Hybrid Coupling Mechanism and Motor Vehicle
20210354549 · 2021-11-18
Inventors
- Jiangling ZHAO (Guangzhou, Guangdong, CN)
- Weili WU (Guangzhou, Guangdong, CN)
- Jiyu LIN (Guangzhou, Guangdong, CN)
- YANG YANG (GUANGZHOU, GUANGDONG, CN)
- Xiaohua REN (Guangzhou, Guangdong, CN)
- Chuan WANG (Guangzhou, Guangdong, CN)
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/266
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H2003/442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
F16H3/727
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/381
PERFORMING OPERATIONS; TRANSPORTING
B60W20/30
PERFORMING OPERATIONS; TRANSPORTING
B60W20/13
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K6/445
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60W20/13
PERFORMING OPERATIONS; TRANSPORTING
B60W20/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Some embodiments of the present disclosure provide a hybrid coupling mechanism and a motor vehicle. The hybrid coupling mechanism includes a fuel driven mechanism, a single row planetary gear mechanism, a clutch, an intermediate connecting shaft structure, a compound planetary gear mechanism, a first electric driving mechanism, a second electric driving mechanism and a power output mechanism, wherein the fuel driven mechanism, the first electric driving mechanism and the second electric driving mechanism are connected for output by the single row planetary gear mechanism and the compound planetary gear mechanism and finally, power output is carried out by the power output mechanism.
Claims
1. A hybrid coupling mechanism, comprising a fuel driven mechanism, a single row planetary gear mechanism, a clutch, an intermediate connecting shaft structure, a compound planetary gear mechanism, a first electric driving mechanism, a second electric driving mechanism and a power output mechanism, wherein the fuel driven mechanism comprises an engine, and a first input shaft connected to the engine, the clutch corresponding to the first input shaft; the single row planetary gear mechanism comprises a first sun gear fixedly arranged, a first planetary carrier provided on the first input shaft, a first planetary gear provided on the first planetary carrier and meshing with the first sun gear, and a first gear ring meshing with the first planetary gear; the intermediate connecting shaft structure comprises an intermediate input shaft connected to the clutch, and a first brake corresponding to the intermediate input shaft; the first electric driving mechanism comprises a generator, and a second input shaft connected to the generator, and the second electric driving mechanism comprises a driving motor, and a third input shaft connected to the driving motor; and the intermediate input shaft is connected to the second input shaft, the first gear ring, the second input shaft and the third input shaft are connected to the compound planetary gear mechanism, and the compound planetary gear mechanism is connected to the power output mechanism.
2. The hybrid coupling mechanism as claimed in claim 1, wherein the compound planetary gear mechanism comprises a second planetary carrier meshing with the first gear ring, a second brake corresponding to the second, planetary carrier, a second sun gear connected to the second input shaft, a third sun gear connected to the third input shaft, a second planetary gear and a third planetary gear provided on the second planetary carrier, and a second gear ring meshing with the third planetary gear; and the second electric driving mechanism further comprises a third brake corresponding to the third input shaft, the second planetary gear meshes with the second sun gear, the third planetary gear meshes with the third sun gear, the second planetary gear meshes with the third planetary gear, and the second gear ring is connected to the power output mechanism.
3. The hybrid coupling mechanism as claimed in claim 2, wherein the hybrid coupling mechanism has a pure electric driving mode, and in the pure electric driving mode, the second brake locks the second planetary carrier; when the driving motor drives the compound planetary gear mechanism through the third input shaft, a single-motor electric driving mode is achieved; and when the driving motor drives the compound planetary gear mechanism through the third input shaft, and the generator drives the compound planetary gear mechanism through the second input shaft simultaneously, a dual-motor pure electric driving mode is achieved.
4. The hybrid coupling mechanism as claimed in claim 2, wherein the hybrid coupling mechanism has an engine direct driving mode, and in the engine direct driving mode, the third brake locks the third input shaft; and when the first input shaft meshes with the clutch, the first input shaft directly drives the compound planetary gear mechanism through the intermediate input shaft, and when the first input shaft is separated from the clutch, the first input shaft drives the first gear ring through the first planetary carrier and drives the second planetary carrier and the compound planetary gear mechanism through the first gear ring.
5. The hybrid coupling mechanism as claimed in claim 2, wherein the hybrid coupling mechanism has an engine direct driving mode, and in the engine direct driving mode: when the second brake locks the second planetary carrier, and when the first input shaft meshes with the clutch, the first input shaft directly drives the compound planetary gear mechanism through the intermediate input shaft; and when the first brake locks the intermediate input shaft and the second input shaft, and when the first input shaft is separated from the clutch, the first input shaft drives the first gear ring through the first planetary carrier and drives the second planetary carrier and the compound planetary gear mechanism through the first gear ring.
