DISPLAY PANEL AND MANUFACTURING METHOD THEREOF
20210359285 · 2021-11-18
Inventors
Cpc classification
H10K71/00
ELECTRICITY
H10K50/828
ELECTRICITY
H01L29/7869
ELECTRICITY
H10K71/621
ELECTRICITY
H10K59/128
ELECTRICITY
H10K50/818
ELECTRICITY
International classification
Abstract
A display panel and a manufacturing method thereof are provided. The display panel manufactured by the method includes bottom emitting organic light-emitting diode (OLED) units and top emitting OLED units. The bottom emitting OLED units include a first type of anode and a first type of cathode, and the top emitting OLED units include a second type of anode and a second type of cathode. The first type of anode has light transmittance, the second type of anode has reflectivity, the first type of cathode has reflectivity, and the second type of cathode has light transmittance.
Claims
1. A manufacturing method of a display panel, comprising following steps: providing a substrate and forming a driving circuit layer on the substrate; forming a first type of anode and a second type of anode on the driving circuit layer, wherein a material of the first type of anode is a transparent material, a material of the second type of anode is a non-transparent material, and the first type of anode is disposed adjacent to the second type of anode; forming a light-emitting layer on the first type of anode and the second type of anode; and forming a first type of cathode and a second type of cathode on the light-emitting layer, wherein a material of the first type of cathode is a non-transparent material, a material of the second type of cathode is a transparent material, the first type of cathode corresponds to the first type of anode, and the second type of cathode corresponds to the second type of anode.
2. The manufacturing method according to claim 1, wherein the step of providing the substrate and forming the driving circuit layer on the substrate comprises: forming a light shielding layer, a buffer layer, and an active layer on the substrate in a stack; depositing a first metal layer on the active layer and patterning the first metal layer to form a gate electrode; patterning to form a dielectric layer on the gate electrode, wherein the dielectric layer is provided with through-holes on the active layer; and patterning to form a source electrode and a drain electrode on the through-holes.
3. The manufacturing method according to claim 1, wherein the step of forming the first type of anode and the second type of anode on the driving circuit layer, wherein the material of the first type of anode is the transparent material, the material of the second type of anode is the non-transparent material, and the first type of anode is disposed adjacent to the second type of anode, comprises: forming the first type of anode and the second type of anode on the driving circuit layer respectively by masks in two vacuum evaporation processes.
4. The manufacturing method according to claim 1, wherein the step of forming the first type of anode and the second type of anode on the driving circuit layer, wherein the material of the first type of anode is the transparent material, the material of the second type of anode is the non-transparent material, and the first type of anode is disposed adjacent to the second type of anode, comprises: forming the first type of anode and the second type of anode on the driving circuit layer simultaneously by a graytone mask or a halftone mask in a same vacuum evaporation process.
5. The manufacturing method according to claim 1, wherein the step of forming the first type of cathode and the second type of cathode on the light-emitting layer, wherein the material of the first type of cathode is the non-transparent material, the material of the second type of cathode is the transparent material, the first type of cathode corresponds to the first type of anode, and the second type of cathode corresponds to the second type of anode, comprises: forming the first type of cathode and the second type of cathode on the light-emitting layer respectively by masks in two vacuum evaporation processes.
6. The manufacturing method according to claim 1, wherein the step of forming the first type of cathode and the second type of cathode on the light-emitting layer, wherein the material of the first type of cathode is the non-transparent material, the material of the second type of cathode is the transparent material, the first type of cathode corresponds to the first type of anode, and the second type of cathode corresponds to the second type of anode, comprises: forming the first type of cathode and the second type of cathode on the driving circuit layer simultaneously by a graytone mask or a halftone mask in a same vacuum evaporation process.
7. A display panel using the manufacturing method according to claim 1 and comprising a plurality of organic light-emitting diode (OLED) light-emitting units arranged in an array, wherein the OLED light-emitting units comprise bottom emitting OLED units and top emitting OLED units, the bottom emitting OLED units comprise the first type of anode and the first type of cathode, and the top emitting OLED units comprise the second type of anode and the second type of cathode; wherein light-emitting ways of adjacent OLED light-emitting units in a row direction or a column direction are different.
