REFILLABLE DISPENSER AND PRESSURIZED REFILLING DEVICE
20210354154 · 2021-11-18
Assignee
Inventors
Cpc classification
B05B11/026
PERFORMING OPERATIONS; TRANSPORTING
B05B11/028
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0061
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0072
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A kit includes a refillable dispenser that is propellant-free and a filling device that is pressurized and propellant-free. An outlet of the filling device is configured to disengageably connect to an inlet of the refillable dispenser, and wherein connection between the inlet and the outlet establishes fluid communication between the filling device and the refillable dispenser and generates a unidirectional flow of material from the filling device to the refillable dispenser.
Claims
1. A kit comprising: a refillable dispenser that is propellant-free, and a filling device that is pressurized and propellant-free, wherein an outlet of the filling device is configured to disengageably connect to an inlet of the refillable dispenser, and wherein connection between the inlet and the outlet establishes fluid communication between the filling device and the refillable dispenser and generates a unidirectional flow of material from the filling device to the refillable dispenser.
2. The kit according to claim 1, wherein the refillable dispenser comprises a valve fitted at the inlet, the valve being configured to be in a normally closed state and to open based on actuating a pressing force on the valve.
3. The kit according to claim 1, wherein the filling device comprises a filling valve at the outlet, the filling valve being configured to control release of the material from filling device.
4. The kit according to claim 1, wherein the filling device comprises an adaptor configured to provide the fluid communication based on the connection.
5. The kit according to claim 1, wherein the refillable dispenser includes a second outlet fitted with an airless through which the material is dispensed.
6. The kit according to claim 1, wherein the refillable dispenser comprises a conduit extending from the inlet to the second outlet, wherein the conduit includes at least one opening along its length, and wherein the at least one opening is in fluid communication with an inner volume of the refillable dispenser through which the material may flow.
7. The kit according to claim 1, wherein the filling device comprises an inlet fitted with a second valve through which the material is to be received for refilling the reservoir, wherein the second valve is configured to be in a normally closed state and to open based on actuating a pressing force on the second valve.
8. A refillable dispenser comprising: a reservoir configured to contain a material to be dispensed; an outlet through which the material within the reservoir is to be dispensed; an inlet through which the material is to be received for refilling the reservoir with the material; and a valve fitted in the inlet, wherein the valve is configured to be in a normally closed state and to open based on actuating a pressing force on the valve and wherein flow of the material into the reservoir is based on pressurized flow through the valve and wherein the valve is configured to disengageably connect to an adaptor of a matching filling device.
9. The refillable dispenser of claim 8 comprising a pump, wherein the pump is fitted in the outlet and is configured for dispensing material from the refillable dispenser.
10. (canceled)
11. The refillable dispenser of claim 8, comprising a press valve fitted in the outlet and wherein the press valve is configured for continuous flow.
12. The refillable dispenser of claim 8, wherein the reservoir includes a base and a top end opposite the base and wherein the inlet is formed in the base.
13. The refillable dispenser of claim 8, wherein the refillable dispenser is a propellant-free dispenser.
14. The refillable dispenser of claim 8, wherein the reservoir includes a flexible bag with an open end, wherein the open end is fitted around the valve with a sealed fitting and wherein the valve is configured to control flow of the material into the bag.
15. (canceled)
16. The refillable dispenser of claim 8, comprising a piston within the reservoir, wherein the piston is configured to move along a longitudinal direction along the reservoir based on the material being dispensed or filled.
17. The refillable dispenser of claim 8, comprising a conduit extending from the inlet to the outlet, wherein the conduit includes at least one opening along its length, wherein the at least one opening is in fluid communication with the reservoir.
18-19. (canceled)
20. A pressurized refilling device comprising: a reservoir configured to contain a material; a filling valve configured to control release of the material contained in the reservoir; a docking base configured to receive a refillable dispenser to be filled, wherein the refillable dispenser to be filled includes a first valve through which the material is received within the refillable dispenser; and an adaptor configured to provide fluid communication between the filling valve and the first valve based on the refillable dispenser being mounted on the docking base.
