ROTATING INDEXING COUPLING (RIC) ASSEMBLY FOR INSTALLATION AND ORIENTATION OF A SUBSEA PRODUCTION TREE
20220010644 · 2022-01-13
Assignee
Inventors
Cpc classification
E21B33/0353
FIXED CONSTRUCTIONS
International classification
Abstract
One illustrative apparatus (100) disclosed herein includes a stab body (37), at least one inlet/outlet (61) and a coupler body (35) positioned around the stab body (37), wherein the coupler body (35) is adapted to rotate relative to the stab body (37). Also included is at least one hydraulic coupling element (70) positioned on the coupler body (35) and at least one coiled tube (52) positioned around the stab body (37), the at least one coiled tube (52) being in fluid communication with the at least one first hydraulic coupling element (70) and the at least one inlet/outlet (61).
Claims
1. An apparatus, comprising: a stab body (37); at least one inlet/outlet (61); a coupler body (35) positioned around the stab body (37), the coupler body (35) being adapted to rotate relative to the stab body (37); at least one hydraulic coupling element (70) positioned on the coupler body (35); and at least one coiled tube (52) positioned around the stab body (37), the at least one coiled tube (52) being in fluid communication with the at least one hydraulic coupling element (70) and the at least one inlet/outlet (61).
2. The apparatus of claim 1, further comprising a flange (56) on an end of the stab body (37), wherein the at least one inlet/outlet (61) is positioned adjacent an upper surface of the flange (56) and wherein the at least one hydraulic coupling element (70) comprises a female-configured hydraulic coupling element with a metal seal.
3. The apparatus of claim 1, wherein the at least one hydraulic coupling element (70) comprises an opening (70A) that is accessible via an opening (35X) in a bottom surface of the coupler body (35).
4. The apparatus of claim 1, further comprising; a first pressure-containing connection (54) between a first end (52X) of the at least one coiled tube (52) and the at least one inlet/outlet (61); and a second pressure-containing connection (55) between a second end (52Y) of the at least one coiled tube (52) and the at least one hydraulic coupling element (70).
5. The apparatus of claim 4, wherein the first pressure-containing connection (54) comprises one of a welded connection or a fitting.
6. The apparatus of claim 1, further comprising: a tubing hanger (12); and at least one hydraulic coupling element (26) positioned on the tubing hanger (12), wherein the at least one hydraulic coupling element (26) positioned on the tubing hanger (12) is operatively coupled to the at least one hydraulic coupling element (70) positioned on the coupler body (35).
7. The apparatus of claim 6, wherein the tubing hanger (12) comprises: a lower tubing hanger body (12A); and an upper tubing hanger body (12B), wherein the at least one hydraulic coupling element (26) is positioned in the lower tubing hanger body (12A) and wherein the upper tubing hanger body (12B) is coupled to the lower tubing hanger body (12A) by a threaded connection (23).
8. The apparatus of claim 6, further comprising a guide structure (11) positioned on one of the coupler body (35) or the tubing hanger (12), the guide structure (11) comprising at least one angled surface (16) and an orientation slot (18) positioned adjacent an end of the at least one angled surface (16).
9. The apparatus of claim 8, further comprising an orientation key (80) positioned on one of the coupler body (35) or the tubing hanger (12), wherein the orientation key (80) is adapted to engage the at least one angled surface (16) and register in the orientation slot (18).
10. The apparatus of claim 6, further comprising: a first orientation structure (18, 80) positioned on one of the coupler body (35) or the tubing hanger (12); and a second orientation structure (18, 80) positioned on the other of the coupler body (35) or the tubing hanger (12), wherein the second orientation structure and the first orientation structure are adapted to engage one another so as to establish a desired relative orientation between the coupler body (35) and the tubing hanger (12).
11. The apparatus of claim 1, further comprising: a flange (56) on an end of the stab body (37); and a subsea production tree (32), wherein the flange (56) is operatively coupled to a bottom of the subsea production tree.
12. The apparatus of claim 1, wherein the apparatus further comprises a first pressure-tight conduit (99A), wherein the first pressure-tight conduit (99A) comprises the at least one inlet/outlet (61), the at least one coiled tube (52) and at least one first hydraulic coupling element (70).
