MEASUREMENT METHOD FOR INTERFEROMETRICALLY DETERMINING A SURFACE SHAPE
20220011095 · 2022-01-13
Inventors
Cpc classification
G01B9/02039
PHYSICS
G02B27/0012
PHYSICS
International classification
Abstract
Measurement method for interferometrically determining a shape of a test object (14) surface (12) includes arranging a first diffractive optical element (30, 130, 230) in an input wave (18) beam path, to generate a first test wave (34) with a wavefront that is adapted to a desired shape of the optical surface, detecting a first interferogram generated by the first test wave after interaction with the test object surface, arranging a different diffractive optical element (32, 232) in the input wave beam path for generating a further test wave with a wavefront which is adapted to the desired shape of the optical surface, the first and the further diffractive optical elements differing in their respective diffraction structure configurations, capturing a further interferogram generated by the further test wave after interaction with the test object surface, and determining the surface shape of the test object by calculating the two interferograms.
Claims
1. A method for designing phase gratings, comprising: generating a multiplicity of different designs of a phase grating, each of which is configured to generate a respective test wave from an input wave radiated onto the phase grating, based on specified boundary conditions, determining positions of disturbance points for each of the generated designs that are contained in interferograms corresponding respectively to the different designs, wherein the respective interferograms are generated in a measurement arrangement using the test wave assigned to the respective design, identifying disturbance points in mutually same positions in the interferograms of at least two respective ones of the generated designs, and selecting a combination of at least two of the generated designs, taking into account an identified number of the disturbance points in the mutually same positions in comparison with other combinations of the generated designs.
2. The method as claimed in claim 1, wherein at least one of the disturbance points of one of the generated designs is generated by a disturbance wave that is generated at a point of the phase grating assigned to the disturbance point next to the test wave from the input wave, a propagation direction of which corresponds to a propagation direction of the test wave and a wavefront of which differs from the wavefront of the test wave.
3. The method as claimed in claim 1, wherein the designs relate to complex coded phase gratings and each has at least two diffractive structure patterns arranged in superposition to one another.
4. The method as claimed in claim 3, wherein, due to an interaction of the input wave with the diffractive structure patterns, which is of a different type than when generating the test wave, the disturbance wave has the wavefront which differs from the wavefront of the test wave.
5. The method as claimed in claim 1, further comprising: calculating an error budget characterizing wavefront errors of the test wave caused by known manufacturing inaccuracies for each of the generated designs, and wherein the calculated error budgets of the generated designs are taken into account in said selecting of the combination of the at least two of the generated designs.
6. A measurement method for interferometrically determining a shape of an optical surface of a test object, comprising: arranging a first diffractive optical element in the beam path of an input wave for generating a first test wave having a wavefront that is at least partially adapted to a desired shape of the optical surface, capturing a first interferogram generated with the first test wave after interaction with the optical surface of the test object, arranging a further diffractive optical element in place of the first diffractive optical element in the beam path of the input wave for generating a further test wave having a wavefront that is at least partially adapted to the desired shape of the optical surface, wherein the first diffractive optical element and the further diffractive optical element differ in respective diffraction structure configurations, capturing a further interferogram generated with the further test wave after interaction with the optical surface of the test object, and determining the shape of the optical surface of the test object by computationally combining the first and the further interferograms.
7. The measurement method as claimed in claim 6, wherein the first and the further diffractive optical elements differ at least in that line densities of the respective diffraction structures corresponding to same respective locations on the test object between the first and the further diffractive optical elements differ by at least 10 lines per millimeter.
8. The measurement method as claimed in claim 7, wherein the first and the further diffractive optical elements differ at least in that the line densities of the respective diffraction structures corresponding to the same respective locations on the test object between the first and the further diffractive optical elements differ by at least 100 lines per millimeter.
9. The measurement method as claimed in claim 6, further comprising: providing a measurement arrangement, which comprises a radiation source for providing the input wave, a first holding device for respectively holding one of the first and the further diffractive optical elements and a second holding device for holding the test object, wherein a configuration of the measurement arrangement is changed after said capturing of the first interferogram and said capturing of the further interferogram in the changed configuration.
