COOLING DEVICE
20220011046 · 2022-01-13
Inventors
Cpc classification
F25D2327/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D31/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2331/809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2331/803
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N3/104
PERFORMING OPERATIONS; TRANSPORTING
F25D27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A bottle cooler may include an annular support structure, a hollow open-topped receptacle, and a bezel. The support structure may have a hanging shoulder protruding radially outwardly. The receptacle may be suspended from the support structure. The bezel may surround the open top of the receptacle and may cover the hanging shoulder.
Claims
1. A bottle cooler, comprising: an annular support structure that has a hanging shoulder protruding radially outwardly; a hollow open-topped receptacle that is suspended from the support structure; and a bezel that surrounds the open top of the receptacle and covers the hanging shoulder.
2. The bottle cooler according to claim 1, wherein the bezel is connected to the support structure by an intermediate attachment element.
3. The bottle cooler according to claim 2, wherein the attachment element comprises a clip for securing the bezel to the attachment element.
4. The bottle cooler according to claim 3, wherein the bezel comprises a rim and wherein the rim engages the clip to secure the bezel to the attachment element.
5. The bottle cooler according to claim 2, wherein the attachment element comprises locating pins configured to engage a corresponding engagement slot on the bezel to prevent relative movement between the attachment element and the bezel.
6. The bottle cooler according to claim 2, wherein a radially extending tab connects the bezel to the support structure.
7. The bottle cooler according to claim 6, wherein the attachment element comprises the tab.
8. The bottle cooler according to claim 7, wherein the tab is rotatably engageable with the support structure.
9. The bottle cooler according to claim 8, wherein the support structure comprises at least one support clip for engaging the tab.
10. The bottle cooler according to claim 2, wherein the bezel is removable from the support structure.
11. The bottle cooler according to claim 9, further comprising an annular gasket that covers a portion of the open top of the receptacle such that when a bottle is located in the receptacle the gasket forms a seal between the bottle and the receptacle.
12. The bottle cooler according to claim 11, wherein the at least one support clip comprises an upper engagement lip and a lower engagement lip and wherein the support clip is configured such that the tab engages the upper engagement lip when the gasket is present and such that the tab engages the lower engagement lip when the gasket is not present.
13. The bottle cooler according to claim 1, wherein a light source is mounted on the support structure.
14. The bottle cooler according to claim 13, wherein the support structure comprises a lip positioned between the light source and the receptacle configured to provide a thermal barrier between the light source and the receptacle.
15. A bottle cooler, comprising: a hollow open-topped receptacle; a bezel that surrounds the open top of the receptacle; and a light source, wherein the bezel is attached to the bottle cooler by an attachment element that is configured to convey light emitted by the light source to the open top of the receptacle.
16. The bottle cooler according to claim 15, wherein the attachment element is a diffuser lens.
17. The bottle cooler according to claim 16, wherein the attachment element comprises a groove aligned with the light source and wherein the groove is configured to refract the light towards the open top of the receptacle.
18. The bottle cooler according to claim 17, wherein the groove comprises a light receiving surface and wherein the light receiving surface has a rough surface finish configured to diffuse incident light emitted from the light source.
19. The bottle cooler according to claim 15, wherein the attachment element comprises a central aperture that extends around the open top of the receptacle.
20. The bottle cooler according to claim 15, wherein the receptacle comprises: a tubular wall component comprising an inwardly protruding support flange; and a base component, wherein the base component engages the support flange to define a base of the receptacle.
21. A bottle cooler according to claim 20, wherein the base component comprises a step portion and wherein the support flange defines an aperture for locating the step portion.
22. The bottle cooler according to claim 21, wherein the base component is secured to the wall component by an indent feature on the wall component.
23. The bottle cooler according to claim 22, wherein the base component comprises a filleted edge and wherein the filleted edge is configured to engage the indent feature.
24. The bottle cooler according to claim 22, wherein the base component comprises an annular groove and wherein the indent feature is configured to engage the annular groove.
