DEVICE AND METHOD FOR CONFIGURING A PRODUCTION MACHINE ON THE BASIS OF PRODUCT DATA

Abstract

The present invention relates to an apparatus (100) for configuring a production machine based on product data, the apparatus (100) comprising: interface device (10) adapted to provide product data for a product to be produced; computer device (20) adapted to evaluate the product data and to generate configuration data for a machine configuration of the production machine based thereon; and control device (30) adapted to control the production machine based on the configuration data in order to produce the product.

Claims

1. An apparatus for configuring a production machine based on product data, the apparatus comprising: an interface device, which is designed to provide product data for a product to be produced; a computer device adapted to evaluate the product data and, based thereon, to generate configuration data for a machine configuration of the production machine; and a control device adapted to control the production machine based on the configuration data to produce the product.

2. The apparatus according to claim 1, wherein the computer device is adapted to store, as the configuration data for the machine configuration, data including. at least one of: i) a selection of sub-units of the production machine to be used; ii) a selection of sub-units of the production machine to be turned on; iii) a selection of sub-units of the production machine to be switched off; iv) configuration settings for the sub-units of the production machine; or v) a set-up instruction for an operator of the production machine.

3. The apparatus according to claim 1, wherein the interface device is further adapted to provide machine data of the production machine, and wherein the computer device is further adapted to generate the configuration data for the machine configuration based on the product data and the machine data.

4. The apparatus according to claim 3, wherein the interface device is adapted to generate, as the machine data, data including at least one of: i) a selection of production-ready, engaged subunits of the production machine; ii) a selection of switched-on sub-units of the production machine; iii) a selection of switched-off sub-units of the production machine; iv) a selection of total sub-units of the production machine; v) a selection of possible adjustments of the production machine; or vi) a selection of possible set-up instructions to an operator of the production machine.

5. The apparatus according to claim 1, wherein the interface device is further adapted to provide component inventory data of the production machine, and wherein the computer device is adapted to generate the configuration data for a machine configuration based on the product data and the machine data and the component inventory data.

6. The apparatus according to claim 5, wherein the interface device is adapted to generate, as the component inventory data, data including at least one of: i) a selection of existing components of the production machine; or ii) a number of existing components of the production machine.

7. The apparatus according to claim 1, wherein the interface device is adapted to provide the product data in a neutral data format, and wherein the neutral data format includes at least one of: i) an XML format; ii) a platform-independent data format; or iii) an implementation-independent data format; or iv) an M2M data format

8. The apparatus according to claim 1, wherein the device is adapted to communicate with the production machine via machine-to-machine communication data in the form of the product data or configuration data or machine data or component inventory data.

9. The apparatus according to claim 1, wherein the apparatus is adapted to transmit the product data to the production machine for fine evaluation of the product data.

10. The apparatus according to claim 1, wherein the computer device is adapted to generate the configuration data for the machine configuration of the production machine further based on a setup time optimization of the production machine.

11. A method for configuring a production machine based on product data, the method including steps comprising: providing product data for a product to be produced using an interface device; evaluating the product data and, based thereon, generating configuration data for a machine configuration of the production machine using a computer device; and driving the production machine based on the configuration data using a control device to produce the product.

12. A method according to claim 11, wherein the method further includes steps comprising: providing data as the configuration data for a machine configuration using the interface device, and wherein the data includes at least one of: i) a selection of sub-units of the production machine to be used; ii) a selection of subunits of the production machine to be turned on; iii) a selection of subunits of the production machine to be turned off; iv) configuration settings for the sub-units of the production machine; or v) a set-up instruction for an operator of the production machine.

13. A method according to claim 11, wherein the method further includes steps comprising: providing machine data of the production machine using the interface device; and generating configuration data for a machine configuration based on the product data and the machine data of the production machine using the computing device.

14. A method according to claim 13, wherein the method further includes steps comprising: providing data as the machine data using the interface device, the data comprising: i) a selection of production-ready, engaged subunits of the production machine; ii) a selection of switched-on sub-units of the production machine; iii) a selection of switched-off sub-units of the production machine; iv) a selection of total sub-units of the production machine; v) a selection of possible adjustments of the production machine; or vi) a selection of possible set-up instructions to an operator of the production machine.

