Lighting Unit for a Motor Vehicle Headlight for Generating a Light Distribution Having a Light-Dark Boundary
20220010938 · 2022-01-13
Inventors
Cpc classification
F21S41/336
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/365
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2102/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a lighting unit for a motor vehicle headlight for generating a light distribution having a light-dark boundary, wherein the lighting unit (1) comprises a light source (2), a first reflector (R.sub.1) having at least one focal point (F.sub.1R1) in which the light source (2) is arranged, a second reflector (R.sub.2) having at least one focal point (F.sub.1R2), wherein the second reflector (R.sub.2) is arranged downstream of the first reflector (R.sub.1) in the beam path (S), and an aperture (B) arranged between the first reflector (R.sub.1) and the second reflector (R.sub.2). The first reflector (R.sub.1) has a first reflector portion (R.sub.11) and at least one second reflector portion (R.sub.12), the aperture (B) being arranged in such a way that it is associated with the first reflector portion (R.sub.11) of the first reflector (R.sub.1) and is arranged at a small distance (D.sub.1) near the beam (S.sub.11) emitted from the first reflector portion (R.sub.11), and clips the intermediate light image generated in the first reflector portion (R.sub.11) to form a light-dark boundary, and the intermediate light image generated in the second reflector portion (R.sub.12) is substantially free of influence of shadowing of the aperture arrangement.
Claims
1. A lighting unit for a motor vehicle headlight for generating a light distribution with a light-dark boundary, the lighting unit (1) comprising: at least one light source (2); at least one first reflector (R.sub.1) having at least one focal point (F.sub.1R1), wherein the at least one light source (2) is arranged in the at least one focal point (F.sub.1R1); at least one second reflector (R.sub.2) having at least one focal point (F.sub.1R2), wherein the at least one first reflector (R.sub.1) is configured to emit and forward light to the at least one second reflector (R.sub.2) and wherein the at least one second reflector (R.sub.2) is arranged downstream of the at least one first reflector (R.sub.1) in a beam path (S) and is configured to display an intermediate light image generated by the first reflector (R.sub.1); and at least one aperture (B) which is arranged in the beam path (S) between the at least one first reflector (R.sub.1) and the at least second reflector (R.sub.2), wherein: the first reflector (R.sub.1) is constructed in at least two parts (R.sub.11, R.sub.12) and has a first reflector portion (R.sub.11) and at least one separate second reflector portion (R.sub.12), each reflector portion (R.sub.11, R.sub.12) having at least one focal point (F.sub.1R11, F.sub.1R12) in each case, and at least one focal point (F.sub.1R11, F.sub.1R12) of the first and the at least second reflector portion (R.sub.11, R.sub.12) is arranged in each case congruently at the location of the at least one light source (2), the at least two part first reflector (R.sub.11, R.sub.12) splitting is configured to split the beam (S.sub.1) exiting from the at least one light source (2) into at least two separate beams (S.sub.11, S.sub.12), the at least one aperture (B) is arranged in such a way that it is associated with the first reflector portion (R.sub.11) of the first reflector (R.sub.1) and is arranged at a small distance (D.sub.1) near the beam (S.sub.11) emitted from the first reflector portion (R.sub.11), and clips the intermediate light image generated in the first reflector portion (R.sub.11) to form a light-dark boundary, and the at least one aperture (B) is arranged at a greater distance (D.sub.2) away from the beam (S.sub.12) emitted from the at least second reflector portion (R.sub.12) and the intermediate light image generated in the second reflector portion (R.sub.12) is substantially free of influence of shadowing of the aperture arrangement.
2. The lighting unit (1) according to claim 1, wherein: the first reflector (R.sub.1) is constructed in a plurality of parts and has a plurality of reflector portions (R.sub.11, R.sub.12, R.sub.1N) having at least one focal point (F.sub.1R11, F.sub.1R12, F.sub.1R1N), the at least one light source (2) being arranged in each case in the at least one focal point (F.sub.1R11, F.sub.1R12, F.sub.1R1N), the at least one aperture (B) being arranged in such a way that it is exclusively associated with the first reflector portion (R.sub.11) of the first reflector (R.sub.1) and is arranged at a small distance (D.sub.1) near the beam (S.sub.11) emitted from the first reflector portion (R.sub.11), and clips the intermediate light image generated in the first reflector portion (R.sub.11) to form a light-dark boundary, and the at least one aperture (B) being arranged at a greater distance (D.sub.2, D.sub.N) away from the beams (S.sub.12, S.sub.1N) emitted from the second (R.sub.12) and optionally from the further reflector portions (R.sub.1N) of the first reflector (R.sub.1) at a distance and the intermediate light images generated in the second and optionally the further reflector portions (R.sub.12, R.sub.1N) being substantially free of influence of shadowing of the aperture arrangement.