21. The device of claim 20, wherein the filling valve is configured to be in a normally closed state and to open based on actuating a pressing force on the filling valve with the adaptor.
22. The device of claim 20, wherein the adaptor is configured to apply a pressing force on at least one of the filling valve and the first valve based on the refillable dispenser being mounted on the docking base.
23-24. (canceled)
25. The device according to claim 20, wherein the filling valve is a press valve and wherein the press valve is configured for continuous dispensing.
26. The device according to claim 20, wherein the device is a propellant-free dispenser.
27. The device according to claim 20, wherein the reservoir includes a flexible bag for containing the material, wherein an open end of the flexible bag is fitted around the filled valve with a sealed fitting and wherein the filling valve is configured to control flow of the material out of the flexible bag.
28. (canceled)
29. The device according to claim 20, comprising an inlet through which the material is to be received for refilling the reservoir.
30. (canceled)
31. The device according to claim 20, wherein the adaptor is movable with respect to the docking base and is configured to advance toward the filling valve based on mounting the refillable dispenser on the docking base.
32. The device according to claim 20, wherein the reservoir is configured to contain the material under pressure.
33. (canceled)
34. The device according to claim 20, wherein the material is a liquid, a foam, gel, serum, or paste.
35-39. (canceled)
40. A method of filling a refillable dispenser, the method comprising connecting an inlet of refillable dispenser that is propellant-free to an outlet of a filling device that is propellant-free and pressurized, so as to establish fluid communication between the filling device and the refillable dispenser and to generate a unidirectional flow of material from the filling device to the refillable dispenser.
41. The method according to claim 40, wherein each of the inlet and the outlet is fitted with a normally closed valve and wherein connecting the inlet to the outlet includes simultaneously opening each of the normally closed valves.
42. The method according to claim 41, wherein the normally closed valves are aerosol valves and wherein simultaneously opening each of the normally closed valves includes pressing stems of the normally closed valves against each other.
43. A method of dispensing a material, comprising executing the method according to claim 40, and dispensing the material out of the refillable dispenser while the refillable dispenser is connected to the filling device.
44-50. (canceled)
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0060] Some embodiments of the invention are herein described, by way of example only, with reference to the accompanying drawings (including images). With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of embodiments of the invention. In this regard, the description taken with the drawings makes apparent to those skilled in the art how embodiments of the invention may be practiced.
[0061] In the drawings:
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION
[0073] The present invention, in some embodiments thereof, relates to a dispenser that is filled under pressure, and, more particularly, but not exclusively, to a refillable dispenser and a pressurized filling device suitable for home and personal use.
[0074] According to an aspect of some example embodiments, there is provided a refillable dispenser that is propellant-free and suitable for dispensing materials such as liquids, foams gels, pastes, and other viscous materials. The material may be for a product from one of the 5 common industry categories personal care (e.g., deodorants, hair spray, shaving gel, body lotions, creams and serums), home care (e.g., cleaning products, insect repellants, air fresheners), technical applications (e.g., lubricants, paint, lacquers), pharmaceutical (e.g., inhalers, skin and muscles treatment) and/or a food product (e.g., cooking oil, salad dressing, and whipped cream). The material may include for example a cosmetic product, a paint, a lacquer, a glue, a lubricant, a sealant, a paste, a personal care gel, a soap, a shampoo, an anti-perspirant, a sun care product, a toothpaste, a cleaner, a polish, an insecticide, a medication, a material effective in extinguishing fires. In some embodiments of the present invention the material dispensed is selected from the group consisting of a food product, a cosmetic product, a pharmaceutical product, and a household product. The refillable dispenser may contain the material it dispenses in a non-pressurized state (e.g., at atmospheric pressure), and may include a regular pump or an airless pump to dispense the material in a dosage manner. Alternatively, the refillable dispenser can include a squeeze valve or outlet. The housing of the refillable dispenser may be flexible. This embodiment is particularly advantageous when the refillable dispenser includes a squeeze valve, in which case dispensing may optionally and preferably be actuated by squeezing the refillable dispenser instead of by pumping.
