Wireless Actuators
20210355972 · 2021-11-18
Inventors
Cpc classification
F15B21/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/885
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2015/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/1485
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of performing wireless actuation by inductive heating of magnetic particles. The method provides a bladder having an inner surface and an outer surface, the inner surface forming an interior area, the bladder configured to expand or retract so as to change an area of the interior area, (ii) a plurality of magnetic particles suspended in a fluid medium and disposed within the interior area, and (iii) a sleeve disposed on the outer surface of the bladder. The method excites the plurality of magnetic particles by application of an alternating magnetic field to which the particles reaction. The method causes, by the excited magnetic particles, a phase transition to the fluid medium within the interior area which causes the bladder to expand, such that the sleeve confining the bladder generates actuation from the expansion or retraction of the bladder.
Claims
1. A device for wireless actuation, the device comprising: a bladder having an inner surface and an outer surface, the inner surface forming an interior area, the bladder configured to expand or retract so as to change an area of the interior area; a plurality of magnetic particles suspended in a fluid medium and disposed within the interior area, the plurality of magnetic particles configured to react to an alternating magnetic field which causes a phase transition to the fluid medium within the interior area and causes the bladder to expand; and a sleeve disposed on the outer surface of the bladder, the sleeve configured to confine the bladder so as to generate actuation from the expansion or retraction of the bladder.
2. The device of claim 1, wherein the plurality of magnetic particles are configured to heat in reaction to the alternating magnetic field and the heat of the magnetic particles causes the phase transition to the fluid medium.
3. The device of claim 2, wherein the plurality of magnetic particles are heated by the alternating magnetic field inducing a current within a set of the plurality of magnetic particles.
4. (canceled)
5. (canceled)
6. The device of claim 2, wherein the phase transition includes generating steam within the interior area by the heated magnetic particles boiling the fluid medium within the interior area, such that the steam causes the bladder to expand within the sleeve.
7. The device of claim 6, wherein the bladder is expanded due to pressure caused by the steam within the interior area, and due to confinement of the bladder within the sleeve, the expansion or retraction of the bladder generates the actuation.
8. (canceled)
9. (canceled)
10. (canceled)
11. (canceled)
12. (canceled)
13. The device of claim 1, wherein the sleeve is made of braided carbon fiber.
14. (canceled)
15. (canceled)
16. (canceled)
17. The device of claim 1, wherein the plurality of magnetic particles are coated with a coating material to prevent agglomeration.
18. The device of claim 17, wherein the coating material includes methoxy-PEG-silane.
19. A wireless actuation system, the system comprising: the device of claim 1; and a magnetic field generator configured to generate an alternating magnetic field.
20. A method of wireless actuation, the method comprising: providing (i) a bladder having an inner surface and an outer surface, the inner surface forming an interior area, the bladder configured to expand or retract so as to change an area of the interior area, (ii) a plurality of magnetic particles suspended in a fluid medium and disposed within the interior area, and (iii) a sleeve disposed on the outer surface of the bladder; exciting the plurality of magnetic particles by application of an alternating magnetic field to which the plurality of magnetic particles react; and causing, by the excited magnetic particles, a phase transition to the fluid medium within the interior area which causes the bladder to expand, such that the sleeve confining the bladder generates actuation from the expansion or retraction of the bladder.
21. The method of claim 20, wherein exciting includes heating the magnetic particles in reaction to the alternating magnetic field and the heat of the magnetic particles causes the phase transition to the fluid medium.
22. The method of claim 20, wherein the plurality of magnetic particles are heated by the alternating magnet field inducing a current within a set of the plurality of magnetic particles.
23. (canceled)
24. (canceled)
25. The method of claim 20, wherein the phase transition includes generating steam in the interior area by the heated magnetic particles boiling the fluid medium in the interior area, such that the steam causes the bladder to expand within the sleeve.
26. The method of claim 25, wherein the bladder is expanded due to pressure caused by the steam within the interior area, and due to confinement of the bladder within the sleeve, the expansion or retraction of the bladder generates the actuation.