8. The display panel according to claim 7, comprising a first row of the OLED light-emitting units comprising a plurality of first OLED light-emitting units, wherein light-emitting ways of adjacent first OLED light-emitting units are same; and a second row of the OLED light-emitting units comprising a plurality of second OLED light-emitting units, wherein light-emitting ways of adjacent second OLED light-emitting units are same; wherein the light-emitting ways of the first OLED light-emitting units and the second OLED light-emitting units adjacent to each other are different in the column direction.
9. The display panel according to claim 7, comprising a first row of the OLED light-emitting units comprising a plurality of first OLED light-emitting units, wherein light-emitting ways of adjacent first OLED light-emitting units are different; and a second row of the OLED light-emitting units comprising a plurality of second OLED light-emitting units, wherein light-emitting ways of adjacent second OLED light-emitting units are different; wherein the light-emitting ways of the first OLED light-emitting units and the second OLED light-emitting units adjacent to each other are different in the column direction.
10. The display panel according to claim 7, comprising a first column of the OLED light-emitting units comprising a plurality of third OLED light-emitting units, wherein light-emitting ways of adjacent third OLED light-emitting units are same; and a second column of the OLED light-emitting units comprising a plurality of fourth OLED light-emitting units, wherein light-emitting ways of adjacent fourth OLED light-emitting units are same; wherein the light-emitting ways of the third OLED light-emitting units and the fourth OLED light-emitting units adjacent to each other are different in the row direction.
11. A manufacturing method of a display device comprising the display panel according to claim 7, comprising following steps: providing the substrate and forming the driving circuit layer on the substrate; forming the first type of anode and the second type of anode on the driving circuit layer, wherein the material of the first type of anode is the transparent material, the material of the second type of anode is the non-transparent material, and the first type of anode is disposed adjacent to the second type of anode; forming the light-emitting layer on the first type of anode and the second type of anode; and forming the first type of cathode and the second type of cathode on the light-emitting layer, wherein the material of the first type of cathode is the non-transparent material, the material of the second type of cathode is the transparent material, the first type of cathode corresponds to the first type of anode, and the second type of cathode corresponds to the second type of anode.
12. The manufacturing method according to claim 11, wherein the step of providing the substrate and forming the driving circuit layer on the substrate comprises: forming a light shielding layer, a buffer layer, and an active layer on the substrate in a stack; depositing a first metal layer on the active layer and patterning the first metal layer to form a gate electrode; patterning to form a dielectric layer on the gate electrode, wherein the dielectric layer is provided with through-holes on the active layer; and patterning to form a source electrode and a drain electrode on the through-holes.
13. The manufacturing method according to claim 11, wherein the step of forming the first type of anode and the second type of anode on the driving circuit layer, wherein the material of the first type of anode is the transparent material, the material of the second type of anode is the non-transparent material, and the first type of anode is disposed adjacent to the second type of anode, comprises: forming the first type of anode and the second type of anode on the driving circuit layer respectively by masks in two vacuum evaporation processes.
14. The manufacturing method according to claim 11, wherein the step of forming the first type of anode and the second type of anode on the driving circuit layer, wherein the material of the first type of anode is the transparent material, the material of the second type of anode is the non-transparent material, and the first type of anode is disposed adjacent to the second type of anode, comprises: forming the first type of anode and the second type of anode on the driving circuit layer simultaneously by a graytone mask or a halftone mask in a same vacuum evaporation process.
15. The manufacturing method according to claim 11, wherein the step of forming the first type of cathode and the second type of cathode on the light-emitting layer, wherein the material of the first type of cathode is the non-transparent material, the material of the second type of cathode is the transparent material, the first type of cathode corresponds to the first type of anode, and the second type of cathode corresponds to the second type of anode, comprises: forming the first type of cathode and the second type of cathode on the light-emitting layer respectively by masks in two vacuum evaporation processes.
16. The manufacturing method according to claim 11, wherein the step of forming the first type of cathode and the second type of cathode on the light-emitting layer, wherein the material of the first type of cathode is the non-transparent material, the material of the second type of cathode is the transparent material, the first type of cathode corresponds to the first type of anode, and the second type of cathode corresponds to the second type of anode, comprises: forming the first type of cathode and the second type of cathode on the driving circuit layer simultaneously by a graytone mask or a halftone mask in a same vacuum evaporation process.