25. The bottle cooler according to claim 24, wherein the indent feature defines an internal annular ridge on the tubular wail component.
26. The bottle cooler according to claim 25, wherein the wall component comprises an outwardly protruding flange at an end opposed to the base component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0056] In general terms embodiments of the invention relate to a cooling device for regulating the temperature of beverage bottles. The cooling device is designed to be integrated seamlessly into items of furniture or the like. The cooling device has a receptacle that defines a chamber for receiving a beverage bottle. The temperature of the chamber is regulated by a temperature regulating means, such as a thermoelectric cooling device such that the temperature of the beverage bottle may be maintained at a desired drinking temperature.
[0057] An annular support structure is connected to the receptacle such that the receptacle hangs beneath the annular supporting structure. The annular support structure has a hanging shoulder protruding radially outwardly which is configured to engage a supporting surface, such as a table top, work surface, vehicle interior, yacht fitting or any other planar surface on a piece of furniture, such that the receptacle is supported beneath the supporting surface.
[0058] The cooling device further comprises a bezel positioned, when assembled, such that it covers the annular support structure and hanging shoulder. The bezel provides an aesthetically appealing finish to the cooling device such that it may be elegantly integrated with, an item of furniture, a vehicle interior, a yacht fitting or any similar planar surface. Furthermore, the bezel may be easily removed by the user such that it may be changed for a bezel with a different appearance or it may be removed for maintenance without removing the remainder of the device.
[0059] To place embodiments of the invention in a suitable context, reference will now be made to
[0060] A cooling module 51 configured to regulate the temperature within the receptacle 10 is secured to the base of the receptacle 10 in thermal contact with the receptacle 10. The cooling module 51 includes a thermoelectric cooling device, such as a peltier device, and removes heat from the receptacle 10. Cooling the receptacle creates a sleeve of cold air 43 around the beverage bottle 42 which maintains the temperature of the beverage bottle 42 at the desired drinking temperature. The cooling module 51 is controlled by a control module (not shown).
[0061] The supporting structure 3 is an annular support structure configured to suspend the receptacle 10 beneath the supporting surface 25. The supporting structure 3 comprises a hanging shoulder 8 extending radially outwardly from the annular supporting structure 3. The hanging shoulder 8 may be an annular lip that protrudes radially outwardly and is configured to engage the supporting surface 25. In the embodiment shown, the hanging shoulder 8 extends radially outwardly along the entire circumference of the annular supporting structure 3. However, in another embodiment the hanging shoulder 8 may be defined by a plurality of tabs positioned around the circumference of the annular supporting structure 3. The hanging shoulder 8 carries substantially all of the weight of the cooling device 50 and supports the cooling device 50 on the supporting surface 25.
[0062] The hanging shoulder 8 enables the cooling device 50 to be fitted in an aperture on a supporting surface 25. A major portion of the cooling device 50 is located beneath the supporting surface 25, in use, such that only the bezel 1 is above the supporting surface 25. The hanging shoulder 8 allows the cooling device 50 to be seamlessly integrated into any planar supporting surface 25. Advantageously, the bezel 1 is not weight bearing thus allowing the bezel 1 to be manufactured from inexpensive sheet material. Furthermore, the bezel 1 may be easily fitted or removed by the user by means of a clipping mechanism.
[0063] This allows the user to change the bezel 1 easily or to remove the bezel 1 for maintenance.
[0064] The bezel 1 is connected to the supporting structure 3 such that the bezel 1 covers the supporting structure 3 and hanging shoulder 8 to provide an aesthetically pleasing finish for users of the cooling device 50. The bezel 1 provides a seamless or smooth finish between the supporting structure 25 and the interior of the vessel 10.
