Abstract
A plug connector of an electrical plug connection, the electrical plug connection including a mating connector to which the plug connector can be plugged in a plug-in direction. The plug connector has a housing and electrical plug contacts, which are arranged at least partially in the housing and are arranged side by side in a series direction. A first housing wall of the housing, which is arranged parallel to a plane spanned by the plug-in direction and the series direction, adjoins a second housing wall. The normal of the second housing wall points approximately in the plug-in direction and is arranged at an angle to the first housing wall. A third housing wall adjoins the second housing wall. Some of the housing walls may include fastening elements formed as grooves or recesses by which functional elements, such as latches or coding elements, may be attached to the housing.
Claims
1. A plug connector of an electrical plug connection, which has the plug connector and a mating connector assigned to the plug connector as a counterpart and into which the plug connector is plugged in a plug-in direction, the plug connector comprising: a housing; and a plurality of electrical plug contacts that are arranged at least partially in the housing and are arranged side by side in a series direction, wherein a first housing wall of the housing, which is arranged parallel to a plane spanned by the plug in direction and the series direction, adjoins a second housing wall of the housing, wherein a normal of the second housing wall points approximately in the plug-in direction and is arranged at an angle to the first housing wall, wherein a third housing wall of the housing adjoins the second housing wall, the third housing wall being arranged at an angle to the second housing wall so that the second housing wall is arranged between the first and third housing wall, wherein the first housing wall has at least one first fastening element for fastening a functional element to the housing, wherein at least one of the second housing wall and the third housing wall has at least one second fastening element for fastening the functional element to the housing, wherein, in the plug-in direction, the at least one second fastening element is arranged in alignment with the at least one first fastening element assigned to the at least one second fastening element, and wherein the functional element is different from, and discrete from, the plurality of electrical plug contacts.
2. The plug connector according to claim 1, wherein the second housing wall is arranged at a right angle to the first housing wall.
3. The plug connector according to claim 1, wherein the third housing wall is arranged parallel to the first housing wall.
4. The plug connector according to claim 1, wherein the at least one first fastening element and/or the at least one second fastening element have a profile with at least one undercut.
5. The plug connector according to claim 1, wherein the at least one first fastening element includes a plurality of first fastening elements, and wherein one, multiple, or all of the plurality of first fastening elements are each spatially assigned to a respective one of the plurality of plug contacts of the plug connector.
6. The plug connector according to claim 1, wherein the at least one second fastening element includes a plurality of second fastening elements, and wherein one, multiple, or all of the plurality of second fastening elements are each spatially assigned to a respective one of the plurality of plug contacts of the plug connector.
7. The plug connector according to claim 1, wherein one, multiple, or all of the plurality of plug contacts each have a connecting element for fastening an electrical conductor thereto, wherein at least one part of the connecting element is arranged in a socket-shaped section of the housing which is delimited by the second housing wall.
8. The plug connector according to claim 1, wherein the at least one first fastening element and/or the at least one second fastening element are designed as a universal fixing element for fixing different functional elements, to be selected by the user, on the housing.
9. The plug connector according to claim 1, wherein the plug connector is made up of multiple individual plug connector segments, wherein each of the plug connector segments has a segment housing and the housing of the plug connector is at least partially formed from the segment housing of each of the plug connector segments that are assembled together.
10. The plug connector according to claim 1, wherein each of the at least one first fastening element and the at least one second fastening element are formed as a receiving recess, wherein the functional element is fastened to the housing and fastened to the at least one first fastening element and the at least one second fastening element.
11. An electrical plug connection comprising: the plug connector according to claim 1; and the mating connector assigned to the plug connector as a counterpart and to which the plug connector is plugged in the plug-in direction.
12. A set comprising: at least one of the plug connector according to claim 1; and at least one of the functional element that has at least one fastening region, which is fastened to the at least one first fastening element and/or to the at least one second fastening element.