[0075] In other example embodiments, the refillable dispenser stores material under pressure and includes a press valve, e.g., an aerosol valve that provides continuous dispensing, e.g. a valve commonly used in aerosol cans.
[0076] According to some example embodiments, the refillable dispenser additionally includes valve at an inlet of refillable dispenser that is dedicated for refilling the refillable dispenser with a pressurized refilling device. The valve for refilling may be positioned at a base of the refillable dispenser and opposite the airless pump or other outlet means for dispensing the material in refillable dispenser during use. In some example embodiments, the valve at the inlet is a press valve as is known to be used in aerosol cans. According to some example embodiments, the press valves as defined herein is a valve that is in a normally closed state and opens based on pressing a stem of the valve against a spring force.
[0077] According to some example embodiments, the refillable dispenser includes a Bag-On-Valve (BOV) system. Optionally, both the dedicated press valve for filling the refillable dispenser as well as the airless pump or other outlet means for dispensing the material may be welded or otherwise connected with a sealed connection to the bag. In some example embodiments, the refillable dispenser includes a bag as described for example in International patent publication Nos. WO/2012/117401, WO2014/111939, WO2014/111940, WO2013/008241, WO2017/064707, WO2017/130186, and WO2018/134816 incorporated herein above by reference.
[0078] According to other example embodiments, the refillable dispenser includes a piston system. In these embodiments, a piston enclosed within the refillable dispenser is configured to advance longitudinally within the refillable dispenser and/or along its height based on a level of material contained within the refillable dispenser. The dispenser may include a barrel, e.g., having a shape of a cylinder, and the piston may move along the length of the barrel. Optionally, both the dedicated press valve for filling the refillable dispenser as well as the airless pump or other outlet means for dispensing the material may be connected with a sealed connection to the barrel. The piston provides a barrier between the material in the dispenser and air entering the dispenser as the material is dispensed. Optionally, contamination and oxidation of the material is prevented or reduced in this manner. The position of the piston moves in one direction while filling the refillable dispenser and in an opposite direction while dispensing from the refillable dispenser.
[0079] Optionally, the refillable dispenser includes a conduit fluidly connected to both the press valve for refilling the refillable dispenser and the airless pump or alternate means for dispensing. The conduit includes at least one opening along it length to provide fluid communication between the conduit and an inner volume of the refillable dispenser containing the material to be dispensed. The conduit may be integrated in either one of the BOV systems or piston systems. For embodiments including the piston system, the piston preferably includes a through-hole through which the conduit is deployed. The interface between the piston and the conduit at the through-hole in the piston is preferably sealed to prevent or reduce the likelihood of material leakage through the through-hole. For embodiments including the piston system and the conduit, the opening(s) in the conduit is preferably beyond the endpoint of the stroke of the piston along the barrel, so that flow of material through the opening(s) in the conduit is allowed into a volume between the piston and the outlet of the dispenser, and not into a volume between the piston and the inlet of the dispenser.
[0080] According to an aspect of some example embodiments, there is provided a pressurized filling device configured to refill the refillable dispenser. According to some example embodiments, the pressurized filling device is a propellant-free dispenser configured to dispense material under pressure. The pressurized filling device may be configured to be safe for home use. According to some example embodiments, the pressurized filling device includes a reservoir containing the material to be refilled, a press valve, e.g., an aerosol press valve, configured to release the material when pressed, a docking base configured to receive the refillable dispenser, and an adaptor configured to fluidly connect the press valve of the refillable dispenser and press valve of the pressurized refilling device while the refillable dispenser is mounted on the docking base. In other example embodiments, the adaptor is integrated with one or more of the valves. For example, the press valves may be a female-female valve or a male-female valve. In some example embodiments, the pressurized refilling device includes a flexible bag containing the material and an elastic sleeve that imparts the desired pressure to the bag. Optionally and preferably, the flexible bag, although flexible, is not elastic. Pressure so created pressurized the contents of the bag which may be dispensed through the press valve.