[0065] The bezel 1 is a ring having a central aperture 401 that is largely the same diameter as the internal diameter of the receptacle 10. As such, when the bezel 1 is secured to the support structure 3, access to the chamber of the receptacle 10 is not restricted. The bezel 1 covers the support structure 3 and hanging shoulder 8 when it is fitted to the cooling device 50 but it does not bear the weight of the cooling device 50. In the example shown, the bezel 1 is manufactured from a thin sheet of material, such as sheet metal, and is easily attached to the support structure 3 by a user of the cooling device 50. The bezel 1 may be manufactured from metal spinning, casting or any other suitable manufacturing process.
[0066]
[0067] The receptacle 10 is secured in position by the attachment element 2 when the bezel 1 and the attachment element 2 are attached to the supporting structure 3. The attachment element 2 prevents upward movement of the receptacle 10 thereby securing the receptacle 10 in position.
[0068] As shown in
[0069] The bezel 1 is attached to the annular supporting structure 3 by the attachment element 2. The attachment element 2, as best viewed in
[0070] The attachment element 2 has a plurality of snap-fit formations 402 configured to engage the rim 16 of the bezel 1 to secure the bezel 1 to the attachment element 2. The snap-fit formations 402 are distributed angularly in a circular array on the top surface of the attachment element 2. The array of snap-fit formations 402 is arranged concentrically to the central aperture 401. The skilled person will appreciate that any number of snap-fit formations 402 may be used to secure the bezel 1 to the attachment element 2.
[0071] As shown in
[0072] The attachment element 2 also has a plurality of integral upstanding locating pins 405. The locating pins 405 fit into corresponding locating slots (not shown) positioned on the rim 16 of the bezel 1. The locating pins 405 are positioned such that they will only engage the corresponding locating slots on the rim 16 when the bezel 1 is in a specific angular orientation about the central longitudinal axis of the receptacle 10. Beneficially, the locating pins 405 allow a manufacturing jig to be made that simulates the attachment element 2 such that a logo may be marked on the bezel 1 in a position that corresponds with a logo located on another part of the cooling device 50 such as within the receptacle 10. The locating pins 405 also prevent unwanted rotational movement of the bezel 1 relative to the attachment element 2.
[0073] The snap-fit formations 402 allow the bezel 1 to be securely and quickly engaged to the attachment element 2 without the requirement for additional fixing components. This ensures that a completely seamless finish is achieved on the exterior interface 17 between the bezel 1 and the attachment element 2. The bezel 1 and attachment element 2 may be supplied as a discrete sub-assembly, as shown in
[0074] The attachment element 2 is secured to the annular supporting structure 3 through a rotational movement. Rotating the attachment element 2 relative to the annular supporting structure 3 causes the locating features on the attachment element 2 to engage corresponding locating features on the annular supporting structure 3. The attachment element 2 may be fitted to the supporting structure 3 prior to fitting the bezel 1 to the attachment element 2.
[0075] Alternatively, the bezel 1 and attachment element 2 may be supplied as a discrete sub-assembly as shown in
[0076] The attachment element 2 comprises a plurality of locating features, or radially extending tabs 403, extending radially outwardly from the radial edge of the attachment element 2. The tabs 403 each have a lip 406 that, when the attachment element 2 is rotated relative to the annular supporting structure 3, engage a corresponding locating feature on the supporting structure 3. In the embodiment shown, the locating features on the supporting structure 3 are snap-fit clips 6 arranged to engage the tabs 403 of the attachment element 2.
[0077] As shown in
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[0079] The snap-fit clips 6 may be designed to create an irreversible connection between the attachment element 2 and the annular supporting structure 3 or they may be designed such that rotating the bezel 1, and thus attachment element 2, in an opposite angular direction disengages the snap-fit clips 6.
[0080] The snap-fit clips 6 are distributed angularly in a circular array. As best shown in
[0081] Turning to
[0082] To mitigate the effect of the cold air 43 escaping from the receptacle 10 a bottle seal 41 may be positioned at the top of the receptacle 10 as shown in
[0083] The attachment element 2 and annular support structure 3 of the cooling device 50 are designed such that they may be used in cooling devices 50 both with and without the bottle seal 41. To accommodate both variations of design the locating features, snap-fit clips 6, on the annular support structure 3 may have a double snap-fit arm 6.