6. The hybrid coupling mechanism as claimed in claim 2, wherein the hybrid coupling mechanism has a hybrid driving mode, in the hybrid driving mode, the engine drives the compound planetary gear mechanism through the first input shaft or the single row planetary gear mechanism, and the driving motor drives the compound planetary gear mechanism through the third input shaft.
7. The hybrid coupling mechanism as claimed in claim 1, further comprising a power battery connected to the generator and the driving motor, wherein the hybrid coupling mechanism automatically achieves switching of various driving modes according to a State of Charge (SOC) value of the power battery and a required output speed value.
8. The hybrid coupling mechanism as claimed in claim 7, wherein a process of the hybrid coupling mechanism switches a driving mode is as follows: determining a magnitude relationship between the SOC value of the power battery and a first threshold, or simultaneously determining a magnitude relationship between the SOC value of the power battery and a first threshold and a magnitude relationship between the required output speed value and a second threshold; and switching a driving mode of the hybrid coupling mechanism according to a determination result.
9. The hybrid coupling mechanism as claimed in claim 1, wherein the power output mechanism comprises a power output gear mechanism connected to the compound planetary gear mechanism, and a differential mechanism connected to the power output gear mechanism; and the power output gear mechanism comprises a first transmission gear meshing with the compound planetary gear mechanism, a first transmission shaft connected to the first transmission gear, a second transmission gear connected to the first transmission shaft, and a third transmission gear meshing with the second transmission gear, the third transmission gear being connected to the differential mechanism.
10. A motor vehicle, comprising the hybrid coupling mechanism as claimed in claim 1.
11. The hybrid coupling mechanism as claimed in claim 2, further comprising a power battery connected to the generator and the driving motor, wherein the hybrid coupling mechanism automatically achieves switching of various driving modes according to a State of Charge (SOC) value of the power battery and a required output speed value.
12. The hybrid coupling mechanism as claimed in claim 3, further comprising a power battery connected to the generator and the driving motor, wherein the hybrid coupling mechanism automatically achieves switching of various driving modes according to a State of Charge (SOC) value of the power battery and a required output speed value.
13. The hybrid coupling mechanism as claimed in claim 4, further comprising a power battery connected to the generator and the driving motor, wherein the hybrid coupling mechanism automatically achieves switching of various driving modes according to a State of Charge (SOC) value of the power battery and a required output speed value.
14. The hybrid coupling mechanism as claimed in claim 5, further comprising a power battery connected to the generator and the driving motor, wherein the hybrid coupling mechanism automatically achieves switching of various driving modes according to a State of Charge (SOC) value of the power battery and a required output speed value.
15. The hybrid coupling mechanism as claimed in claim 6, further comprising a power battery connected to the generator and the driving motor, wherein the hybrid coupling mechanism automatically achieves switching of various driving modes according to a State of Charge (SOC) value of the power battery and a required output speed value.
16. The hybrid coupling mechanism as claimed in claim 2, wherein the power output mechanism comprises a power output gear mechanism connected to the compound planetary gear mechanism, and a differential mechanism connected to the power output gear mechanism; and the power output gear mechanism comprises a first transmission gear meshing with the compound planetary gear mechanism, a first transmission shaft connected to the first transmission gear, a second transmission gear connected to the first transmission shaft, and a third transmission gear meshing with the second transmission gear, the third transmission gear being connected to the differential mechanism.
17. The hybrid coupling mechanism as claimed in claim 3, wherein the power output mechanism comprises a power output gear mechanism connected to the compound planetary gear mechanism, and a differential mechanism connected to the power output gear mechanism; and the power output gear mechanism comprises a first transmission gear meshing with the compound planetary gear mechanism, a first transmission shaft connected to the first transmission gear, a second transmission gear connected to the first transmission shaft, and a third transmission gear meshing with the second transmission gear, the third transmission gear being connected to the differential mechanism.
18. The hybrid coupling mechanism as claimed in claim 4, wherein the power output mechanism comprises a power output gear mechanism connected to the compound planetary gear mechanism, and a differential mechanism connected to the power output gear mechanism; and the power output gear mechanism comprises a first transmission gear meshing with the compound planetary gear mechanism, a first transmission shaft connected to the first transmission gear, a second transmission gear connected to the first transmission shaft, and a third transmission gear meshing with the second transmission gear, the third transmission gear being connected to the differential mechanism.