13. The apparatus of claim 1, further comprising: at least one first anti-rotation feature (91) positioned on an outer surface (37R) of the stab body (37); and at least one anti-rotation structure (102) positioned on the coupler body (35), the at least one anti-rotation structure (102) comprising at least one second anti-rotation feature (94), wherein the at least one second anti-rotation feature (94) is adapted to be urged into engagement with the at least one first anti-rotation feature (91).
14. The apparatus of claim 1, wherein the at least one fluid inlet/outlet (61) comprises first (61A) and second (61B) inlets/outlets, the at least one coiled tube (52) comprises first (52A) and second (52B) separate coiled tubes, the at least one hydraulic coupling element (70) positioned on the coupler body (35) comprises first (70X) and second (70Y) hydraulic coupling elements positioned on the coupler body (35), wherein the apparatus further comprises: a first pressure-tight conduit (99A) comprising the first inlet/outlet (61A), the first coiled tube (52A) and the first hydraulic coupling element (70X) positioned on the coupler body (35); and a second pressure-tight conduit (99B) comprising the second inlet/outlet (61B), the second coiled tube (52B) and the second hydraulic coupling element (70Y) positioned on the coupler body (35), wherein the first pressure-tight conduit (99A) is isolated from the second pressure-tight conduit (99B).
15. The apparatus of claim 14, further comprising: a tubing hanger (12); and a first (26A) and a second (26B) hydraulic coupling element positioned on the tubing hanger (12), wherein the first and second hydraulic coupling elements (26A, 26B) are, respectively, operatively coupled to the first and second hydraulic coupling elements (70X, 70Y) positioned on the coupler body (35).
16. The apparatus of claim 15, wherein the tubing hanger (12) comprises: a lower tubing hanger body (12A); and an upper tubing hanger body (12B), wherein the first (26A) and second (26B) hydraulic coupling elements positioned on the tubing hanger are positioned in the lower tubing hanger body (12A) and wherein the upper tubing hanger body (12B) is coupled to the lower tubing hanger body (12A) by a threaded connection (23).
17. The apparatus of claim 1, wherein the coupler body (35) is adapted to rotate around the stab body (37) in a first direction for at most about 180° and adapted to rotate around the stab body (37) in a second direction for at most about 180°, wherein the second direction is opposite to the first direction.
18. An apparatus, comprising: a stab body (37); first (61A) and second (61B) inlets/outlets; a coupler body (35) positioned around the stab body (37), the coupler body (35) adapted to rotate relative to the stab body (37); first (70X) and second (70Y) hydraulic coupling elements positioned on the coupler body (35); first (52A) and second (52B) separate coiled tubes positioned around the stab body (37); a first pressure-tight conduit (99A) that comprises the first inlet/outlet (61A), the first coiled tube (52A) and the first hydraulic coupling element (70X); a second pressure-tight conduit (99B) that comprises the second inlet/outlet (61B), the second coiled tube (52B) and the second hydraulic coupling element (70Y), wherein the first pressure-tight conduit (99A) is isolated from the second pressure-tight conduit (99B); a tubing hanger (12); first (26A) and second (26B) hydraulic coupling elements positioned on the tubing hanger (12), wherein the first and second hydraulic coupling elements (26A, 26B) are, respectively, operatively coupled to the first and second hydraulic coupling elements (70X, 70Y); a first orientation structure (18, 80) positioned on one of the coupler body (35) or the tubing hanger (12); and a second orientation structure (18, 80) positioned on the other of the coupler body (35) or the tubing hanger (12), wherein the second orientation structure and the first orientation structure are adapted to engage one another so as to establish a desired relative orientation between the coupler body (35) and the tubing hanger (12).
19. The apparatus of claim 18, wherein the first orientation structure comprises an orientation slot (18) and the second orientation structure comprises an orientation key (80).
20. The apparatus of claim 19, wherein the orientation slot (18) is formed in the tubing hanger (12) and the orientation key (80) is positioned on the coupler body (35) and wherein the apparatus further comprises at least one angled surface (16) formed on an interior surface of the tubing hanger (12), wherein the orientation slot (18) is positioned adjacent an end of the at least one angled surface (16) and wherein the orientation key (80) is adapted to engage the at least one angled surface (16).