27. (canceled)
28. The method of claim 20, wherein the plurality of magnetic particles are microparticles or nanoparticles.
29. (canceled)
30. The method of claim 20, wherein the plurality of magnetic particles comprise one or more of: iron, iron oxide, nickel, nickel oxide, cobalt and/or cobalt oxide.
31. The method of claim 20, wherein the plurality of magnetic particles comprise Fe.sub.3O.sub.4.
32. The method of claim 20, wherein the sleeve is made of braided carbon fiber.
33. (canceled)
34. (canceled)
35. (canceled)
36. The method of claim 20, wherein the plurality of magnetic particles are coated with a coating material to prevent agglomeration.
37. The method of claim 36, wherein the coating material includes methoxy-PEG-silane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The foregoing features of embodiments will be more readily understood by reference to the following detailed description, taken with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
[0053] Embodiments of the present invention described herein address the challenges mentioned above by using wireless signals to power up actuators including thermal and pneumatic actuators, and, indeed, any type of thermomechanical actuator. These embodiments generate the required pneumatic pressure inside a McKibben-type artificial muscle without using compressors, pumps, and valves. Embodiments are based on induction heating of magnetic micro/nano particles within a fluid environment by an alternating magnetic field. For example, an embodiment may generate high pressure steam via inductively heating magnetic nanoparticles mixed with a phase changing fluid, such as water, with a small and portable high-power induction heater. Metallic particles such as ferromagnetic nanoparticles (e.g., Fe.sub.3O.sub.4) generate heat when exposed to a high frequency alternating magnetic field. The physics behind this phenomenon can be produced by different mechanisms such as hysteresis losses, Joule heating via eddy current, Brownian, and Néel relaxation.
Wireless Actuation System
[0054] Reference is made to
[0055] As shown in
[0056] As shown in
[0057] In embodiments, the excitation is due to direct or indirect heating of the magnetic particles 205 by the alternating magnetic field. In some embodiments, the magnetic heating is ohmic heating, such that the heating is caused by the magnetic field inducing an electric current (e.g., eddy current) within the device 210. In an embodiment, the heating is caused by the magnetic field generating an electric current within each of the magnetic particles 205 contained in the device 210. In other embodiments, the heating of the magnetic particles 205 is caused by the magnetic field through hysteresis losses, Brownian, and Néel relaxation, and such.
Method of Wireless Actuation
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[0059] At step 620, the method excites the magnetic particles by application of an alternating magnetic field to which the magnetic particles react. In some embodiments, the magnetic field is a high frequency alternating magnetic field. In some embodiments, the excitement of the magnetic particles includes heating of the particles within the interior area of the bladder in reaction to the alternating magnetic field. In some embodiments, the magnetic particles are excited by the alternating magnetic field inducing a current (e.g., an eddy current) within a set of the magnetic particles. In some embodiments, the magnetic particles are excited by the magnetic field causing hysteresis losses, Brownian relaxation, and/or Néel relaxation.
[0060] At step 630, the method causes, by the excited magnetic particles, a phase transition to the fluid within the interior area of the bladder which causes the bladder to expand, such that the sleeve confining the bladder generates actuation from the expansion or retraction of the bladder. In some embodiments, where the excitement includes heating, the heated particles cause the phase transition to the fluid within the interior area of the bladder. In some of these embodiments, the phase transition includes generating steam within the interior area of the bladder by the heated magnetic particles boiling the fluid within the interior area, such that the steam causes the bladder to expand within the sleeve. In some of these embodiments, the bladder is expanded due to pressure caused by the steam, and due to confinement of the bladder within the braided sleeve, the expansion or retraction of the bladder causes actuation. The expansion may include axial contractile strain, radial expansion, rotation, etc. of the bladder that generates the actuation. The actuation produces power or energy that may be used to move or control a mechanism or system, such as a robot arm.