19. The hybrid coupling mechanism as claimed in claim 5, wherein the power output mechanism comprises a power output gear mechanism connected to the compound planetary gear mechanism, and a differential mechanism connected to the power output gear mechanism; and the power output gear mechanism comprises a first transmission gear meshing with the compound planetary gear mechanism, a first transmission shaft connected to the first transmission gear, a second transmission gear connected to the first transmission shaft, and a third transmission gear meshing with the second transmission gear, the third transmission gear being connected to the differential mechanism.
20. The hybrid coupling mechanism as claimed in claim 6, wherein the power output mechanism comprises a power output gear mechanism connected to the compound planetary gear mechanism, and a differential mechanism connected to the power output gear mechanism; and the power output gear mechanism comprises a first transmission gear meshing with the compound planetary gear mechanism, a first transmission shaft connected to the first transmission gear, a second transmission gear connected to the first transmission shaft, and a third transmission gear meshing with the second transmission gear, the third transmission gear being connected to the differential mechanism.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
DESCRIPTION OF THE REFERENCE SIGNS
[0049] 100, fuel driven mechanism; 110, engine; 120, torsional damper; 130, first input shaft; 200, single row planetary gear mechanism; 210, first sun gear; 220, first planetary gear; 230, first planetary carrier; 240, first gear ring; 300, clutch; 400, intermediate input shaft; 410, first brake; 500, compound planetary gear mechanism; 510, second planetary carrier; 520, second sun gear; 530, second planetary gear; 540, third sun gear; 550, third planetary gear; 560, second gear ring; 570, second brake; 600, second electric driving mechanism; 610, driving motor; 620, third input shaft; 630, third brake; 700, first electric driving mechanism; 710, generator; 720, second input shaft; 800, power output gear mechanism; 810, first transmission gear; 820, first transmission shaft; 830, second transmission gear; 840, third transmission gear; 900, differential mechanism.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0050] Embodiments of the present disclosure are described in detail below, and the examples of the embodiments are illustrated in the accompanying drawings, where the same reference numerals in the respective drawings denote the same parts. The embodiments described below with reference to the drawings are intended to be illustrative of the present disclosure and are not to be construed as limiting the present disclosure.
[0051] As shown in
[0052] Specifically, as shown in
[0053] Moreover, the first electric driving mechanism 700 includes a generator 710, and a second input shaft 720 connected to the generator 710, and the intermediate input shaft 400 is connected to the second input shaft 720 (the intermediate input shaft 400 and the second input shaft 720 can be connect together and as an integrated one); the second electric driving mechanism 600 includes a driving motor 610, and a third input shaft 620 connected to the driving motor 610. Moreover, the second input shaft 720 and the third input shaft 620 are both connected to the compound planetary gear mechanism 500, and the compound planetary gear mechanism 500 is connected to the power output mechanism. The generator 710 may drive the compound planetary gear mechanism 500 through the second input shaft 720, and power is output by the power output mechanism. The driving motor 610 may drive the compound planetary gear mechanism 500 through the third input shaft 620, and power is output by the power output mechanism. In an exemplary embodiment, the generator 710 and the driving motor 610 may simultaneously drive the compound planetary gear mechanism 500.
[0054] In an exemplary embodiment, the compound planetary gear mechanism 500 includes a second planetary carrier 510 connected to the first gear ring 240, a second brake 570 corresponding to the second planetary carrier 510, a second sun gear 520 connected to the second input shaft 720, a third sun gear 540 connected to the third input shaft 620, a second planetary gear 530 and a third planetary gear 550 provided on the second planetary carrier 510, and a second gear ring 560 meshing with the third planetary gear 550. The second electric driving mechanism 600 further includes a third brake 630 corresponding to the third input shaft 620, the second planetary gear 530 meshes with the second sun gear 520, the third planetary gear 550 meshes with the third sun gear 540, the second planetary gear 530 meshes with the third planetary gear 550, and the second gear ring 560 is connected to the power output mechanism. The generator 110 may drive the second sun gear 520, the second planetary gear 530 and the third planetary gear 550 through the intermediate input shaft 400 so as to drive the second planetary carrier 510 and the third planetary gear 550 through the first gear ring 240, thereby driving the second gear ring 560, so as to drive the power output mechanism to realize power output of the engine. The driving motor 610 may drive the third sun gear 540 and the third planetary gear 550 through the third input shaft 620 so as to drive the second gear ring 560, thereby driving the power output mechanism to realize power output of the driving motor. The generator 710 may drive the second sun gear 520, the second planetary gear 530 and the third planetary gear 550 through the second input shaft 720 so as to drive the second gear ring 560, thereby driving the power output mechanism to realize power output of the generator. In the present embodiment, the compound planetary gear mechanism may be set as a Lavina planetary gear mechanism.