21. The apparatus of claim 18, wherein the tubing hanger (12) comprises: a lower tubing hanger body (12A); and an upper tubing hanger body (12B), wherein the first (26A) and second (26B) hydraulic coupling elements positioned in the tubing hanger are positioned on the lower tubing hanger body (12A) and wherein the upper tubing hanger body (12B) is coupled to the lower tubing hanger body (12A) by a threaded connection (23).
22. The apparatus of claim 18, further comprising: at least one first anti-rotation feature (91) positioned on an outer surface (37R) of the stab body (37); and at least one anti-rotation structure (102) positioned on the coupler body (35), the at least one anti-rotation structure (102) comprising at least one second anti-rotation feature (94), wherein the at least one second anti-rotation feature (94) is adapted to be urged into engagement with the at least one first anti-rotation feature (91).
23. The apparatus of claim 18, wherein the coupler body (35) is adapted to rotate around the stab body (37) in a first direction for at most about 180° and adapted to rotate around the stab body (37) in a second direction for at most about 180°, wherein the second direction is opposite to the first direction.
24. The apparatus of claim 18, further comprising a flange (56) on an end of the stab body (37), wherein the first (61A) and second (61B) inlets/outlets are positioned adjacent an upper surface of the flange (56).
25. A method, comprising: attaching at least one hydraulic coupling element (26) to a tubing hanger (12); securing the tubing hanger (12) within a subsea well; operatively coupling an apparatus (30) to a bottom of a subsea production tree (32), the apparatus (30) comprising: a stab body (37) at least one inlet/outlet (61); a coupler body (35) positioned around the stab body (37), the coupler body (35) adapted to rotate relative to the stab body (37); at least one hydraulic coupling element (70) positioned on the coupler body (35); and at least one coiled tube (52) positioned around the stab body (37), the at least one coiled tube (52) being in fluid communication with the at least one hydraulic coupling element (70) and the at least one inlet/outlet (61); lowering at least the production tree (32) and the attached apparatus (30) toward the subsea well until an orientation key (80) engages at least one angled surface (16), the production tree (32) and the attached apparatus (30) having a combined weight; continue lowering at least the production tree (32) and the attached apparatus (30) so as to further insert the apparatus (30) into the subsea well, whereby the combined weight of at least the production tree (32) and the attached apparatus (30) forces the orientation key (80) to travel along at least a portion of the at least one angled surface (16) and causes the coupler body (35) to rotate relative to the stab body (37); continue lowering at least the production tree (32) and the attached apparatus (30) so as to further cause the coupler body (35) to rotate until the orientation key (80) registers in the orientation slot (18) thereby vertically aligning the at least one hydraulic coupling element (70) positioned on the coupler body (35) with the at least one hydraulic coupling element (26) on the tubing hanger (12); and continue lowering at least the production tree (32) and the attached apparatus (30) so as to cause the at least one hydraulic coupling element (70) positioned on the coupler body (35) and the at least one hydraulic coupling element (26) on the tubing hanger (12) to operatively engage one another.
26. The method of claim 25, further comprising securing the subsea production tree (32) to a wellhead (10) of the subsea well.
27. The method of claim 25, wherein the at least one angled surface (16) is formed in an interior surface of the tubing hanger (12), the orientation slot (18) is formed in the tubing hanger (12), the orientation slot (18) is positioned adjacent an end of the at least one angled surface (16) and the orientation key (80) is positioned on the coupler body (35), wherein the orientation key (80) is adapted to engage the at least one angled surface (16) and register in the orientation slot (18).
28. The method of claim 25, wherein the tubing hanger (12) comprises a lower tubing hanger body (12A) and an upper tubing hanger body (12B) that are coupled to one another by a threaded connection (23) and wherein, prior to securing the tubing hanger (12) in the subsea well, the method comprises: attaching the at least one hydraulic coupling element (26) to the lower tubing hanger body (12A); and rotating the upper tubing hanger body (12B) so as to threadingly couple the upper tubing hanger body (12B) to the lower tubing hanger body (12A) and position the orientation slot (18) in the upper tubing hanger body (12B) in a desired orientation.
29. The method of claim 25, wherein the apparatus (30) further comprises a flange (56) on an end of the stab body (37) and wherein the method further comprises positioning the at least one inlet/outlet (61) adjacent an upper surface of the flange (56).