[0061] Embodiments of the device 210 may be used in thermal actuators such as nylon actuator, shape memory alloys, shape memory polymers, and shape memory materials in general. The magnetic particles 205 may be dispersed in a liquid adhesive and coated on the actuator body to generate the heat required for excitation. For paraffin wax-infiltrated actuators, the magnetic particles 205 may be mixed with paraffin or any other thermo-responsive material with good volumetric expansion and infiltrate the yarn with it. Bending, linear, and torsional actuators made with nylon and shape memory alloys may be used.
Applications
[0062] Pneumatic artificial muscles have been applied in biomedical devices such as prosthetic arms/legs, robotic arms, robotic grippers, and even 3D printers. Classic pneumatic linear actuators made from movable discrete components such as pistons moving within cylinders, can generate relatively high strain rates and are typically used in industries requiring rapid manufacturing throughput. Due to the untethered nature of the actuation mechanism, the actuator can potentially be used in a confined environment in which a mechanical work is required. Examples can be in vacuum or cryogenic environments.
[0063] Another confined environment can be the human body. In balloon angioplasty, an endovascular procedure to widen narrowed or obstructed arteries or veins (typically to treat arterial atherosclerosis), a balloon is pressurized from outside the body. By utilizing techniques in accordance with the present invention, there is no need to have a long tube. Moreover, instead of one balloon at a time, multiple balloons can be used at different locations without the need for a tube.
[0064] One of the major advantages of techniques described herein in accordance with embodiments of the present invention is that unlike electromagnetic waves, the magnetic field may be localized and can be used to locally active actuators without activating the neighbouring ones. Some approaches are offered by harvesting EM waves and using them to charge a capacitor and use the charge in the capacitor to power up a micro-device. The problem associated with this technique is that the device can be hacked by and EM waves can scatter in different environments in different directions.
[0065] Fabrication methods, such as molding and 3D printing, have been used to fabricate PAMs that can generate bending and/or torsional actuation in addition to linear actuation. The techniques in embodiments of the present invention use heat converting units, such as magnetic nano/micro particles combined with phase transition materials, to achieve pressure inside a confined system. This pressure can be utilized in any actuator (that works on the basis of pressure or phase transition of a material) fabricated via additive manufacturing (e.g., 3D printing), molding, and other such manufacturing techniques.
Example I
[0066] A wireless actuation device, such as shown in
[0067] Due to the high surface to volume ratio of the magnetic nanoparticles used, a higher rate of generating steam was achieved compared to the case of using a wire coiled inside the system to generate steam. This increase in steam generation was due to the fact that heating of the magnetic nanoparticles—water dispersion occurs almost simultaneously, whereas for the case of using a coiled wire, part of the heat should be transferred via convection or conduction in the phase-changing material. More importantly, using a solid wire as a heating element added to the stiffness of the actuator which in return decreased the contractile strain. Moreover, encapsulation of the system for high pressure conditions was much easier without implementing a heating wire that passes through the structure.
[0068] The wireless activation device made according to this example achieved 20% contractile strain under 2 kg of load, which is very comparable to what can be achieved with a high-pressure air McKibben artificial muscle.
[0069] To demonstrate the generation of steam pressure inside the bladder, a glass vial was filled with magnetic nanoparticles/water dispersion and sealed within the latex balloon. When excited by a magnetic field, the dispersion generated enough pressure to expand the balloon.
[0070] To better understand the working mechanism of the device, a model was developed which used temperature (T) and strain (ε) to predict the output force from the following equation (A):
[0071] where ro is the initial radius of the muscle, a and b are function of the initial bias angle of the braiding (θo), and γ and κ are thermal pressure coefficient and coefficient of compressibility, respectively. To evaluate this model, two samples were made with different initial bias angles and dispersion concentrations. Sample 1, with initial bias angle of 34.8° and dispersion concentration of 0.2 g/mL generated less strain at zero load, while sample 2, with bias angle of 40° and dispersion concentration of 0.1 g/mL, generated larger strain at zero load and smaller force at zero strain. The model was fitted with experimental data by measuring the T, To, θo, γ, and κ experimentally.