13. The plug connector according to claim 1, wherein the at least one first fastening element includes a plurality of first fastening elements, and wherein each of the plurality of first fastening elements are spatially assigned to a respective one of the plurality of plug contacts of the plug connector.
14. The plug connector according to claim 1, wherein the at least one second fastening element includes a plurality of second fastening elements, and wherein each of the plurality of second fastening elements are spatially assigned to a respective one of the plurality of plug contacts of the plug connector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
(2) FIG. 1 shows a plug connector in a perspective representation;
(3) FIG. 2 shows an enlarged section of FIG. 1;
(4) FIG. 3 shows a further enlarged section of FIG. 2;
(5) FIG. 4 shows the plug connector according to FIG. 1 in a side sectional view;
(6) FIG. 5 shows a plug connector with functional elements attached thereto in a perspective representation;
(7) FIG. 6 shows an electrical plug connector in a side cross-sectional view;
(8) FIG. 7 shows a further electrical plug connector in a side cross-sectional view;
(9) FIG. 8 shows a plug connector with functional elements attached thereto in a perspective representation;
(10) FIG. 9 shows a plug connector in a perspective representation;
(11) FIG. 10 shows the plug connector according to FIG. 9 in a side sectional view;
(12) FIG. 11 shows a plug connector in a perspective representation;
(13) FIG. 12 shows the plug connector according to FIG. 11 in a side sectional view;
(14) FIG. 13 shows a plug connector in a perspective representation;
(15) FIG. 14 shows the plug connector according to FIG. 13 in a side sectional view;
(16) FIG. 15 shows a plug connector in a perspective representation;
(17) FIG. 16 shows an electrical plug connector in a side cross-sectional view; and
(18) FIG. 17 shows the plug connector according to FIG. 16 in a perspective representation.
(19) The reference characters used in the figures have the following meaning:
DETAILED DESCRIPTION
(20) The invention will be explained first with reference to the exemplary embodiments illustrated by means of the figures with reference to first and second fastening elements 11, 21, which are designed in the form of grooves, that is to say, as a first receiving groove 11 and a second receiving groove 21 (FIGS. 1-14). FIGS. 15 to 17 are used to explain embodiments of the first and second fastening elements 11, 21, which are not designed in the form of grooves but in the form of receiving recesses. The general features of plug connector 1 and mating connector 9, which are described with reference to the figures and are not specific to the embodiment of the first and/or second fastening elements 11, 21, apply to all embodiments.
(21) FIG. 1 shows a plug connector 1, which has a housing 2. Plug connector 1 is made up, for example, of multiple individual plug connector segments, each of which has its own housing 5. The plug connector segments or their housing 5 are mounted in a row side by side in a series direction A and fastened to one another, e.g., by latching together. The row of individual housings 5 is closed on one side by an end plate 6. Alternatively, plug connector 1 can also be formed with a continuous housing 2. End plate 6 is an optional component part which is not required in all cases.
(22) Series direction A defines in particular the arrangement in which electrical plug contacts, arranged in housing 2, of plug connector 1 are arranged side by side. In the special exemplary embodiment shown in FIG. 1 with multiple individual housings 5, this also corresponds to the series direction of housings 5.
(23) Housing 2 has a step 3 which points in plug-in direction S. Step 3 is formed by adjoining housing walls, namely, a first housing wall 10, which is arranged parallel to a plane spanned by plug-in direction S and series direction A, and a second housing wall 20, which adjoins first housing wall 10. Second housing wall 20 also points in plug-in direction S and is arranged at an angle to first housing wall 10, e.g., at a right angle. Second housing wall 20 is connected to a third housing wall 23, which is formed angled to second housing wall 20 and can run, for example, parallel to first housing wall 10.
(24) In the special embodiment shown in FIG. 1 with the individual housings 5, first housing wall 10 is formed by respective individual first housing wall segments of the individual housings 5; second housing wall 20 is formed by individual second housing wall segments of housing 5.