30. A method, comprising: attaching at least one hydraulic coupling element (26) to a tubing hanger (12); installing the tubing hanger (12) in its final installed position within a subsea well, the tubing hanger (12) comprising a first orientation structure (18, 80); determining an as-installed orientation of the first orientation structure (18, 80) with respect to a reference grid or another structure; positioning an apparatus (30) at a surface location, the apparatus (30) comprising: a stab body (37); at least one inlet/outlet (61); a coupler body (35) positioned around the stab body (37), the coupler body (35) adapted to rotate relative to the stab body (37); at least one hydraulic coupling element (70) positioned on the coupler body (35); at least one coiled tube (52) positioned around the stab body (37), the at least one coiled tube (52) being in fluid communication with the at least one hydraulic coupling element (70) and the at least one inlet/outlet (61); and a second orientation structure (18, 80) on the coupler body (35), wherein the second orientation structure and the first orientation structure are adapted to engage one another so as to establish a desired relative orientation between the coupler body (35) and the tubing hanger (12); coupling the apparatus (30) to a production tree (32); with the apparatus (30) positioned at a surface location and coupled to the production tree (32), rotating the coupler body (35) around the stab body (37) until such time as the second orientation structure is at a desired orientation, whereby, when the second orientation structure is in a final registered position with respect to the first orientation structure, the at least one hydraulic coupling element (70) positioned on the coupler body (35) will be operatively coupled to the at least one hydraulic coupling element (26) on the tubing hanger (12); and lowering at least the production tree (32) and the attached apparatus (30) until the second orientation structure on the apparatus (30) is positioned in its final registered position with respect to the first orientation structure and the at least one hydraulic coupling element (70) is operatively coupled to the at least one hydraulic coupling element (26) on the tubing hanger (12).
31. The method of claim 30, wherein the apparatus (30) further comprises means for retarding relative rotation between the coupler body (35) and the stab body (37), wherein the method further comprises, after rotating the coupler body (35) around the stab body (37) until the second orientation structure is at its desired orientation, stopping further rotation of the coupler body (35) and allowing the means for retarding relative rotation between the coupler body (35) and the stab body (37) to become engaged, thereby retarding further rotation between the coupler body (35) and the stab body (37).
32. The method of claim 31, wherein the means for retarding relative rotation between the coupler body (35) and the stab body (37) comprises: at least one first anti-rotation feature (91) positioned on an outer surface (37R) of the stab body (37); and at least one anti-rotation structure (102) positioned in the coupler body (35), the at least one anti-rotation structure (102) comprising at least one second anti-rotation feature (94), wherein the at least one second anti-rotation feature (94) is adapted to be urged into engagement with the at least one first anti-rotation feature (91) so as to thereby retard rotation between the coupler body (35) and the stab body (37).
33. The method of claim 31, wherein the tubing hanger (12) comprises a lower tubing hanger body (12A) and an upper tubing hanger body (12B) that are coupled to one another by a threaded connection (23), wherein a guide structure (11) is formed in an interior surface of the upper tubing hanger body (12B) and wherein the step of attaching the at least one hydraulic coupling element (26) to the tubing hanger (12) comprises attaching the at least one hydraulic coupling element (26) to the lower tubing hanger body (12A).
34. The method of claim 33 further comprising rotating the upper tubing hanger body (12B) to threadingly couple the upper tubing hanger body (12B) to the lower tubing hanger body (12A).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Certain aspects of the presently disclosed subject matter will be described with reference to the accompanying drawings, which are representative and schematic in nature and are not be considered to be limiting in any respect as it relates to the scope of the subject matter disclosed herein:
[0017]
[0018]
[0019] While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the disclosed subject matter to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosed subject matter as defined by the appended claims.
DESCRIPTION OF EMBODIMENTS
[0020] Various illustrative embodiments of the disclosed subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0021] The present subject matter will now be described with reference to the attached figures. Various structures, systems and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
[0022]
[0023] An illustrative tubing hanger 12 is landed within the casing hanger 40 and secured within the well. In the illustrative example depicted herein, the tubing hanger 12 comprises two components—a main (or lower) tubing hanger body 12A and an upper tubing hanger body 12B, with a surface 14 near the top of the upper tubing hanger body 12B. However, as will be appreciated by those skilled in the art after a complete reading of the present application, the tubing hanger 12 may be comprised of more than the two illustrative components depicted herein or it may be a single, unitary body. The main tubing hanger body 12A includes a production seal bore 13 and an annulus seal bore 21. The upper tubing hanger body 12B is secured to the main tubing hanger body 12A by a threaded connection 23, and a seal is provided between the two components. Also depicted in
[0024] In one illustrative embodiment, a guide structure 11 is formed in the tubing hanger 12. In the depicted example, the guide structure 11 is formed in the upper tubing hanger body 12B.