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[0086] The cooling device 50 has a light source that is configured to provide a continuous ring or ‘halo’ of light at the opening of the receptacle 10 in the vicinity of the external interface 17. A light source, such as a circular array of LEDs 9 as shown in
[0087] The attachment element 2 is typically made of a translucent polymer or a glass material such that it acts as a diffusion lens capable of conveying the incident light of the LEDs 9 to the opening of the receptacle 10. The continuous ring of light at the opening of the receptacle 10 is created by diffusing light from the LEDs 9 through the attachment element 2, for example by total internal reflection, such that the light is emitted from the internal face 12. This causes the inner face 12 to glow and emit light such that it forms a continuous halo of light around the opening to the receptacle 10. Diffusing the incident light through the attachment element 2 converts the circular pattern of discrete light sources emitted from the array of LEDs 9 into a continuous halo of light emitted from the internal surface 12. This gives the impression to the user of a continuous halo of light around the opening of the receptacle 10.
[0088] An annular groove 14 extends around the lower surface of the attachment element 2. The groove 14 enhances the performance of the attachment element 2 as a diffusion lens. The groove 14 is positioned directly above the circular array of LEDs 9 when the cooling device 50 is assembled. The groove 14 is facetted to scatter and refract incident light towards the internal face 12 of the attachment element. Advantageously, the annular notch 14 encourages a brighter and more even glow from the internal face 12 of the attachment element 2 by improving the performance of the attachment element 2 as a diffusion lens.
[0089] A frusto-conical profile is preferred on the faces of the annular groove 14, opposed to a notch with a curved cross sectional profile. A frusto-conical profile helps to minimise any diffraction of the incident light into different colours when refracting from white LEDs or other white light emitting sources. The annular groove 14 may be manufactured with a rough surface texture to improve diffusion of the light into the attachment element 2.
[0090] The entire outer surface of the attachment element 2 may have a rough surface finish to promote total internal reflection of the light and to reduce the amount of light escaping from the upper and lower faces of the attachment element 2. In another embodiment, the internal face 12 may have a smooth finish to increase the amount of light emitted from the internal face 12. Total internal reflection of the light helps to promote a more even and brighter glow from the internal face 12 thereby giving the user the impression of a halo of light encircling the top of the receptacle 10. It is desirable that the inner surface 12 has a comparatively smooth surface finish to encourage light to be emitted from the inner surface 12. Furthermore a smooth inner surface 12 is desirable as the inner surface 12 is visible to a user of the cooling device 50 and the inner surface 12 is also available for a user to touch.
[0091] The attachment element 2 is typically moulded from a rigid polymer with translucent properties. For example, opal polycarbonate may be used to manufacture the attachment element 2 so that the attachment element 2 has sufficient strength to secure the bezel 1 to the annular supporting structure 3 whilst also acting as a diffusion lens.
[0092] Furthermore, the opacity of opal polycarbonate may be manipulated through temperature calibration during the manufacturing process or by altering the composition and/or mix of the raw material. This enables the transmission and diffusion properties of the attachment element 2 to be varied and made bespoke to each cooling device 50. For example, it may be desirable to create an attachment element 2 that is more opaque, thereby creating a dimmer glow from the internal face 12 for cooling devices located within dimly lit environments such as night clubs. Conversely, it may be desirable to create an attachment element 2 that is less opaque for use in cooling devices 50 that are used in brighter environments such as on a yacht or an outdoor space.
[0093] The attachment element 2 is sandwiched between the top of the receptacle 10 and the bezel 1 such that only the inner face 12 of the attachment element 2 is visible between the bezel 1 and the receptacle 10. A top annular groove 21 located on a top face of the attachment element 2 proximal to the inner face 12.