15. A method according to claim 11, wherein the method further includes steps comprising: providing component inventory data of the production machine using the interface device; and generating the configuration data for the machine configuration based on the product data and the machine data and the component inventory data using the computing device.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0075] FIG. 1: shows a schematic diagram of an apparatus for configuring a production machine based on product data according to an embodiment of the present invention; and

[0076] FIG. 2: shows a schematic diagram of a flowchart of a method for configuring a production machine based on product data according to an embodiment of the present invention; and

[0077] FIG. 3: shows a schematic representation of a data structure for configuring a production machine based on product data according to an embodiment example of the present invention.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0078] In the figures of the drawings, identical reference signs denote identical or functionally identical elements, parts, components or process steps, unless otherwise indicated.

[0079] The term “neutral data format” as used by the present invention includes, for example, data or file formats for neutral file exchange between units, such as computers, of a computer network.

[0080] The term “neutral data format” as used by the present invention can be understood, for example, as an intermediate file format for translating data between participating systems of the computer network, such as production systems or ordering systems—webshop— or internal data processing systems—backend.

[0081] In other words, a neutral file is generated from original data available in other file formats. However, the target system can read and process the neutral file, unlike the original data.

[0082] For example, the term “product data”, in particular product data of the article, as used by the present invention describes data that defines and classifies an article, in particular according to customer-specific configuration. In other words, the product data describes and identifies parameters, characteristics, and design options of the article.

[0083] FIG. 1 shows a schematic representation of a device for configuring a production machine 200-1, 200-2, . . . , 200-n based on product data according to an exemplary embodiment of the present invention.

[0084] The apparatus 100 comprises an interface device 10, a computer device 20 and a control device 30.

[0085] The interface device 10 is adapted to provide product data for a product to be produced.

[0086] The computer device 20 is configured to evaluate the product data and, based thereon, to generate configuration data for a machine configuration of the production machine.

[0087] The control device 30 is configured to control the production machine based on the configuration data to produce the product.

[0088] The apparatus 100 may be coupled to a production machine 200-1 or to a plurality of production machines 200-1, 200-2, . . . , 200-n, as shown.

[0089] The present method and the apparatus 100 enable setup instructions, production steps, and adjustments to be made to production machines 200-1, 200-2, . . . , 200-n in an automated manner to produce a plurality of different and freely configurable articles with high throughput and low interruptions.

[0090] The apparatus 100 can be coupled with computer-aided product manufacturing system and internet-based product configuration systems to provide autonomous and customizable production systems via M2M communication.

[0091] FIG. 2 shows a schematic diagram of a flowchart of a method for configuring a production machine based on product data, according to an exemplary embodiment of the present invention.

[0092] As a first method step, a providing S1 of product data for a product to be produced is performed by means of an interface device, for example the product data is stored in a neutral data format.

[0093] The neutral data format can be, for example, an XML format, a platform-independent data format, an implementation-independent data format or an M2M data format.

[0094] As a second process step, the product data is evaluated S2 and configuration data for a machine configuration of the production machine is generated on this basis by means of a computer device.

[0095] As a third process step, the production machine is controlled S3 based on the configuration data by means of a control device in order to produce the product.

[0096] FIG. 3 shows a schematic representation of a data structure for configuring a production machine based on product data according to an exemplary embodiment of the present invention.

[0097] The data structure format shown in FIG. 3 may comprise product data of the article present in a neutral data format. Further, the data structure format may be adapted to be used by a method for checking a printing of an article.

[0098] Further, in the illustrated data structure format, the neutral data format may comprise for example an

[0099] i) XML format; and/or

[0100] ii) platform-independent data format; and/or

[0101] iii) implementation-independent data format; and/or

[0102] iv) M2M data format.

[0103] The data structure format may further comprise hierarchically structured product data in the format of a text file.

[0104] Although the present invention has been described above with reference to preferred embodiments, it is not limited thereto, but can be modified in a variety of ways. In particular, the invention can be changed or modified in a variety of ways without departing from the essence of the invention.

[0105] Additionally, it should be noted that “comprising” and “comprising” do not exclude other elements or steps, and “one” or “a” do not exclude a plurality.

[0106] It should further be noted that features or steps that have been described with reference to any of the above embodiments may also be used in combination with other features or steps of other embodiments described above. Reference signs in the claims are not to be regarded as a limitation.