[0025] Also depicted in
[0026]
[0027] The RIC assembly 30 also includes a collection 50 of a plurality of individual coiled tubes 52. One of the illustrative coiled tubes 52 is shown in
[0028] In general, once assembled, each of the individual coiled tubes 52 will be a portion of a separate, unique and isolated flow path for fluids, such as hydraulic fluid or chemicals, as well as a path through which electrical cable or wiring may be routed. With reference to
[0029] Of course, as will be appreciated by those skilled in the art after a complete reading of the present application, the illustrative tubing communication devices 60 are but one means by which the individual coiled tubes 52 may be placed in fluid communication with the upper surface (front face) of the flange 56. For example, all or part of the axial length of the opening through the flange 56 may be threaded, a portion of tubing above the pressure-containing connection 54 may also be threaded and the threaded tubing may be threadingly coupled to the threaded opening in the flange 56. As another example, the portion of tubing above the pressure-containing connection 54 may extend all the way to the upper surface (front face) of the flange 56 and be welded to the upper surface (front face) of the flange 56. In general, any means by which each of the individual coiled tubes 52 may be placed in fluid communication with a corresponding unique opening (i.e., inlet/outlet) in the upper surface (front face) of the flange 56 should be considered to fall within the scope of the presently disclosed subject matter. Moreover, the inlet/outlets 61 may be positioned on or in another structure or component of the system that includes the RIC assembly 30. For example, the inlets/outlets 61 may be positioned in the valve block 32 of the production tree. Other possible locations and arrangements may be recognized by those skilled in the art after a complete reading of the present application and such arrangements should be considered to be within the scope of the present inventions.
[0030] As best seen in
[0031] As depicted, in one illustrative embodiment, a plurality of slots 73 are formed in the coupler body 35 so as to facilitate assembly of the various components described herein. With continuing reference to
[0032] As will be appreciated by those skilled in the art after a complete reading of the present application, once assembled and connected to the other components (e.g., once each individual coiled tube 52 is connected to one of the devices 60 and one of the coupling elements 70) and sealed connections 54 and 55 are established, each of the individual coiled tubes 52 provides a unique and isolated pressure-tight conduit that provides fluid communication between the upper surface of the flange 56 of the RIC assembly 30 to outlets 70A at the bottom of the coupling elements 70. For example, with reference to
[0033] As will be appreciated by those skilled in the art after a complete reading of the present application, the isolated pressure-tight conduits (e.g., the illustrative conduits 99A, 99B) of the presently disclosed apparatus provide a significant advantage relative to the prior art radial seals arrangement briefly discussed in the background section of this application. As noted above, given the side-by-side arrangement of the radial seal compartments, the failure of a shared seal between two adjacent radial seal compartments has the effect of causing loss of control of two of the downhole components (or operations) that were intended to each be separately controlled by applying pressure (or fluid) to each of what were intended to be isolated radial seal compartments. In contrast, a failure of one of the isolated pressure-tight conduits of the present apparatus only results in loss of control of the single downhole component (or operation) that was controlled by that single failed isolated pressure-tight conduit. Additionally, the overall length of the assembly using the isolated pressure-tight conduits disclosed herein may be significantly less than the overall length of an assembly of a comparable apparatus comprised of a plurality of the radial seals (positioned side-by-side along the length of the apparatus). Of course, other advantages may be recognized by those skilled in the art after a complete reading of the present application.
[0034] Moreover, when the couplings 26 and 70 are operatively coupled to one another as the RIC assembly 30 is landed in the well, each of the individual coiled tubes 52 is in fluid communication with one of the outlets 27 of the flow passages in the bottom of the tubing hanger 12. Each of these unique and isolated pressure-tight conduits provides a means by which various fluids, e.g., hydraulic fluids, chemicals, etc., may be provided through the coupled hydraulic elements 26/70 and the outlets 27 in the tubing hanger 12 to perform a variety of functions downhole within the well. Such functions may include, for example, actuate downhole valves or pistons, applying hydraulic pressure to move various structures, supply chemicals at desired locations within the well, etc. Additionally, electrical or communication wiring may be routed down through one or more of the unique and isolated pressure-tight conduits to provide power and/or to establish electrical communication with regions or devices positioned below the tubing hanger 12.