[0094] Similarly, a bottom annular groove 22 is positioned on the bottom face of the attachment element 2, opposed to the top annular groove 21. The top and bottom annular grooves 21, 22 are configured to receive gaskets to create a watertight seal between the attachment element 2 and bezel 1 and between the attachment element 2 and the receptacle 10 respectively. The bottom and/or top gaskets may be made from a transparent or translucent material, for example silicon or a clear rubber, so that the gaskets do not inhibit the diffusion of light from the LED 9 to the internal surface 12.
[0095] The water tight seal prevents the ingress of moisture, water or dust particles into the channel 601 housing the array of LEDs 9. This is particularly advantageous when the cooling device 50 is used in outdoor applications where it is subject to harsh weather conditions or cleaning by a spray, for example in marine applications. Furthermore, the water tight seal provides the added advantage that it prevents condensation potentially forming as cold air 43 from the receptacle 10 contacts the attachment element 2 and the bezel 1.
[0096] Similarly, as best viewed in
[0097] The bezel 1 is electrically connected to a control module, such as a PCB, via a conductive spring 12. The spring 12 is positioned on a shelf 7 on the supporting structure 3 and electrically connects the bezel 1 to the control module. The cooling device 50 is operated, for example turned ON or OFF, by a user tapping the bezel 1. When a user taps the bezel 1 for a predetermined length of time the control module registers an input.
[0098] It is often the case that supporting surfaces 25 have a metallic content. For example, supporting surfaces 25 such as granite contain metallic elements at a microscopic level. Furthermore, many supporting surfaces 25, such as worktops in kitchens, have a metal composite surface finish. In these instances the metallic content of the supporting surface 25 may interfere with the touch sensitive operation of the bezel 1. This is because the control module or PCB is calibrated to work with the specific metal mass of the bezel 1 in order to determine a baseline range and to only register inputs to the control module when it detects electrical charges that go outside the baseline range. This is typical when a user touches the bezel 1. However, when the bezel 1 is installed on a supporting surface 25 with a metallic content then this can cause interference and result in the control module registering false readings.
[0099] To mitigate this problem the barrier gasket 19 further serves to electrically insulate the bezel 1 from the supporting surface 25. The hanging shoulder 8 and bezel 1 sit on top of the barrier gasket 19 in normal use thereby electrically insulating the bezel 1 from the supporting surface 25.
[0100] The cooling device 50 is clamped to the supporting surface 25 by an annular clamp member 57. The annular clamp member 57 prevents movement of the cooling device 50 relative to the supporting surface 25. The annular clamp member 57 comprises a threaded central aperture configured to cooperate with a threaded external surface 55 of the supporting structure 3. The supporting structure 3 comprises reinforcing tabs 24 that provide support to the hanging shoulder 8. The reinforcing tabs 24 prevent the threaded external surface 55 of the supporting structure 3 extending to the hanging lip 8. This presents a problem when clamping the cooling device 50 to thin supporting surfaces 25.
[0101] To mitigate this problem the clamp member 57 comprises a shoulder 52 as shown in
[0102] To regulate the temperature of the beverage bottle 42 a cooling module 51 is secured to the base of the receptacle 10. As shown in
[0103] The thermoelectric cooling device 61 has a cold side that is in contact with the base 60 of the receptacle 10 and a hot side that is in contact with the heat sink 64, in normal use. The cold side of the thermoelectric cooling device 61 extracts thermal energy from the receptacle 10. Thermal energy extracted from the receptacle 10 is dissipated into the atmosphere by the heat sink 64. Cooling the base 60 of the receptacle 10 via the thermoelectric cooling device 61 in turn has the effect of cooling the walls 65 of the receptacle 10 by conduction. Cooling the base 60 and walls 65 of the receptacle 10 creates a sleeve of cool air 43 around the beverage bottle 42 thereby maintaining the temperature of the beverage bottle 42 at the desired drinking temperature.