10. The measurement method as claimed in claim 9, wherein, during the changing of the configuration of the measurement arrangement, a changed relative position between a relevant one of the diffractive optical elements and the test object is set by manipulating at least one of the holding devices.
11. The measurement method as claimed in claim 10, wherein the change in the relative position comprises a change in a relative tilt position between the relevant one of the diffractive optical elements and the test object.
12. The measurement method as claimed in claim 10, wherein the change in the relative position comprises a translational movement between the relevant one of the diffractive optical elements and the test object.
13. The measurement method as claimed in claim 9, wherein the measurement arrangement comprises a reference element for reflecting a reference wave decoupled from the input wave and the reference element is tilted when the configuration of the measurement arrangement is changed.
14. The measurement method as claimed in claim 9, wherein the measurement arrangement comprises a deflection mirror for deflecting the input wave from impinging on a relevant one of the diffractive optical elements and the deflection mirror is tilted when the configuration of the measurement arrangement is changed.
15. The measurement method as claimed in claim 9, wherein a wavelength of the input wave is changed when the configuration of the measurement arrangement is changed.
16. The measurement method as claimed in claim 6, wherein the diffractive optical elements each have at least two diffractive structure patterns that are arranged in superposition to one another.
17. The measurement method as claimed in claim 6, wherein the diffractive optical elements comprise phase gratings, which are designed with a method comprising: generating a multiplicity of different designs of a phase grating, each of which is configured to generate a respective test wave from an input wave radiated onto the phase grating, based on specified boundary conditions, determining positions of disturbance points for each of the generated designs that are contained in interferograms corresponding respectively to the different designs, wherein the respective interferograms are generated in a measurement arrangement using the test wave assigned to the respective design, identifying disturbance points in mutually same positions in the interferograms of at least two respective ones of the generated designs, and selecting a combination of at least two of the generated designs, taking into account an identified number of the disturbance points in the mutually same positions in comparison with other combinations of the generated designs.
18. A measurement arrangement for interferometrically determining a shape of a surface of a test object, having: a radiation source for providing an input wave, a first holding device for arranging a first diffractive optical element and, alternatively, a further diffractive optical element in the beam path of the input wave for generating a respective test wave, a second holding device for holding the test object in the beam path of the respective test wave, and an evaluation device, which is configured to determine the shape of the surface of the test object by computationally combining a first interferogram, which is generated when the first diffractive optical element is arranged in the beam path of the input wave, with a further interferogram, which is generated when the further diffractive optical element is arranged in the beam path of the input wave.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The above and further advantageous features of the invention are illustrated in the following detailed description of exemplary embodiments according to the invention with reference to the accompanying schematic drawings. In the drawings:
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039] In the exemplary embodiments or embodiments or embodiment variants described below, elements which are functionally or structurally similar to one another are provided with the same or similar reference signs as far as possible. Therefore, for understanding the features of the individual elements of a specific exemplary embodiment, reference should be made to the description of other exemplary embodiments or the general description of the invention.
[0040] In order to facilitate the description, a Cartesian xyz-coordinate system is indicated in the drawing, from which system the respective positional relationship of the components illustrated in the figures is evident. In
[0041]
[0042] The measurement arrangement 10 contains a radiation source 16 for providing a sufficiently coherent measurement radiation as the input wave 18. In this exemplary embodiment, the radiation source 16 comprises a waveguide 20 having an exit surface 22. The waveguide 22 is connected to a radiation generation module (not shown in
[0043] The measurement arrangement 10 furthermore comprises a deflection mirror 26 and a first holding device 28. The deflection mirror 26 serves to deflect the input wave 18 onto a diffractive optical element held by the first holding device 28. In the illustration according to
[0044] The corresponding diffractive optical element held by the holding device 28, the diffractive optical element 30 in the illustration according to
[0045] The diffractive optical element 30 is designed in the form of a complex coded CGH and contains diffractive structures 40, which, according to the embodiment illustrated in
[0046] The two diffractive structure patterns of the diffractive optical element 30 according to
[0047] The other diffractive structure pattern generates the reference wave 36, which is directed onto the reference element 38 and has a plane wavefront. In alternative exemplary embodiments, a simply coded CGH with a diffractive structure or another optical grating can be used instead of the complex coded CGH. The test wave 34 can for example be generated in a first order of diffraction, and the reference wave 36 can be generated in the zero or any other order of diffraction at the diffractive structure. The reference element 38 is designed in the form of a plane mirror for back-reflection of the reference wave 36 with a plane wavefront. In another embodiment, the reference wave 36 can have a spherical wavefront, and the reference element 38 can be designed as a spherical mirror.