[0035] As best seen in
[0036] As will be appreciated by those skilled in the art after a complete reading of the present application, in the broadest sense, the system disclosed herein includes a first orientation structure or mechanism positioned on one of the coupler body 35 or the tubing hanger 12 and a second orientation structure or mechanism positioned on the other of the coupler body 35 or the tubing hanger 12, wherein the second orientation structure and the first orientation structure are adapted to engage one another so as to establish a desired relative orientation between the coupler body 35 and the tubing hanger 12. When the first and second structures are in a final registered and fully installed position with respect to one another, the hydraulic coupling elements 70 positioned on the coupler body 35 will be operatively coupled to the hydraulic coupling elements 26 on the tubing hanger 12. Additionally, with reference to the specific examples depicted herein, the first orientation structure may comprise either the orientation slot 18 or the orientation key 80 and the second orientation structure may comprise the other of the orientation slot 18 or the orientation key 80.
[0037] The production tree 32 will typically be lowered toward the wellhead with the production outlet of the production tree 32 properly oriented relative to an x-y grid of the subsea production field or some item of subsea equipment, such as a reference mark (or the like) on the wellhead 10. Once it is confirmed that that the production outlet of the production tree 32 is, in fact, in the final desired orientation, the production tree 32 may be coupled to the wellhead. However, if necessary, after the mated connection is established between the hydraulic elements 26/70, the production tree 32 and the stab body 37 (of the RIC assembly 30) may be rotated to fine tune or adjust the orientation of the production outlet of the production tree 32 to its desired orientation. During this rotation process, the stab body 37 is free to rotate relative to the coupler body 35 Of course, the final mated connection between the hydraulic elements 26/70 remains intact throughout this process.
[0038]
[0039] One illustrative novel method of installing a production tree using the novel structures disclosed herein will now be generally described. Ultimately, the production tree (or any particular outlet of the tree) will need to be oriented relative to another subsea structure, such as a production flow hub that is coupled to a subsea manifold, or some other reference system. Relatively precise orientation of the production tree is required such that connecting components, such as subsea jumpers or flow lines, are properly aligned and may be properly coupled between the subsea components, e.g., between a production tree and a subsea manifold or a pipeline sled.
[0040] With reference to
[0041] All of the following actions will be observed using an ROV. Next, the BOP is decoupled from the wellhead 10 and removed. Thereafter, the combination of the production tree and the RIC assembly 30, which had been previously coupled to the production tree, is lowered toward the wellhead 10, with the production outlet of the production tree 32 in its desired orientation.
[0042]
[0043]
[0044] In the depicted example, the motion-limiting means comprises a rotation restricting structure 102. As shown in
[0045] In general, the rotation restricting structure 102 is assembled in the coupler body 35 at the surface as part of the overall RIC assembly 30. In that assembled positon, the spring 96 of the rotation restricting structure 102 generates the desired amount of outward biasing force to maintain the engagement between the anti-rotation structures 91/94. Additionally, in this assembled position, the spring-force provided by the spring 96 of the rotation restricting structure 102 is set high enough to resist the above-described maximum anticipated torsional reaction moment from the collection 50 of the individual tubes 52 as the outer diameter of the overall collection 50 of tubes 52 expands or contracts as the coupler body 35 is rotated relative to the stab body 37. At that point, with the rotation restricting structure 102 in its assembled position, relative rotation between the stab body 37 and the coupler body 35 is retarded unless and until a sufficient rotational force is applied to the coupler body 35 to overcome the biasing spring-force of the spring 96. When rotational force applied to the coupler body 35 exceeds the biasing spring-force, the engagement and interaction between the angled surfaces of the anti-rotation structures 91, 94 will force the anti-rotation body 93 back into the opening 103 as the spring 96 is compressed, thereby allowing the coupler body 35 to rotate around the stab body 37 as the anti-rotation structures 91, 94 ratchet relative to one another. Once the rotational force applied to the coupler body 35 is less than the biasing spring-force, the ratcheting between the anti-rotation structures 91, 94 stops and relative movement between the stab body 37 and the coupler body 35 is again prevented unless and until the rotational force applied to the coupler body 35 again exceeds the biasing spring-force.