3. The lighting unit (1) according to claim 1, wherein the second reflector (R.sub.2) is divided into two or more reflector segments (R.sub.21, R.sub.22, R.sub.2N) in a facet-like manner, a first reflector segment (R.sub.21) of the second reflector (R.sub.2) being associated with the intermediate light image generated in the first reflector portion (R.sub.2) of the first reflector (R.sub.1).
4. The lighting unit (1) according to claim 1, wherein the second reflector (R.sub.2) is divided into two or more reflector segments (R.sub.21, R.sub.22, R.sub.2N) in a facet-like manner, precisely the first reflector segment (R.sub.21) of the second reflector (R.sub.2) being associated with the intermediate light image generated in the first reflector portion (R.sub.11) of the first reflector (R.sub.1).
5. The lighting unit (1) according to claim 1, wherein the at least one aperture (B) is attached directly to or at least near the first reflector portion (R.sub.12) of the first reflector (R.sub.1).
6. The lighting unit (1) according to claim 1, wherein the at least one aperture (B) is attached directly to or at least near the first reflector segment (R.sub.21) of the second reflector (R.sub.2).
7. The lighting unit (1) according to claim 1, wherein an aperture plane (BE) of the at least one aperture (B) corresponds to a focal plane (FE) of the at least one focal point (F.sub.1R21) of the first reflector segment (R.sub.21) of the second reflector (R.sub.2).
8. The lighting unit (1) according to claim 1, wherein at least the first reflector portion (R.sub.11) of the first reflector (R.sub.1) is an ellipsoidal reflector which has a second focal point (F.sub.2R11), the at least one aperture (B) being arranged so that it is spaced at a short distance (D.sub.1) from the second focal point (F.sub.2R11) of the first reflector portion (R.sub.11).
9. The lighting unit (1) according to claim 1, wherein the two or more reflector portions (R.sub.11, R.sub.12, R.sub.1N) of the first reflector (R.sub.1) are ellipsoidal reflectors in each case, each having a second focal point (F.sub.2R11, F.sub.2R12, F.sub.2R1N), the at least one aperture (B) being arranged such that it is arranged at a small distance (D.sub.1) near the second focal point (F.sub.2R11) of the first reflector portion (R.sub.11) and the aperture (B) being arranged at a greater distance (D.sub.2, D.sub.N) away from the second focal points (F.sub.2R12, F.sub.2R1N) of all further reflector portions (R.sub.12, R.sub.1N) of the first reflector (R.sub.1).
10. The lighting unit (1) according to claim 1, wherein the small distance (D.sub.1) from the beam (S.sub.11) and/or from the second focal point (F.sub.2R11) of the first reflector portion (R.sub.11) of the first reflector (R.sub.1) to an aperture edge (BK.sub.1) of the aperture (B) is then defined as near the aperture (B) if the distance (D.sub.1) is less than 1.7 times the value of a reference length (L), and the intermediate light image generated in the first reflector portion (R.sub.11) is clipped to form a light-dark boundary, the reference length (L) being selected as the smallest distance from the distances of the maximum illuminance (E.sub.MAX) of all reflector portions (R.sub.11, R.sub.12, R.sub.1N) of the first reflector (R.sub.1) to the aperture edge (BK.sub.1) of the aperture (B).
11. The lighting unit (1) according to claim 1, wherein the greater distance (D.sub.2, D.sub.N) from the beam (S.sub.12, S.sub.1N) and/or from the second focal point (F.sub.2R12, F.sub.2R1N) of the second reflector portion (R.sub.12) and possibly the further reflector portions (R.sub.1N) of the first reflector (R.sub.1) to an aperture edge (BK.sub.1) of the aperture (B) is then defined as away from the aperture (B), if by introducing the aperture (B) in the beam path (S) the luminous flux of the intermediate light image generated in the second and optionally the further reflector portions (R.sub.12, R.sub.1N) is reduced by at most 10%.
