For example, depending on the embodiments, Kc can be between 10.sup.4 to 10.sup.6, R1 and R2 can be 20 KΩ to 800 KΩ, C.sub.1 and C.sub.2 can be 1 pF to 10 pf, V.sub.REF can be 1 V to 5V, and I.sub.REF can be 1 μA to 5 μA, etc.
(44) In these embodiments, I.sub.CAL can be made to be less dependent to variations in process conditions, supply voltage, and operating temperature. For example, R.sub.1, R.sub.2, C.sub.2 and C.sub.2 can be designed to match each other, V.sub.REF can be determined from a bandgap voltage circuit, and I.sub.REF can be derived from a bandgap voltage crossing a zero-Tc resistor.