[0055] In an exemplary embodiment, the hybrid coupling mechanism includes one engine, two motors, one single row planetary gear mechanism, one compound planetary gear mechanism, a shaft gear system and the like. Two motors (i.e., the generator 710 and the driving motor 610) and the engine 110 are connected by two planetary-line gear mechanisms (i.e., the single row planetary gear mechanism 200 and the compound planetary gear mechanism 500). The driving power required by a power wheel can be effectively supplemented through the two motors, thereby more rationally adjusting the power of the engine 110 and keeping a working state of the engine 110 not or less affected by road conditions, so that the engine 110 can always work at the set optimal state to improve efficiency of the entire system and greatly improve fuel efficiency of the entire system. Moreover, the engine 110 and the generator 710 are connected by the two planetary-line gear mechanisms, a speed ratio is adjustable, a speed ratio range is large, and a volume of the generator 710 can be reduced; and in a hybrid mode, a speed can be adjusted by the two planetary-line gear mechanisms, a working range of the engine 110 is optimized, and the economic performance of the generator 710 is improved; In an exemplary embodiment, the driving motor 610 is connected for output through the planetary-line gear mechanism (i.e., the compound planetary gear mechanism 500), which can increase the speed ratio of the driving motor 610, and facilitate the high speed of the motor, thereby reducing a size of the motor, and facilitating space saving and weight reduction.
[0056] In addition, as shown in
[0057] In an exemplary embodiment, as shown in
[0058] In addition, as shown in
[0059] Moreover, in the hybrid driving mode, the generator 710 may be used to start the engine 110. In addition, in the hybrid driving, mode, the second planetary gear 530 will be driven by the second planetary carrier 510 to rotate, so as to drive the second sun gear 520 to rotate, which in turn drives the second input shaft 720 to rotate, so that the generator 710 can perform power generation. Moreover, it is also possible to store the generated electric energy for use or for transmission to the driving motor 610 for use.
[0060] In addition, as shown in
[0061] Moreover, as shown in
[0062] In addition, as shown in
[0063] In an exemplary embodiment, the hybrid coupling mechanism further includes a power battery connected to the generator 710 and the driving motor 720, wherein the hybrid coupling mechanism may automatically achieve switching of various driving modes according to an SOC (State of Charge, also called battery remaining capacity) value of the power battery and a required output speed value. Further, the hybrid coupling mechanism switches a driving mode as follows:
[0064] At S100, a magnitude relationship between the SOC value of the power battery and a first threshold is determined, or a magnitude relationship between the SOC value of the power battery and a first threshold and a magnitude relationship between the required output speed value and a second threshold are simultaneously determined.
[0065] At S200, a driving mode of the hybrid coupling mechanism is switched according to a determination result, such as a pure electric driving mode, or a hybrid driving mode, or an engine direct driving mode.
[0066] Moreover, the first threshold is used to determine a level of the SOC value of the power battery, and the second threshold is used to determine a level of the required output speed value. In some embodiment, the range of the first threshold and the second threshold is not limited. Generally, it can be freely set according to a specific control strategy. Under different control strategies, the values of the first threshold and the second threshold are different. After the first threshold and the second threshold are set, automatic determination is performed, and automatic switching between three modes is performed according to the determination result.
[0067] In addition, when the brake is used for braking, the driving motor 610 generates a braking torque to brake a wheel, and at the same time, an induced current is generated in a motor winding to charge the battery, so that recovery of braking energy can be achieved. Therefore, in an exemplary embodiment, when the driving mode is switched, the following process is further included:
[0068] At S300, during braking, the driving motor is controlled to generate a braking torque and an induced current is generated in a winding to charge the power battery.
[0069] Moreover, as shown in
TABLE-US-00001 TABLE 1 Execution component Driving Use condition Mode Engine Generator motor C1 C2 B1 B2 B3 SOC Speed Single-motor / / Drive ✓ High Full speed pure electric Dual-motor / Drive Drive ✓ High Full speed pure electric Hybrid Drive Power Auxiliary ✓ / Medium-low driving mode generation, drive speed 1 (E-CVT1) engine start Hybrid Drive Power Auxiliary ✓ / Medium-low driving mode generation, drive speed 2 (E-CVT2) engine start Engine direct Drive Engine / ✓ ✓ / Low speed drive (first start gear) Engine direct Drive Engine / ✓ ✓ / Medium-low drive start speed (second gear) Engine direct Drive Engine / ✓ ✓ / Medium-high drive (third start speed gear) Engine direct Drive Engine / ✓ ✓ / High speed drive (fourth start gear)
[0070] Wherein, C1 indicates that the first input shaft 130 is separated from the clutch 300, and C2 indicates that the first input shaft 130 meshes with the clutch 300. B1 indicates the first brake 410, B2 indicates the second brake 730, and B3 indicates the third brake 630.