17. A display device using the manufacturing method according to claim 11, wherein the display panel comprises the plurality of OLED light-emitting units arranged in the array, the OLED light-emitting units comprise the bottom emitting OLED units and the top emitting OLED units, the bottom emitting OLED units comprise the first type of anode and the first type of cathode, and the top emitting OLED units comprise the second type of anode and the second type of cathode; wherein the light-emitting ways of the adjacent OLED light-emitting units in the row direction or the column direction are different.
18. The display device according to claim 17, wherein the display panel comprises: a first row of the OLED light-emitting units comprising a plurality of first OLED light-emitting units, wherein light-emitting ways of adjacent first OLED light-emitting units are same; and a second row of the OLED light-emitting units comprising a plurality of second OLED light-emitting units, wherein light-emitting ways of adjacent second OLED light-emitting units are same; wherein the light-emitting ways of the first OLED light-emitting units and the second OLED light-emitting units adjacent to each other are different in the column direction.
19. The display device according to claim 17, wherein the display panel comprises: a first row of the OLED light-emitting units comprising a plurality of first OLED light-emitting units, wherein light-emitting ways of adjacent first OLED light-emitting units are different; and a second row of the OLED light-emitting units comprising a plurality of second OLED light-emitting units, wherein light-emitting ways of adjacent second OLED light-emitting units are different; wherein the light-emitting ways of the first OLED light-emitting units and the second OLED light-emitting units adjacent to each other are different in the column direction.
20. The display device according to claim 17, wherein the display panel comprises a first column of the OLED light-emitting units comprising a plurality of third OLED light-emitting units, wherein light-emitting ways of adjacent third OLED light-emitting units are same; and a second column of the OLED light-emitting units comprising a plurality of fourth OLED light-emitting units, wherein light-emitting ways of adjacent fourth OLED light-emitting units are same; wherein the light-emitting ways of the third OLED light-emitting units and the fourth OLED light-emitting units adjacent to each other are different in the row direction.
Description
DESCRIPTION OF DRAWINGS
[0064] The following detailed description of specific embodiments of the present disclosure will make the technical solutions and other beneficial effects of the present disclosure obvious with reference to the accompanying drawings.
[0065]
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0073] The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, but not all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative efforts are within the scope of the present disclosure.
[0074] In the description of the present disclosure, it should be understood that terms such as “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counter-clockwise”, as well as derivative thereof should be construed to refer to the orientation as described or as shown in the drawings under discussion. These relative terms are for convenience of description, do not require that the present disclosure be constructed or operated in a particular orientation, and shall not be construed as causing limitations to the present disclosure. In addition, terms such as “first” and “second” are used herein for purposes of description and are not intended to indicate or imply relative importance or implicitly indicating the number of technical features indicated. Thus, features limited by “first” and “second” are intended to indicate or imply including one or more than one these features. In the description of the present disclosure, “a plurality of” relates to two or more than two, unless otherwise specified.
[0075] In the description of the present disclosure, it should be noted that unless there are express rules and limitations, the terms such as “mount,” “connect,” and “bond” should be comprehended in broad sense. For example, it can mean a permanent connection, a detachable connection, or an integrated connection; it can mean a mechanical connection, an electrical connection, or can communicate with each other; it can mean a direct connection, an indirect connection by an intermediary, or an inner communication or an inter-reaction between two elements. A person skilled in the art should understand the specific meanings in the present disclosure according to specific situations.
[0076] In the description of the present disclosure, unless specified or limited otherwise, it should be noted that, a structure in which a first feature is “on” or “beneath” a second feature may include an embodiment in which the first feature directly contacts the second feature and may also include an embodiment in which an additional feature is formed between the first feature and the second feature so that the first feature does not directly contact the second feature. Furthermore, a first feature “on,” “above,” or “on top of” a second feature may include an embodiment in which the first feature is right “on,” “above,” or “on top of” the second feature and may also include an embodiment in which the first feature is not right “on,” “above,” or “on top of” the second feature, or just means that the first feature has a sea level elevation greater than the sea level elevation of the second feature. While first feature “beneath,” “below,” or “on bottom of” a second feature may include an embodiment in which the first feature is right “beneath,” “below,” or “on bottom of” the second feature and may also include an embodiment in which the first feature is not right “beneath,” “below,” or “on bottom of” the second feature, or just means that the first feature has a sea level elevation less than the sea level elevation of the second feature.