(25) Plug connector 1 or its housing 2 ends in plug-in direction S with mating face 4. Respective contact openings 50 lead from the side of mating face 4 to the electrical plug contacts, arranged in housing 2, of plug connector 1.
(26) Housing 2 has first receiving grooves 11 in first housing wall 10 and second receiving grooves 21 in second housing wall 20 for fastening functional elements. First receiving grooves 11 run with their longitudinal direction in plug-in direction S. In this exemplary embodiment, second receiving grooves 21 run with their longitudinal direction perpendicular to the plane spanned by plug-in direction S and series direction A.
(27) FIG. 2 shows a section of FIG. 1, enlarged in this regard, in order to clarify first and second receiving grooves 11, 21. It can be seen that the respective first receiving groove 11 merges into the associated second receiving groove 21. This creates an intersection area 30 and thus an angular receiving space.
(28) FIG. 3 shows an even greater enlargement of a section in which the arrangement of a first receiving groove 11 and a second receiving groove 21 assigned to it can be seen. Again, intersection area 30 between receiving grooves 11, 21 can be seen. In addition, it can be seen that second receiving groove 21 can have a narrowing point 22 at which the profile cross section of second receiving groove 21 is reduced. This creates a stop by which the insertion depth of a functional element inserted into second receiving groove 21 is limited. First receiving groove 11 can be designed in a similar way with such a narrowing point like second receiving groove 21. In the insertion direction of receiving groove 21, an undercut is provided on the surface of narrowing point 22, said surface facing away from the stop. This undercut can form a latching element, designed as a latching edge, for a functional element 8 inserted in receiving groove 1, wherein functional element 8 can have a counter-latching element corresponding to the latching element of guide groove 21.
(29) An electrical plug contact 72 arranged in housing 2 can be seen in the sectional view in FIG. 4. Furthermore, elements of a contact insert can be seen, which serve to electrically and mechanically connect an electrical line, which can be inserted through a conductor insertion opening 51 of housing 2, to plug contact 72. The contact insert can in particular have a connecting element 7 with which the electrical conductor can be attached to plug contact 72. The configuration of connecting element 7 as a spring-loaded terminal connection is shown by way of example in FIG. 4. The spring-loaded terminal connection has a clamping spring 70, which is designed here, by way of example, as a cage clamp spring, and a busbar 71. Busbar 71 is electrically conductively connected to plug contact 72. An electrical conductor can be clamped to busbar 71 by means of clamping spring 70.
(30) FIG. 5 shows the plug connector according to FIG. 1, wherein two differently designed functional elements 8 are attached to plug connector 1. Functional elements 8 are fastened to plug connector 1 in that they are fastened to first receiving groove 11 and/or to second receiving groove 21 by correspondingly shaped fixing elements. Functional element 8, which can be seen further forward, is a first latching element 81 for latching plug connector 1 with a mating connector. Functional element 8, which can be seen further back, is a second latching element 80 with a manual actuator, with which latching with a mating connector can also be produced and can be released again via the manual actuator. The further structure of first latching element 81 is described on the basis of the sectional illustration in FIG. 6 explained below, and the structure of second latching element 80 on the basis of the sectional view in FIG. 7. To this extent, FIGS. 6 and 7 correspond to the representation in FIG. 4, wherein in addition to the respective functional elements 8, a mating connector 9 is additionally shown with which plug connector 1 is plugged together. Mating connector 9 also has electrical plug contacts 91 and one or more latching elements 90.