[0081] According to some example embodiments, fluid connection between the refillable dispensing and the pressurized filling device may be initiated by connecting the refillable dispenser to the docking base of the pressurized refilling device while pressing the press valve of the refillable dispenser against the press valve of the pressurized refilling device based on the mounting action. The mounting may be by a screwing housing of the refillable dispenser into the docking base, and/or by snapping the refillable dispenser into a mating snap of the docking base. Or other methods of attaching and releasing two parts.
[0082] In some example embodiments, the refillable dispenser is sized to be compact and is configured to contain a volume that is significantly smaller than a volume of material that the reservoir is configured to contain. Optionally, the reservoir is sized to contain 5-50 times the maximal volume of material that the refillable dispenser can contain. For example, the reservoir may be configured to hold 50 ml of material and while the refillable dispenser may be configured to hold 5 ml of material. Other example volumes may include 100, 200, 300 or 1,000 ml for the reservoir and 10, 20, 50 or 100 ml for the refillable dispenser.
[0083] In some example embodiments, the pressurized filling device is additionally configured to be refilled at the store, hospital, filling station, factory or supplier, instead of being discarded once emptied. Optionally, the pressurized filling device may be filled using a higher pressure reservoir as compared to the pressure of the pressurized filling device. In some example embodiments, the pressurized filling device includes a dedicated press valve configured for filling its reservoir. In some example embodiments, the pressurized refilling device is pressurized to 2-6 bars, e.g. 3-4 bars. Optionally, the refillable dispenser is pressurized to 1-2 bars.
[0084] According to some example embodiments, mounting of the refillable dispenser on the pressurized refilling device actuates simultaneous pressing of both press valves (the press valve of the refillable dispenser and the press valve of the pressurized refilling device). During this actuated open state, material from the pressurized refilling device flows into the refillable dispenser due to the higher pressurized state of the pressurized refilling device as compared to the pressure within the refillable dispenser. Dismounting the refillable dispenser, optionally and preferably simultaneously releases both press valves (the press valve at the inlet of the refillable dispenser and the press valve of the pressurized refilling device) to their normally closed state. Once filled, the refillable dispenser may contain the material in atmospheric pressure, or alternatively in a defined pressure below the higher pressurized state of the pressurized refilling device. Material from the refillable dispensing device may be dispensed while mounted on the pressurized filling device, as well as when disengaged with the pressurized filling device.
[0085] Reference is now made to
[0086] According to some example embodiments, refillable dispenser 200 is automatically refilled based on being mounted on pressurized filling device 300. Mounting of refillable dispenser 200 on pressured filling device 300 may be by screwing, snapping or otherwise pressing refillable dispenser 200 onto pressured filling device 300. The refilling is optionally and preferably performed mechanical with no need for electrical power. Optionally, the refilling occurs within less than 1 second or less than 3 seconds, e.g. 0.1-10 seconds. According to some example embodiments, material contained in pressured filling device 300 is held at a higher pressure as compared to the material contained in refillable dispenser 200. In some example embodiments, the pressurized refilling device is pressurized to 2-6 bars, e.g. 3-4 bars.
[0087] Pressurized filling device 300 houses a volume that is optionally and preferably 5-50 times a volume housed by refillable dispenser 200. For example, pressurized filling 300 device may house a volume of about 50-150 ml and refillable dispenser 200 may house a volume of 5-15 ml. Optionally, refillable dispenser 200 may be compact in size and may for example have a height that is 8-10 cm. Pressurized filling device 300 may have a height of 12-15 cm or more. Material contained in pressurized filling device 300 and supplied to refillable dispenser 200 may be a liquid, a foam, gel, serum, or paste or other viscous material.