[0048] The test wave 34r returning from the surface 12 passes through the diffractive optical element 30 again and is diffracted again in the process. In this case, the returning test wave 34r is transformed back into an approximately spherical wave, wherein the wavefront thereof has corresponding deviations from a spherical wavefront due to deviations of the surface 12 of the test object from the desired shape. The returning reference wave 36r reflected by the reference element 38 also passes through the diffractive optical element 30 again and is again diffracted in the process. In this case, the returning reference wave 36r is transformed back into a spherical wave. In an alternative embodiment with a collimator in the beam path of the input wave 18 for generating an input wave 18 with a plane wavefront, the wavefront of the reference wave 36r does not need to be adapted with the diffractive optical element 30.
[0049] The diffractive optical element 30 therefore also serves for superimposing the returning test wave 34r with the returning reference wave 36r. The measurement arrangement 10 furthermore contains a capturing device 44 having a beam splitter 46 for guiding the combination of the returning test wave 34r and the returning reference wave 36r out of the beam path of the input wave 18, and an interferometer camera 48 for capturing an interferogram generated by superimposing the test wave 34r with the reference wave 36r.
[0050] The returning test wave 34r and the returning reference wave 36r are incident on the beam splitter 46 as convergent beams and are reflected thereby in the direction of the interferometer camera 48. Both convergent beams pass through an eyepiece 50 of the interferometer camera 48 and are finally incident on a two-dimensionally resolving detector 52 of the interferometer camera 48. In the present embodiment, in which the radiation source 16 is provided with a wave adjustment controller 24, the eyepiece 50 is configured as a mirror. In alternative embodiments, in which no adjustability of the wavelength is provided, the eyepiece can also be configured as a lens element. The detector 48 can be designed, for example, as a CCD sensor and captures an interferogram generated by the interfering waves. In the focus of the convergent beams of the waves 34r and 36r, a stop (not shown in
[0051] Furthermore, the measurement arrangement 10 comprises an evaluation device 54 for determining the actual shape of the optical surface 12 of the test object 14 from at least two interferograms recorded with the detector 48. First, a first interferogram, which is generated when the first diffractive optical element 30 is arranged at the first holding device 28 on the detector 48, with at least one further interferogram, which is generated with the arrangement of the second diffractive optical element 32 and, if necessary, of further diffractive optical elements at the first holding device 28 on the detector 48, described in more detail below, are computationally combined. The evaluation device 54 then determines the actual shape of the optical surface 12 from the computationally combined interferograms. Alternatively or additionally, the measurement apparatus 10 can contain a data memory or an interface with a network to make possible a determination of the surface shape using the interferograms that are stored or transmitted via the network with an external evaluation unit.
[0052] The interferograms recorded by the detector 48 typically have disturbance point distributions.
[0053] The disturbance radiation responsible for the disturbance points 58 can be generated at the diffractive optical element 30, in which case the disturbance radiation is referred to as disturbance wave 60 in this text.
[0054] A first category of disturbance waves 60 is illustrated in
[0055] At the disturbance points 58-1 and 58-2, i.e. the locations of the interferogram recorded by the detector 48 which correspond to the disturbance starting points 57-1 and 57-2, three waves are superposed rather than the desired superposition of only the test wave 34r and the reference wave 36r, to be precise the test wave 34r, the reference wave 36r, and the respective disturbance wave 60-1 or 60-2. Due to the contribution of the disturbance wave 60 to the intensity measured at the corresponding location of the interferogram, the measurement at this location is falsified, i.e. the measurement at this location is unusable. Therefore, the disturbance points can also be referred to as “blind spots.” Depending on the accuracy requirement, a measurement is deemed unusable as soon as the intensity of the corresponding disturbance wave 60 is at least 10.sup.−6, in particular at least 10.sup.−5, at least 10.sup.−4, at least 10.sup.−3 or at least 10.sup.−2 the intensity of the test wave 34r at the location mentioned.