[0072] For some robotic applications, such as in robotic surgery, it is desirable to lock the muscle after the first excitation without consuming further power. In nature, this happens to spider dragline silk. At high humidity conditions such as raining, the dragline silk super contracts (50% strain under no load) and maintains it. To obtain such a property, instead of using water, carbonated water was used to make the dispersion. The results show strain locking of 2.5% which is 22% of the active strain.
[0073] To evaluate reproducibility of the strain, the muscle was excited 50 more cycles after it reached a stable strain response and no significant degradation in the strain was observed.
Example II
Material and Heating Mechanism
[0074] In this example, a concentration of 1-2 g iron oxide was dispersed in 7-10 mL of water and placed within a sealed bladder (muscle) and exposed to an alternating magnetic field.
[0075] Upon exposure to an alternating magnetic field, metals (with grain size of greater than 1 μm) generate heat due to formation of an eddy current. This induced current in the metallic piece generates a Joule heating effect. The distribution of the induced current inside the conductor is dictated by the skin depth which itself is a function of the frequency (f), electrical conductivity (σ) and magnetic permeability (μ) of the material (i.e., δ=1/√{square root over (πfσμ)}. The effective heating power (per mass) due to an eddy current for a polydispersion system with grain diameter mean square of <d.sup.2> equals:
[0076] where p.sub.e is the electrical resistivity of the metallic particles, p.sub.m is the volumetric mass density of the sample, f is the magnetic oscillation frequency, H is the magnetic field strength, μ.sub.0 is the vacuum magnetic permeability (μ.sub.0=4π×10−.sup.7 H/m). The mean square of the grain diameter is <d.sup.2>=d.sub.0.sup.2exp(2β.sup.2) where d.sub.0 and β are parameters of the lognormal function. In this form of induction of heating, the sample can be treated as an RL circuit where the L represents inductance of the secondary winding of a transformer with the primary winding being the induction heating coil and R represents the Joule heating effect (as shown in
[0077] For magnetic nano-particles, such as ferrimagnetic materials, (e.g., Fe.sub.3O.sub.4) dispersed in a liquid, Brownian-Néel relaxation (for single domain particles such as superparamagnetic nano-particles) and hysteresis losses (for multi-magnetic domains) are the dominant heating mechanisms, as shown in
[0078] In order to achieve heat generation by the magnetic nano-particles, the period of magnetic field oscillation should be shorter than the Brownian relaxation time (τ.sub.B), Néel relaxation time (τ.sub.N), and the overall effective relaxation time, which is τ=(1/τ.sub.B+1/τ.sub.N).sup.−1, if both mechanisms are desired. In Brownian relaxation (as shown in
[0079] It is observed that particles that exhibit ferromagnetic behavior (i.e., hysteresis), at low magnetic fields (below 5 kA/m or 63 Oe), the P.sub.h scales with H.sup.3. This third-order power law is in distinction with the second-order power law for the power scaling with magnetic field in eddy current induction heating mechanism. The magnitude of the generated heat due to hysteresis is proportional to the frequency (∝f), while for eddy current, it is proportional to the square of the frequency (∝f.sup.2). The frequency f≈150 kHz was chosen which provides enough heat for exciting the pneumatic actuator and is easy to generate with high power metal oxide semiconductor field effects (MOSFETs) in a compact circuit.
Example III
[0080] Considering the size of the nanoparticles used in Example I (i.e., 200 nm-300 nm), it is hypothesized that hysteresis loss is the dominant heating mechanism. To test this hypothesis, the behavior of heating power was examined as a function of magnetic field.