[0088] Reference is now made to
[0089] Inlet 249 is configured for receiving flow for refilling refillable dispenser 200. Optionally, inlet 249 is positioned at a base of housing 210 and optionally opposite airless pump 205. In other example embodiments, valve 250 may be positioned along the side of the package or in conjunction with the airless pump 205. According to some example embodiments, valve 250 is configured to be in a normally closed state and to open based on actuating a pressing force on valve 250. Valve 250 may optionally and preferably be an aerosol type valve. Optionally valve 250 is configured for continuous flow while pressed. In some example embodiments, refillable dispenser 200 includes a conduit 220 that extends from inlet 249 to outlet 204 and includes an opening 225. Flow into reservoir 215 may be received through valve 250, may be directed through conduit 220 and expelled into reservoir 215 through opening 225. During dispensing with airless pump 205 material contained in reservoir 215 may be suctioned into opening 225 and may flow through conduit 220 toward airless pump 205 for dispensing material. Optionally, conduit 220 includes more than one opening 225 and/or conduit 220 may be perforated along its length. In other example embodiments, conduit 220 is not included or may only extend from one of inlet 249 or from outlet 204. In some example embodiments, housing 210 includes a connecting feature 213 such as for example screw threads, or a snap that is configured to mechanically connect to a docking base of a pressurized filling device. Optionally and preferably, valves fitted in inlet 249 and outlet 204 are unidirectional valves.
[0090] In some example embodiments, refillable dispenser 200 includes only one port that serves as both an inlet and an outlet. Optionally, when only one port is included, the single port is fitted with a valve 250 that is bidirectional. During refilling the head of airless pump 250 may be removed (e.g., screwed out) and outlet 204 serves as an inlet and is connected to refilling device 300.
[0091] Reference is now made to
[0092] According to some example embodiments, pressurized filling device 300 is a propellant-free device that is pressurized with an elastic sleeve 335 that encompasses and elastically presses a flexible bag 330, both included within reservoir 315. In some example embodiments, conduit 340 is rigid and is defined to have a diameter that is larger than a diameter of elastic sleeve 335 in a neutral state. In this manner, elastic sleeve 335 may maintain pressure force on flexible bag 330 even when flexible bag 330 is almost empty allowing full evacuation of material. Optionally, material contained in reservoir 315 is contained in flexible bag 330. Optionally and preferably, flexible bag 330 includes in opening that is sealed around valve 350 so that material contained in flexible bag 330 may be dispensed through valve 350. In some example embodiments, pressurized filling device 300 may also be refilled. Optionally, pressurized filling device 300 may be refilled in a refilling station through valve 350. Alternatively, pressurized filling device 300 additionally includes an inlet 355 through which pressurized filling device 300 may be refilled. Optionally inlet 355 may be fitted with a valve, e.g. an aerosol type valve. When pressurized filling device 300 includes inlet 355, flexible bag 330 includes an additional opening sealed around inlet 355 so that flexible bag 330 may be refilled through inlet 355. Optionally and preferably both the valve fitted in inlet 355 and valve 350 are unidirectional valves. In other examples, pressurized filling device 300 may include only one port with valve 350 which is used as an inlet at the shop, factory, hospital for refilling and as an outlet at home for dispensing, e.g., for filling the refillable dispenser 200. In these examples, valve 350 is bidirectional.
[0093] According to some example embodiments, the pressure applied on the material for example with elastic sleeve 335 actuates flow from pressurized filling device 300 to refillable dispensing device 200 when refillable dispensing device 200 is mounted on docking base 360. In some example embodiments, docking base 360 includes a connecting feature, e.g. screw threads or snap configured to connect with connecting feature 213 on refillable dispenser or any other connecting/releasing mechanism, between two parts.