[0104] Whilst the description to this point has been with regards to cooling a beverage bottle 42 the thermoelectric device 61 may equally be controlled to provide heat to the receptacle 10. In this scenario the current provided to the thermoelectric device would be reversed such that the cold side of the thermoelectric device 61 contacts the heat sink 64 and the hot side contacts the base 60 of the receptacle 10. This may be advantageous in scenarios where the ambient temperature is below the desired drinking temperature of the beverage.
[0105] For example, a consumer may wish to drink a beverage such as red wine at a temperature between 12° C. and 18° C., sake at temperature of about 40° C. mulled wine at a temperature of about 60° C. The thermoelectric cooling device 61 may be operated to provide heat to the receptacle 10 as required to maintain the beverage bottle 42 at the desired drinking temperature. A temperature sensor may be used to provide feedback to the cooling module 51 regarding the temperature of the air 43 in the receptacle 10 such that the thermoelectric device 61 may be controlled to maintain the temperature within the receptacle 10 at the desired drinking temperature 10.
[0106] The cooling device 50 may have selectable operating modes that correspond to the drinking temperature of a bottled beverage 42. For example, the cooling device 50 may have a champagne/white wine mode, a red wine mode, a sake mode and a mulled wine mode. The user of the cooling device 50 may select the desired operating mode by tapping on the bezel 1 or holding the bezel 1 for a length of time. The LEDs 9 may change colour based on the selected operating mode to indicate to the user of the cooling device 50 the selected operating mode. For example, when holding the bezel 1 the user may be able to cycle through the various operating modes and the LEDs 9 would also change colour to represent the operating modes. The user would then let go of the bezel 1 when the LEDs 9 indicate that the desired operating mode is selected.
[0107] The receptacle 10 comprises a base 60 and tubular wall 65 that are joined to form the receptacle 10,
[0108] The base 60 of the receptacle 10 provides a strong and rigid structure that can both support the weight of a beverage bottle 42 and can further protect the thermoelectric cooling device 61 from being damaged. Typically, the base 60 is manufactured from a material with a high thermal conductivity such as aluminium, copper or steel.
[0109] The receptacle wall 65 may be manufactured from metal spinning, deep drawing, impact extrusion or welding sheet metal to create a cylindrical receptacle 10. The wall 65 of the receptacle 10 has a bottom flange 63 that extends radially inwardly configured to support the base 60 and to create a thermal connection between the base 60 and the walls 65. The bottom flange 63 defines a central aperture 68 for partially receiving the step 62 of the base 60. The wall 65 of the receptacle 10 is thin, for example between 0.5 mm and 3 mm in thickness, meaning that the wall 65 has a low thermal mass such that they can be cooled quickly by the thermoelectric cooling device 61.
[0110] The heat sink 64 is secured to the base 60 by screws 66, As the screws 66 are tightened they pull the heat sink 64 towards the base 60 which compresses the thermoelectric cooling device 61 located therebetween. Compressing the thermoelectric cooling device 61 both secures the thermoelectric device 61 in position and also ensures a good thermal connection between the cold face of thermoelectric device 61 and the base 60 and also between the hot face of the thermoelectric device 61 and the heat sink 64. The thermal connection may be further improved by positioning a thermally conductive paste between the cold face and the base 60 and/or between the hot face and the heat sink 64.
[0111] In normal use, the cold face of the thermoelectric device 61 contacts the base 60 to provide a cooling effect on the receptacle 10 and thus on the beverage bottle 42. However, prior to powering down the cooling device 50 the control module reverses the polarity of the thermoelectric cooling device 61. This has the effect of switching the hot and cold faces of the thermoelectric cooling device 61 which in turn causes the thermoelectric cooling device 61 to heat the base 60. Heating the base 60 prior to powering down the cooling device 50 causes the entire cooling device 50 to heat up. This is advantageous as it causes residual condensation to evaporate thereby preventing condensation building up and potentially damaging the cooling device 50.