[0081] For this Example, the sample was prepared by mixing 1.134 g of the magnetic nanoparticles 812 with 11.25 mL silicone oil 810. For the experiment, 0.6 mL of the resulting solution was transferred to a 1 mL vial and the sample was then placed inside a bigger vial. The gap between the two vials was filled with a thermally insulating material 804 (aerogel). The coil temperature was kept constant at 17° C. during the experiment by running a constant temperature water through the coil (as shown in
T(t)=T∞(1−exp(−t/τ (3)
[0082] where T∞ is the temperature difference between the vial and the ambient at steady state and τ is the heating time constant. The rate of increase in temperature right after the excitation can be expressed as:
[0083] The (dT/dt).sub.t=o for each temperature profile is plotted as a function of the excited magnetic field and fitted with (H/a).sup.n (as shown in
[0084] The induction heating apparatus used in Example III was based on a Zero Voltage Switching (ZVS) topology. In this circuit (as shown in
[0085] A copper pipe with outer diameter (OD) of 3/16″ (4.7625 mm) and wall thickness of 0.03″ (0.762 mm) was used to make the induction heating coil. The coil has 4.5 turns (N) with coil length (L) and coil inner diameter (R) (as shown in
[0086] In order to find the magnitude of the magnetic field inside the coil, the magnetic field was formulated as a function of distance from the center of a coil of width dw from the Biot-Savart as mentioned below:
[0087] where n=N/L is the number of turns per length of the coil, R is radius of the ring, and I is the current through the ring (
[0088] Now the magnetic field in the center of the coil to be determined by:
[0089] Using the measured data for the amplitude of the magnetic field as a function of distance, equation (4) can be fit to estimate the magnetic field inside the coil to be H≈37 Oe and H≈100 Oe for excitation voltages of 12 V and 33 V, respectively.
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[0091] The current (I) in equation 4, was found by measuring the voltage across the coil and using the following equation (assuming zero resistance across the coil) for impedance to find the current:
[0092] where L is the inductance of the coil which can be found from the resonance frequency of the LC tank (i.e., L=1/C(2πf).sup.2).
[0093] Fiber optic temperature monitoring technique was used to null the effect of magnetic noise in measuring the temperature, immunity to radio frequency (RF) and microwave radiation.
[0094] Output force of a pressure-driven cylindrical actuator, such as McKibben artificial muscle, is related to the contraction strain (ϵ), the differential pressure between the ambient and pressure inside the confined bladder (P), the initial bias angle of the braiding (θ.sub.0), and the initial radius of the muscle (r.sub.o) (ref=Tondu and Lopez, 2000) as the following equation suggests:
F(P,ϵ)=(πr.sub.0.sup.2)P[a(1−ϵ).sup.2−b] (9)
[0095] where a=3/tan.sup.2(θ.sub.0) and b=1/sin.sup.2(θ.sub.0). This model was developed under the assumption of full transmission of the pressure inside the bladder to the external braiding without considering the stiffness of the muscle and geometry variations at both ends of the muscle. At zero strain, the blocking force can be found to be
and at zero force, the maximum strain ϵ.sub.max=1−√{square root over (b/a)}. To account for elasticity of the muscle the term P can be replaced by P−P.sub.e where P.sub.e is the pressure needed to elastically deform the bladder. The effect of the geometry variations at both ends of the muscle can also be included in the model by multiplying the strain with a correction factor k. From the braiding geometry the change in volume within the braided sleeve can be found to be:
[0096] where V.sub.0 is the initial volume of braided sleeve.
[0097] From Maxwell's relations isothermal compressibility (k) can be derived to be:
[0098] which is the fractional change in volume of a system with pressure at constant temperature and can be expressed in terms of the thermal expansion coefficient (α) and thermal pressure coefficient (γ) as:
[0099] where α is defined as the fractional change in the volume of a system with temperature at constant pressure and can be written as:
[0100] and γ is defined as the fractional change in the pressure of a system with temperature at constant volume and can be written as:
[0101] Both α and γ can be determined experimentally. Assuming that k is independent of P and V at low temperature and pressure ranges, equation (9) can be solved and combine with equation (8) to rewrite equation (7) as:
[0102] where T.sub.0 is the temperature at P=P.sub.D and V=V.sub.0. First the block force (F.sub.block) was measured under isometric conditions (
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[0104] The embodiments of the invention described herein are intended to be merely exemplary; variations and modifications will be apparent to those skilled in the art. All such variations and modifications are intended to be within the scope of the present invention as defined in any appended claims.