12. The lighting unit (1) according to claim 1, wherein the at least one aperture (B) has a first aperture edge (BK.sub.1) for generating a first light-dark boundary and a second aperture edge (BK.sub.2) for generating a second light-dark boundary and/or is adjustably arranged in the beam path (S) between the at least one first reflector (R.sub.1) and the at least second reflector (R.sub.2).
13. The lighting unit (1) according to claim 1, wherein the at least one light source (2) is an LED light source.
14. The lighting unit (1) according to claim 1, wherein the at least one light source (2) is a laser light source.
15. A motor vehicle headlight (10) having at least one lighting unit (1) according to claim 1.
16. The lighting unit of claim 10, wherein the distance (D.sub.1) is less than 1.5 times the value of a reference length (L).
17. The lighting unit of claim 10, wherein the distance (D.sub.1) is less than 1.3 times the value of a reference length (L).
18. The lighting unit of claim 11, wherein the luminous flux of the intermediate light image generated in the second and optionally the further reflector portions (R.sub.12, R.sub.1N) is reduced by at most 7%.
19. The lighting unit of claim 11, wherein the luminous flux of the intermediate light image generated in the second and optionally the further reflector portions (R.sub.12, R.sub.1N) is reduced by at most 5%.
Description
[0062] Further details, features, and advantages of the invention emerge from the following explanation of the embodiments shown schematically in the drawings. In the drawings:
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[0079] A disadvantage of this embodiment known from the prior art is at least that the aperture B clips each of the intermediate light images of all four reflector segments R.sub.21, R.sub.22, R.sub.23, and R.sub.24, to form light-dark boundaries. Thus, the overall efficiency of this known lighting unit—expressed as the quotient of the luminous flux used to the luminous flux exiting (in each case specified in lumens [lm])—is disadvantageously reduced.
[0080] The illustrations
[0081] The light-dark boundary of the overall light image, which is illustrated in
[0082] A light image generated in this way is therefore inefficient since the light-dark boundary is only actually required in one of the four intermediate light images, namely in this case in the intermediate light image obtained in the first reflector segment R.sub.21, whereas the light-dark boundary is required in all intermediate light images of the four reflector segments R.sub.21, R.sub.22, R.sub.23, and R.sub.24. With a total luminous flux of 100 lumens [lm] used in this case and an assumed reflectivity of the reflectors used of 0.95 or 95%, an exiting luminous flux of a total of only 53 lumens [lm] is obtained.
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[0085] As can be seen from
[0086] As illustrated in
[0087] The second reflector R.sub.2 used in this case is, for example, a free-form reflector, each of the four reflector segments R.sub.21, R.sub.22, R.sub.23, and R.sub.24 having a focal point F.sub.1R21, F.sub.1R22, F.sub.1R23, or F.sub.1R24 in each case. These focal points F.sub.1R21, F.sub.1R22, F.sub.1R23, and F.sub.1R24 of the four reflector segments R.sub.21, R.sub.22, R.sub.23 and, R.sub.24 of the second reflector R.sub.2 are also arranged in the aperture plane BE.
[0088] The first reflector segment R.sub.21 of the second reflector R.sub.2 is associated with the intermediate light image generated in the first reflector portion Rn of the first reflector R.sub.1, this intermediate light image being shown in
[0089] The further reflector segments R.sub.22, R.sub.23, and R.sub.24 of the second reflector R.sub.2 are associated with the second reflector portion R.sub.12 of the first reflector R.sub.1. The corresponding intermediate light images of the second, third, and fourth reflector segments R.sub.22, R.sub.23, and R.sub.24 are shown in the illustrations
[0090] For this purpose,
[0091] In the overall light image of the lighting unit 1 according to the invention shown in
[0092] In comparison to the above-mentioned example according to
[0093] The two illustrations
[0094] The second reflector R.sub.2 is segmented in this case, for example, into four reflector segments R.sub.21, R.sub.22, R.sub.23, and R.sub.24 arranged next to one another. The aperture B is attached in this case directly to the second reflector R.sub.2 on its first reflector segment R.sub.21 and is only associated with the first reflector portion R.sub.11 of the first free-form reflector. Furthermore, only the first reflector segment R.sub.21 of the second reflector R.sub.2 is associated in this case with the intermediate light image generated in the first reflector portion R.sub.11 of the first reflector R.sub.1. This is shown in
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[0097] The aperture B is positioned in such a way that a first aperture edge BK.sub.1 of the aperture B is optically not active in this case and is arranged somewhat at a distance away from the first beam S.sub.11 and from the second beam S.sub.12. A second aperture edge BK.sub.2 and a third aperture edge BK.sub.3 of the aperture B are optically active in this case. The first beam S.sub.11 is focused in this case near the optically active aperture edge BK.sub.3. The second beam S.sub.12 is focused near the optically active aperture edge BK.sub.2.