(31) It can be seen from FIG. 6 that first latching element 81 has a second fastening section 83 fastened in second receiving groove 21 and a first fastening section 84 fastened in first receiving groove 11. Fastening sections 83, 84 can be formed separately or, as shown, integrally. First latching element 81 in this regard is inserted with first fastening section 83 into second receiving groove 21 in a direction perpendicular to the plane formed by series direction A and plug-in direction S. Second receiving groove 21 and first fastening section 83 form a positive connection, for example, in the manner of a dovetail guide. In the assembly position, second fastening section 84 of first latching element 81 forms a support for first latching element 81 in first receiving groove 11 and a rest and/or support for the latching element or latching elements 90 of mating connector 9. First latching element 81 has a latching arm 82 which projects in the plug-in direction S and which, together with latching element 90, produces a latching between plug connector 1 and mating connector 9. Because of the latching, plug connector 1 cannot easily detach from mating connector 9.
(32) The recognizable fixation of first latching element 81 via fastening regions 83, 84 extending at an angle results in a particularly reliable fixation on the plug connector, because this provides a type of support geometry that absorbs the torques acting on receiving grooves 11, 21 in the event of tensile stress and thus prevents functional element 8 from coming loose in the sense of unscrewing. By resting latching element 90 of mating connector 9 on second fastening section 84 of the first latching element, first latching element 81 is also held securely in receiving grooves 11, 21; in particular first latching element 81 cannot slide out of second receiving groove 21 against the insertion direction.
(33) FIG. 7 in turn shows plug connector 1, which is plugged together with mating connector 9. Recognizable is second latching element 80, which in analogy to the previously described first latching element 81 again has fastening regions 83, 84, which can be designed to be the same or at least similar to first latching element 81. Second latching element 80 likewise has a latching arm 82 which, with latching element 90, produces a latching of plug connector 1 on mating connector 9. In addition, second latching element 80 has a manual actuator 85 which is connected to latching arm 82 via a connecting arm 86. If the manual actuator 85 is pressed from above, the connecting arm 86 redirects this movement, so that latching arm 82 is deflected upward and is therefore no longer engaged with latching element 90. Plug connector 1 can be detached from mating connector 9 in this way.
(34) As FIGS. 5 to 7 also show, a functional element 8 can only be fastened to an arrangement of first receiving groove 11 and associated second receiving groove 21. A functional element 8 can additionally be fastened to a plurality of first and second receiving grooves 11, 21. Alternatively, a functional element can also be fastened only to a first receiving groove 11 or to a plurality of first receiving grooves 11, or to only a second receiving groove 21 or a plurality of second receiving grooves 21.
(35) FIG. 8 shows a plug connector 1, wherein differently designed functional elements 8 are again fastened to first and second receiving grooves 11, 21. Functional elements 8 shown by way of example in FIG. 8 are coding elements 88 with which coding of plug connector 1 can be realized.
(36) It can be seen from FIG. 8 that coding elements 88 again have a second fastening region 83, fastened in second receiving groove 21, and a first fastening region 84 connected therewith and fastened in first receiving groove 11. As a result, the previously explained effect of the support geometry and thus the reduction of the stress caused by torques are also realized. Coding elements 88 are advantageously introduced with a second fastening region 83 into first receiving grooves 11 against plug-in direction S, for example, with a positive dovetail guide. Second fastening region 83 of coding elements 88 is then supported in the assembly position in second receiving grooves 21. In addition, coding elements 88 can rest and/or be supported on second housing wall 20 of housing 2 of the plug connector of housing 5 of the plug connector segment with a surface that is set back relative to second fastening region 83. Coding elements 88 can each have coding lugs 87 which protrude in plug-in direction S and by means of which a first coding of a coding element 88 is created. A second coding of coding element 88 can be created by the length of first fastening regions 84. If first fastening regions 84 are formed relatively long, e.g., over the entire longitudinal extent of first receiving groove 11, they can effect a different coding than if they are designed accordingly shorter, for example, only over a fourth of the length of first receiving groove 11. In a comparable manner, the length of coding lug 87 can be designed differently; i.e., a different coding is achieved with a long coding lug 87 than with a correspondingly shorter coding lug or omission of coding lug 87.