[0071] When the SOC value is high and the required output speed is a full speed, B2 can be braked to start the pure electric driving mode. Moreover, a single-motor pure electric driving mode may be started specifically, and the compound planetary gear mechanism 500 may be driven by the driving motor 610; in addition, a dual-motor pure electric driving mode may be started, the compound planetary gear mechanism 500 may be driven by the generator 710 and the driving motor 610 simultaneously.
[0072] When the required output speed is a medium-low speed, a hybrid driving mode (E-CVT) can be started. Moreover, by selecting C1 or C2, the hybrid driving mode 1 or the hybrid driving mode 2 can be achieved. In this case, the engine 110 is used as a main power to drive the compound planetary gear mechanism 500, and the drive motor 610 is used as an auxiliary power to drive the compound planetary gear mechanism 500. Moreover, in the process, the generator 710 can be used to start the engine 110, and the generator 710 can also be used to generate electricity.
[0073] In addition, when the required output speed is a low speed, a medium-low speed, a medium-high speed, or a high speed, an engine direct driving mode can also be started. Specifically, C1 or C2 can be selected, and B3 or B2 or B1 can be selected for braking, first-gear direct drive, second-gear direct drive, third-gear direct drive or four-gear direct drive of the engine can be achieved. In this process, the generator 710 can be used to start the engine 110.
[0074] In addition, as shown in
[0075] In an exemplary embodiment, the power output gear mechanism 800 may include a first transmission gear 810 meshing with the second gear ring 560 of the compound planetary gear mechanism 500, a first transmission shaft 820 connected to the first transmission gear 810, a second transmission gear 830 connected to the first transmission shaft 820, and a third transmission gear 840 meshing with the second transmission gear 830, wherein the third transmission gear 840 can be connected to the differential mechanism 900 to transmit the power output from the compound planetary gear mechanism 500 to the differential mechanism 900 and the power output shaft.
[0076] In addition, some embodiments of the present disclosure also provide a motor vehicle, including the hybrid coupling mechanism described above. By providing the hybrid coupling mechanism, an engine and a generator are connected by a planetary gear mechanism (i.e., the single row planetary gear mechanism and the compound planetary gear mechanism), the output speed ratio can be adjusted by changing the meshing situation of the engine and the generator with the single row planetary gear mechanism and the compound planetary gear mechanism through a brake and a clutch, the speed ratio range is large, and a rotate speed of the generator is higher than a rotate speed of the engine, so that the torque demand of the generator is reduced, and the volume of the generator can be reduced. Moreover, in a hybrid driving mode, the speed can be adjusted by adjusting the meshing situation of the single row planetary gear mechanism and the compound planetary gear mechanism, working range of the engine is optimized, and economic performance of the engine is improved. In addition, a driving motor is connected for output through the planetary gear mechanism (i.e., the compound planetary gear mechanism), which can increase the speed ratio of the driving motor, and facilitate the high speed of the motor, thereby reducing a size of the motor, and facilitating space saving and weight reduction. In addition, during the switching process of various driving modes, the driving motor participates in the drive, and there is no power interruption. In addition, two pure electric driving modes, two hybrid driving modes and two (or four) engine direct driving modes can be achieved, thereby realizing many system modes and good economy.
[0077] In addition, it is also to be understood that in some embodiments of the present disclosure, the positional relationship indicated by the terms “lower”, “upper”, “front”, “back”, “left”, “right”, “inside”, “outside”, “top”, “bottom”, “one side”, “the other side”, “one end”, “the other end”, etc. is based on the positional relationship shown in the drawings; the terms “first”, “second”, and “third” are used to distinguish different structural components. These terms are only for the purpose of describing some embodiments of the present disclosure and simplifying the description, and are not to be construed as limiting some embodiments of the present disclosure.
[0078] The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, all should be considered as the scope of this description.
[0079] The above embodiments are merely illustrative of several implementation manners of some embodiments of the present disclosure with specific and detailed description, and are not to be construed as limiting the patent scope of some embodiments of the present disclosure. It is to be noted that a number of variations and modifications may be made by those of ordinary skill in the art without departing from the conception of some embodiments of the present disclosure, and all fall within the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be determined by the appended claims.