[0094] Reference is now made to
[0095] Reference is now made to
[0096] Reference is now made to
[0097] Pressurized filling device 300 may include a connector 347 configured to connect filling valve 350 to inner column or conduit 340. On the refillable dispenser side, a connector 257 may connect valve 250 to one end of conduit 220 and a second connector 207 may connect airless pump 205 to an opposite end of conduit 220. Fluid communication between conduit 220 and bag 230 containing the material to be dispensed may be through opening 225 in conduit 220. In other example embodiments, conduit 220 is not included. Optionally, some flow components in each of the pressurized filling device and the refillable dispenser may be integrated into a single part. The integration may reduce bill of materials and assembly costs.
[0098] Reference is now made to
[0099] Reference is now made to
[0100] Reference is now made to
[0101] According to some example embodiments, piston 280 is configured to slide passively based on the height of volume of material 245 within reservoir 215. Piston 280 preferably includes a through-hole 282 through which conduit 220 is deployed. The interface between piston 280 and the conduit 220 at the through-hole 282 in piston 280 is preferably sealed to prevent or reduce the likelihood of material leakage through through-hole 282. In some example embodiments, piston 280 is positioned distal to inlet 250 and proximal to outlet 204 while refillable dispenser is empty from material 245. In some example embodiments conduit 220 with opening 225 positioned at a height between outlet 204 and piston 280 provides the ability to both direct flow into reservoir 215 during refilling and out of reservoir 215 during dispensing.
[0102] According to some example embodiments, refillable dispenser 202 may be filled based on engaging the refillable dispenser on the pressurized filling device as described for example in
[0103] In embodiments in which both the dispenser and the refilling device include a flexible bag containing the material and an elastic sleeve that imparts pressure to the bag, the characteristic stress-strain curve of the elastomeric material forming the sleeve of the refilling device is higher than the characteristic stress-strain curve of the elastomeric material forming the sleeve of the refillable dispenser, for any strain exhibited by the sleeves during the refilling operation. Specifically, defining the stress-strain curve as the elastic modulus of the elastomeric material as an increasing function of the elongation of the elastomeric material, the value of the elastic modulus for any elongation during the refilling operation is higher for the elastic sleeve of the refilling device than for the elastic sleeve of the refillable dispenser.
[0104] Preferably, the elastic modulus of the elastomeric material forming the sleeve of the refilling device at elongation X is the same or as the elastic modulus of the elastomeric material forming the sleeve of the refillable dispenser at elongation that is α*X where a is a positive parameter larger than 1, optionally and preferably from about 1.25 to about 2.75.
[0105] Typical values for the elastic modulus of the elastomeric material forming the sleeve of the refilling device include, without limitation, at least one of the following ranges: from about 1.5 MPa to about 3 MPa at elongation of about 100%, from about 3 MPa to about 5 MPa at elongation of about 200%, from about 5.5 MPa to about 9 MPa at elongation of about 300%, from about 10 MPa to about 15 MPa at elongation of about 400%, and from about 15 MPa to about 30 MPa at elongation of from about 400% to about 600%.
[0106] Typical values for the elastic modulus of the elastomeric material forming the sleeve of the refillable dispenser include, without limitation, at least one of the following ranges: less than 1.5 MPa at elongation of about 100%, from about 1.5 MPa to about 3 MPa at elongation of about 200%, from about 3 MPa to about 5 MPa at elongation of about 300%, from about 5.5 MPa to about 9 MPa at elongation of about 400%, from about 10 MPa to about 15 MPa at elongation of about 500%, and from about 15 MPa to about 30 MPa at elongation of from about 500% to about 700%.
[0107] Reference is now made to
[0108] Reference is now made to
[0109] It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination or as suitable in any other described embodiment of the invention. Certain features described in the context of various embodiments are not to be considered essential features of those embodiments, unless the embodiment is inoperative without those elements.
[0110] In addition, any priority document(s) of this application is/are hereby incorporated herein by reference in its/their entirety.