[0077] The following description provides many different embodiments or examples for implementing different structures of the present disclosure. In order to simplify the present disclosure, the components and settings of a specific example are described below. Of course, they are merely examples and are not intended to limit the present disclosure. In addition, the present disclosure may repeat reference numerals and/or reference letters in different examples, which are for the purpose of simplicity and clarity, and do not indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the use of other processes and/or the use of other materials.
[0078] As shown in
[0079] Step S1: providing a substrate and forming a driving circuit layer on the substrate.
[0080] Step S2: forming a first type of anode and a second type of anode on the driving circuit layer. Wherein, a material of the first type of anode is a transparent material, a material of the second type of anode is a non-transparent material, and the first type of anode is disposed adjacent to the second type of anode.
[0081] Step S3: forming a light-emitting layer on the first type of anode and the second type of anode.
[0082] Step S4: forming a first type of cathode and a second type of cathode on the light-emitting layer. Wherein, a material of the first type of cathode is a non-transparent material, a material of the second type of cathode is a transparent material, the first type of cathode corresponds to the first type of anode, and the second type of cathode corresponds to the second type of anode.
[0083] Combing with
[0084] Specifically, the step 1 is illustrated with reference to
[0085] Step S101: forming the light shielding layer, the buffer layer, and the active layer on the substrate in a stack.
[0086] Step S102: depositing a first metal layer on the active layer and patterning the first metal layer to form a gate electrode.
[0087] Step S103: patterning to form a dielectric layer on the gate electrode. Wherein, the dielectric layer is provided with through-holes on the active layer.
[0088] Step S104: patterning to form a source electrode and a drain electrode on the through-holes.
[0089] Combined with
[0090] As shown in
[0091] As shown in
[0092] In the step S104, as shown in
[0093] Combined with
[0094] Combined with
[0095] Combined with
[0096] In order to further elaborate on the technical means adopted by the present disclosure and effects thereof, the following will be described in detail with reference to the preferred embodiments of the present disclosure and the accompanying drawings. Referring to
[0097] In some embodiments, as shown in
[0098] In some embodiments, one area A in the display area of the display panel of
[0099] The display panel comprises a second row of OLED light-emitting units including a plurality of second OLED light-emitting units, wherein light-emitting ways of adjacent second OLED light-emitting units are the same.
[0100] Wherein, the light-emitting ways of the first OLED light-emitting units and the second OLED light-emitting units adjacent to each other are different in the column direction.
[0101] In some embodiments, as shown in
[0102] In some embodiments, the first OLED light-emitting units are top emitting OLED units L2, and the second OLED light-emitting units are top emitting OLED units L2 and bottom emitting OLED units L1.
[0103] In some embodiments, since OLEDs are arranged alternatingly in a vertical direction and not arranged alternatingly in a horizontal direction, the plurality of top emitting OLED units L2 and the plurality of bottom emitting OLED units L1 constitute an OLED unit array together. Wherein, each odd row has the bottom emitting OLED units L1, and each even row has the top emitting OLED units L2. At this time, when the image algorithm controlled by the corresponding single IC is displayed, drive signals of two adjacent rows of OLED units are the same. For example, assume the formed OLED unit array is an array of m columns and 2n rows, wherein, m and n are all positive integers. Image signals received by 1st, 2nd, 3rd, . . . , and nth bottom emitting OLED units L1 from top to bottom of a first row are respectively S11, S12, S13, . . . , and S1n, and image signals received by 2nd, 4th, 6th, . . . , and 2nth top emitting OLED units L2 from top to bottom of a first row are respectively S11, S12, S13, . . . , and S1n. By the same signals in two adjacent rows, the present disclosure only needs one display panel and one control IC to realize the dual-sided display and ensure it to have the same observation.