[0046] The actions described in this paragraph are after the RIC assembly 30 was coupled to the production tree 32 at the surface, e.g., on a ship or an offshore platform. As indicated above, in the depicted example, the orientation key 80 is at a fixed location on the perimeter of the coupler body 35. Accordingly, and with the knowledge of the as-installed orientation of the orientation slot 18, and with knowledge of the final desired orientation of the production outlet of the production tree 32, the coupler body 35 may be rotated relative to the stab body 37 to a desired or target as-installed position for the orientation key 80. This is accomplished by applying a torque to the coupler body 35 that is sufficient to overcome the spring-biasing force so as to allow the anti-rotation structures 91, 94 to ratchet relative to one another as the coupler body 35 is rotated to its desired relative rotational position relative to the stab body 37. As noted above, the rotation of the coupler body 35 also generates the above-described torsional reaction moment from the collection 50 of the individual tubes 52 as the outer diameter of the overall collection 50 of tubes 52 expands or contracts. When the coupler body 35 is rotated to its desired relative rotational position, the rotation of the coupler body 35 is stopped and the biasing force applied by the spring 96 is sufficient to urge the anti-rotation structures 91, 94 into engagement with one another with sufficient force such that the engaged anti-rotation structures 91,94 resist (or overcome) the torsional reaction moment from the collection 50 of the individual tubes 52 and maintain the coupler body 35 at its desired relative rotational position until such time as rotational force applied to the coupler body 35 is sufficient to overcome the biasing spring-force as described above. When the orientation key 80 is in its as-installed position on the coupler body 35, and when the orientation key 80 registers with or engages the orientation slot 18, the bottom opening 70A of each of the coupling elements 70 (e.g., a female coupling) will be vertically aligned with a single corresponding coupling element 26 (e.g., a male coupling) positioned on the tubing hanger 12.
[0047] With the relative orientation between the stab body 37 and the coupler body 35 now fixed (subject to overcoming the biasing spring-force as described above) and established at the surface, and after removal of the BOP (if not done previously), the combination of the production tree/RIC assembly 30 is lowered toward the wellhead 10.
[0048] As will be appreciated by those skilled in the art after a complete reading of the present application, there are several variations to the particular arrangement of various components described herein. For example, in the depicted embodiments, the orientation key 80 is positioned on the coupler body 35 and the orientation slot 18 is positioned in the tubing hanger 12. However, in some embodiments, the reverse may be true, i.e., the orientation key 80 may be positioned on the tubing hanger 12 and the orientation slot 18 may positioned in on the outer surface of the coupler body 35. Similarly, the guide structure 11 may be formed on the outer surface of the coupler body 35 instead of the inner surface of the tubing hanger 12. In this latter example, the intersection 15 between the angled guide surfaces 16 would be pointed downward instead of upward as shown in the depicted examples. Additionally, in some embodiments, the guide structure 11 with the angled guide surfaces 16 may be omitted entirely. For example, the orientation slot 18 may be provide with a relatively large “Y” type opening with outwardly tapered surfaces at the entrance to the orientation slot 18, whereby the outwardly tapered surfaces of the opening are adapted to interact with the orientation key 80 to direct the orientation key 80 into the narrower orientation portion of the orientation slot 18. In this example, assuming the orientation key 80 is attached to the coupler body 35, the RIC assembly 30 may be lowered into the well until such time as the orientation key 80 engages a horizontal landing surface. At that time, the production tree/RIC assembly 30 may be rotated until such time as the orientation key 80 engages one of the tapered surfaces of the opening of the orientation slot 18. At that point, the RIC assembly 30 may be lowered to its final vertical position, thereby operatively coupling the hydraulic components 26/70 to one another.
[0049] The particular embodiments disclosed above are illustrative only, as the disclosed subject matter may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the process steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the claimed subject matter. Note that the use of terms, such as “first,” “second,” “third” or “fourth” to describe various processes or structures in this specification and in the attached claims is only used as a shorthand reference to such steps/structures and does not necessarily imply that such steps/structures are performed/formed in that ordered sequence. Of course, depending upon the exact claim language, an ordered sequence of such processes may or may not be required. Accordingly, the protection sought herein is as set forth in the claims below.