[0112] The skilled person will appreciate that the receptacle could be made from a single piece of die-cast material. However, cast materials typically have lower thermal conductivity than wrought or fabricated aluminium due to the impurities introduced in the casting process. Furthermore, manufacturing thin walls in a die-cast can be challenging.
[0113] As shown in
[0114] The base 60 is secured in this position by angularly spaced indents 76 around the wall 65. The indents 76 may be made by a punch or crimp that compresses the wall 65 when the base 60 is in position such that the indents 76 secure the base 60 in position. Alternatively, the indent 76 may be replaced by an annular groove that extends around wall 65 of the receptacle 10. In this embodiment the annular groove is created by spinning the receptacle when the base 60 is in position and indenting the wall 65 to create a groove.
[0115] Advantageously, securing the base 60 in position via the use of indents 76 or a groove removes the requirement for additional components such as fixings or fasteners. Furthermore it removes the requirement of welding which in turn results in a clean and aesthetically pleasing finish.
[0116] Manufacturing the receptacle 10 from two components also enables the base 60 and the walls 65 to be manufactured from two different materials. For example, the base 60 could be manufactured from copper which has almost double the thermal conductivity of aluminium. Advantageously, therefore, a copper base 60 improves the thermal performance of the cooling module 51.
[0117]
[0118] The base 60 shown in
[0119] The receptacle 10 may also be manufactured by friction welding.
[0120] A tool 92 is designed to fill the internal space of the cup 90 when the block 91 is fused to the base of the cup 90. The tool 92 advantageously prevents the cup deforming as the block 91 is brought into contact with the base of the cup 90. The tool 92 is manufactured from a material having a higher melting point than the aluminium cup 90.
[0121] The receptacle 10 and base 60 may be made from a further method of manufacturing such as through impact extrusion. A mould may be manufactured that is the shape of the receptacle 10 and base 60. A solid block of material, such as aluminium, is positioned within the mould and impacted to deform the aluminium such that it conforms to the shape of the desired receptacle. Extruding the solid block of material in this manner causes the solid block of material to be extruded in both the upward and downward direction thereby creating the thicker base component and the thin vertical walls respectively.
[0122]
[0123] As shown in
[0124] Interconnecting features located on the chassis 150 and the annular supporting structure 3 allows the chassis 150 to be assembled by hand without the requirement of tools. Furthermore, the two parts of the chassis 150 may be nested within each other when the chassis 150 is in an unassembled state, which advantageously reduces the space the chassis 150 occupies in transit.
[0125] The two identical halves of the chassis 150 have complimentary snap-fit locating features 152 positioned on their vertical edges 156 to allow the two halves of the chassis 150 to be fitted together to create a completed chassis 150. The assembled chassis 150 may then be secured to the annular supporting structure 3 using supporting shoulders 153 and snapping feet 154 positioned on the bottom edge of the annular supporting structure 3.
[0126] The supporting shoulders 153 on the chassis 150 rest on the internal diameter of the annular supporting structure 3 to maintain concentric alignment between the chassis 150 and the annular supporting structure 3.
[0127] The snapping feet 154 lock into slots 155 on the chassis 150. The snapping feet 154 prevent any vertical separation of the annular supporting structure 3 and the chassis 150. Furthermore, the snapping feet 154 also maintain concentric alignment of the chassis 150 and the annular supporting structure 3 and prevent the parts rotating relative to each other. The snapping feet 154 may be positioned such that the two-part chassis 150 can only be connected in a specific orientation.
[0128]
[0129] Finally,
[0130] The cable 171 is located in a peripheral notch 172 in the base 173 of the chassis 150. The slot 172 is positioned on the periphery of the base, Beneficially, the slot 172 has an open side meaning that any size of connector may be used with the base 173 of the chassis 150. This is because the connector on the cable 171 may be connected to the PCB prior to the base 173 being fitted to the chassis 150. When the base 173 is fitted to the chassis 150 the cable 171 may be easily clamped by clamp 170 and located in the slot 170.