[0098] This allows that [0099] (i) only the intermediate light image generated in the third reflector portion R.sub.11 is clipped by the optically active first aperture edge BK.sub.3 to form a light-dark boundary, and [0100] (ii) only the intermediate light image generated in the second reflector portion R.sub.12 is clipped by the optically active second aperture edge BK.sub.2 to form a light-dark boundary.
[0101] The intermediate light image generated in the first reflector portion R.sub.11 remains substantially free of influence of shadowing of the aperture edge BK.sub.2. The intermediate light image generated in the second reflector portion R.sub.12 remains substantially free of influence of shadowing of the aperture edge BK.sub.3.
[0102] The second reflector R.sub.2 is segmented in this case, for example, into a plurality of reflector segments, with three reflector segments R.sub.21, R.sub.22, and R2.sub.3 arranged next to one another being considered in more detail for the following description. Only the first reflector segment R.sub.21 of the second reflector R.sub.2 is associated in this case with the intermediate light image generated in the first reflector portion R.sub.11 of the first reflector R.sub.1. The intermediate light images generated in the second and third reflector segments R.sub.22, R.sub.23 are advantageously not clipped, which increases the overall efficiency of the lighting unit 1 shown.
[0103] The aperture B shown in this case also has a further, second aperture edge BK.sub.2, which, analogously to the preceding description, can in turn serve for selective shadowing of the intermediate light image of a further reflector segment of the second reflector R.sub.2.
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[0108] The loss of luminous flux of the aperture arrangement shown in the left half of
[0109] In the right half of
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[0111] As an example, 1.5 times the value of the reference length L is shown as a dashed line in
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LIST OF REFERENCE SIGNS
[0113] 1 Lighting unit [0114] 2 Light source [0115] 10 Motor vehicle headlight [0116] B Aperture [0117] BE Aperture plane [0118] BK.sub.1 (First) aperture edge of the aperture [0119] BK.sub.2 Second aperture edge of the aperture [0120] D.sub.1 Distance of the aperture from the beam of the first reflector portion [0121] D.sub.2 Distance of the aperture from the beam of the second reflector portion [0122] D.sub.N Distance of the aperture from the beam of the third or further reflector portion [0123] E.sub.MAX Maximum illuminance [0124] F.sub.1R1 (First) focal point of the first reflector [0125] F.sub.1R11 (First) focal point of the first reflector portion of the first reflector [0126] F.sub.1R12 (First) focal point of the second reflector portion of the first reflector [0127] F.sub.1R1N (First) focal point of the third or further reflector portion of the first reflector [0128] F.sub.2R1 Second focal point of the first reflector [0129] F.sub.2R11 Second focal point of the first reflector portion of the first reflector [0130] F.sub.2R12 Second focal point of the second reflector portion of the first reflector [0131] F.sub.2R1N Second focal point of the third or further reflector portion of the first reflector [0132] F.sub.1R2 (First) focal point of the second reflector [0133] F.sub.1R21 (First) focal point of the first reflector segment of the second reflector [0134] F.sub.1R22 (First) focal point of the second reflector segment of the second reflector [0135] F.sub.1R2N (First) focal point of the third or further reflector segment of the second reflector [0136] FE Focal plane of the (first) focal point of the first reflector segment of the second reflector [0137] L Reference length [0138] R.sub.1 First reflector [0139] R.sub.11 First reflector portion of the first reflector [0140] R.sub.12 Second reflector portion of the first reflector [0141] R.sub.1N Third or further reflector portion of the first reflector
LIST OF REFERENCE SIGNS (CONTINUED):
[0142] R.sub.2 Second reflector [0143] R.sub.21 First reflector segment of the second reflector [0144] R.sub.22 Second reflector segment of the second reflector [0145] R.sub.2N Third or further reflector segment of the second reflector [0146] S Beam path [0147] S.sub.1 Beam from the first reflector [0148] S.sub.11 Beam of the first reflector portion of the first reflector [0149] S.sub.12 Beam of the second reflector portion of the first reflector [0150] S.sub.1N Beam of the third or further reflector portion of the first reflector