(37) In the embodiments described thus far, first receiving groove 11 and second receiving groove 21, which are assigned to one another, were each designed such that in intersection area 30 the one receiving groove ends at the groove base of the respective other receiving groove. Such an embodiment is not imperative, however. First and/or second receiving grooves 11, 21 can also be extended still further in this intersection area 30, so that they extend beyond the groove base of the respectively assigned other receiving groove. In this way, a recess is formed in the groove base of the respective receiving groove running perpendicularly thereto. Such a recess can be used to receive one end of a functional element. This end of the functional element can be received in the respective recess by latching (latching edges) and/or clamping. In this way, pull-out forces and/or torques acting on the functional element can be absorbed and neutralized.
(38) Such embodiments of intersection area 30 are explained in more detail by way of example using the embodiments described below by FIGS. 9 to 14.
(39) In the embodiment of FIGS. 9 and 10, first receiving groove 11 extends beyond the groove base of second receiving groove 21; in other words, intersection area 30 is somewhat extended in the opposite direction to plug-in direction S and projects further into the material of housing 2. In this way, a recess is formed in the groove base of second receiving groove 21.
(40) FIGS. 11 and 12 show an embodiment in which second receiving groove 21 is formed extended, that is to say, extends beyond the groove base of first receiving groove 11 in intersection area 30. In this way, a recess is formed in the groove base of first receiving groove 11.
(41) FIGS. 13 and 14 show an embodiment in which the respectively elongated first and second receiving grooves 11, 21, as were described with reference to FIGS. 9 to 12, are realized in combination with one another. First receiving groove 11 thus extends beyond the groove base of second receiving groove 21 in intersection area 30. Second receiving groove 21 extends beyond the groove base of first receiving groove 11 in intersection area 30. In this way, recesses are formed both in the groove base of first receiving groove 11 and in the groove base of second receiving groove 21.
(42) FIG. 15 shows the design of first and second fastening elements 11, 21 in the form of receiving recesses into which corresponding protruding fastening regions 83, 84 of functional elements 8 can be fastened by insertion. Here, first fastening elements 11 are each formed as a recess in first housing wall 10, wherein the special case is shown that first fastening elements 11 are arranged at the transition from first housing wall 10 to second housing wall 20. It would also be possible to design first fastening elements 11 spaced apart from second housing wall 20 in each case as recesses in first housing wall 10. Second fastening elements 21 are formed as recesses in third housing wall 23.
(43) FIG. 16 illustrates the fastening of a functional element 8 in the form of a first latching element 81, which in regard to its latching arm 82 can be formed similar to first latching element 81 in the embodiment in FIG. 6. First latching element 81 differs from this in the design of its first fastening region 84 and its second fastening region 83. First fastening region 84 is designed as an angled arm which overlaps part of third housing wall 23 and engages with an angled end region in second fastening element 21 designed as a receiving recess. Second fastening region 83 is designed as an extension which runs substantially parallel to second housing wall 20 and which engages with one end region in first fastening element 11 which is designed as a receiving recess. For this purpose, second fastening region 83 can be formed with a latching hook at the end.
(44) FIG. 17 shows the attachment of two functional elements 8, according to the embodiment described with reference to FIG. 16, to corresponding first and second fastening elements 11, 21 of plug connector 1. With their latching arm 82, functional elements 8 each engage behind a latching edge of latching element 90 of mating connector 9.
(45) In this exemplary embodiment, corresponding recesses 92 are provided on the housing of mating connector 9 on the mating side on the end face side to fastening elements 11 on plug connector 1, said recesses being in alignment with fastening elements 11. Fastening region 83 of functional element 8 pass through recesses 92 in the assembled state of a functional element 8. As an alternative to recesses 92, at least the face peripheral edge of the housing of mating connector 9, said edge facing fastening elements 11, 21, can be set back in relation to second housing wall 20 when plug connector 1 and mating connector 9 are inserted. A space for the passage of the functional elements is thus formed between mating connector 9 and second housing wall 20.
(46) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.