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[0105] Since the top emitting OLED units L2 and the bottom emitting OLED units L1 emit light backward or toward the substrate of the display panel respectively, the bottom emitting OLED units L1 should be disposed in an area of the substrate 100 where light is not blocked, while the top emitting OLED units L2 may be disposed in the area where the light is not blocked or an area where the light is blocked. For example, the top emitting OLED units L2 may be disposed on TFT devices where the light is usually not allowed to transmit, thereby increasing a luminous area and improving pixel aperture ratio.
[0106] In some embodiments, one area A in the display area of the display panel of
[0107] The display panel comprises a second row of OLED light-emitting units including a plurality of second OLED light-emitting units, wherein light-emitting ways of adjacent second OLED light-emitting units are different.
[0108] Wherein, the light-emitting ways of the first OLED light-emitting units and the second OLED light-emitting units adjacent to each other are different in the column direction.
[0109] In some embodiments, as shown in
[0110] In some embodiments, the first OLED light-emitting units are top emitting OLED units L2, and the second OLED light-emitting units are top emitting OLED units L2 and bottom emitting OLED units L1.
[0111] In some embodiments, since OLEDs are arranged alternatingly in the horizontal direction and not arranged alternatingly in the vertical direction, the plurality of top emitting OLED units L2 and the plurality of bottom emitting OLED units L1 constitute an OLED unit array together. Wherein, each odd column has the bottom emitting OLED units L1, and each even column has the top emitting OLED units L2. At this time, when the image algorithm controlled by the corresponding single IC is displayed, drive signals of two adjacent columns of OLED units are the same. For example, assume the formed OLED unit array is an array of m columns and 2n rows, wherein, m and n are all positive integers. A first row is taken as an example, image signals received by 1st, 2nd, 3rd, . . . , and nth bottom emitting OLED units L1 from left to right of the first row are respectively S11, S12, S13, . . . , and S1n, and image signals received by 2nd, 4th, 6th, . . . , and 2nth top emitting OLED units L2 from left to right of the first row are respectively S11, S12, S13, . . . , and S1n. By the same signals in two adjacent columns, the present disclosure only needs one display panel and one control IC, which can drive two rows at the same time, to realize the dual-sided display and ensure it to have the same observation.
[0112] In some embodiments, one area A in the display area of the display panel of
[0113] In some embodiments, as shown in
[0114] In some embodiments, the third OLED light-emitting units are top emitting OLED units L2, and the fourth OLED light-emitting units are top emitting OLED units L2 and bottom emitting OLED units L1.
[0115] In some embodiments, as shown in
[0116] The present disclosure provides a manufacturing method of a display panel and the display panel manufactured by the method. The method includes forming a driving circuit on a substrate, forming a first type of anode and a second type of anode on the driving circuit, forming a light-emitting layer on the first type of anode and the second type of anode, and forming a first type of cathode and a second type of cathode on the light-emitting layer. The first type of anode has light transmittance, the second type of anode has reflectivity, the first type of cathode has reflectivity, and the second type of cathode has light transmittance. The display panel manufactured by the method includes bottom emitting OLED units and top emitting OLED units. The bottom emitting OLED units include the first type of anode and the first type of cathode, and the top emitting OLED units include the second type of anode and the second type of cathode. Through disposing the top emitting OLED units and the bottom emitting OLED units on a same panel, dual-sided displaying of the display panel can be realized, processing costs can be reduced, and a thickness of the display panel can be reduced.
[0117] The following description provides many different embodiments or examples for implementing different structures of the present disclosure. In order to simplify the present disclosure, the components and settings of a specific example are described below. Of course, they are merely examples and are not intended to limit the present disclosure. In addition, the present disclosure may repeat reference numerals and/or reference letters in different examples, which are for the purpose of simplicity and clarity, and do not indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the use of other processes and/or the use of other materials.
[0118] In the above embodiments, the description of each embodiment has its own emphasis. For the parts that are not described in detail in an embodiment, refer to the detailed description of other embodiments above.
[0119] The display panel and the manufacturing method thereof provided by the present disclosure are described in detail above. The specific examples are applied in the description to explain the principle and implementation of the disclosure. The description of the above embodiments is only for helping to understand the technical solution of the present disclosure and its core ideas, and it is understood that many changes and modifications to the described embodiment can be carried out without departing from the scope and the spirit of the disclosure that is intended to be limited only by the appended claims.