[0056] According to one embodiment, one or more of the disturbance waves 60 can arise due to an interaction of the input wave 18 with the diffractive structure patterns of the diffraction structures 40 at the disturbance points 58, which is of a different type than when the test wave 34 was generated. With reference to the twice complex coded CGH according to
[0057] A second category of disturbance waves 60, i.e. disturbance radiation arising at the diffractive optical element 30, is shown by way of example in
[0058] According to a third category, disturbance radiation arising at the diffractive optical element 30 can come about in the form of disturbance waves through direct reflection of the input wave 18 at the diffractive optical element 30. According to a further embodiment variant, disturbance radiation generating disturbance points in the interferogram can also be formed independently of the diffractive optical element on the basis of reflection paths within the measurement arrangement 10. Such reflection paths are particularly relevant in measurement arrangements that, in addition to mirrors, also comprise one or more lens elements at which double reflections can occur.
[0059] In the embodiment illustrated in
[0060] In general, disturbance radiation, as described above with reference to
[0061] As mentioned above, at least two interferograms are computationally combined in order to determine the actual shape of the optical surface 12 of the test object 14. For this purpose, after the above-described recording of the first interferogram generated by the first diffractive optical element 30, the second diffractive optical element 32 is arranged first in place of the first diffractive optical element 30 in the beam path of the input wave 18. In other words, the first diffractive optical element 30 is removed from the holding device 28, and the second diffractive optical element 32 is arranged at the holding device 28.
[0062] The second diffractive optical element 32 is very similar to the first diffractive optical element 30, but differs to a certain extent in the configuration of its diffraction structures 40. The diffraction structures 40 of the second diffractive optical element 32 likewise comprise two diffractive structure patterns, wherein the first structure pattern is configured to generate the test wave 34 with a wavefront that is at least partially adapted to the desired shape of the optical surface 12 and the second diffractive structure pattern is configured to generate the reference wave 36. The test wave 34 and reference wave 36 generated by the second diffractive optical element 32 differ only slightly in their propagation directions from the corresponding waves 34 and 36 generated by the first diffractive optical element 30. Here, the waves that are associated with the same points on the optical surface 12 of the test object 14 or the reference element 38 are in each case compared with one another. In other words, the propagation directions of the test waves 34 and/or of the reference waves 36 differ slightly from one another, i.e. the corresponding emission angle of the test wave 34, the reference wave 36 or both waves 34 and 36 from the corresponding diffractive optical element 30 or 32 differs slightly. According to one embodiment, the difference in the propagation directions is at least 0.3°, in particular at least 3°. As an alternative or in addition to the change in the emission angle with respect to the test wave 34 and the reference wave 36, the change brought about by the second diffractive optical element 32 can also relate to a rotation of the test wave 34 about its propagation direction.
[0063] Due to the changed emission behavior of the second diffractive optical element 32, the configuration of the measurement arrangement 10 is adapted to the changed beam path before the corresponding interferogram is captured. This can be accomplished with one or more of the configuration changes of the measurement arrangement 10 described below. For this purpose, the first holding device 28 is configured to change the tilt position of the diffractive optical element 30 or 32 about two tilt axes 62 and 64, which are orthogonal to one another and are aligned transversely to the direction of irradiation of the input wave 18.
[0064] Furthermore, the second holding device 42 is configured to move the test object 14 in all six rigid body degrees of freedom, i.e. to change the tilt position of the test object 14 by three mutually orthogonal tilt axes 66, 68 and 70 and to displace the test object 14 along three orthogonally aligned translation directions 72, 74 and 76. Furthermore, the third holding device 78 is configured to change the tilt position of the reference element 38 by two tilt axes 80 and 82, which are orthogonal to one another and are aligned transversely to the direction of irradiation of the reference wave 36. Furthermore, the deflection mirror 26 is arranged to be tiltable about at least one tilt axis 84 aligned perpendicularly to the direction of irradiation of the input wave 18.
[0065] As already mentioned above, the radiation source 16 is provided with a wave adjustment controller 24. By changing the wavelength of the input wave 18, the emission angles of the waves 34 and 36 from the diffractive optical elements 30 and 32 can be changed and a deviation between the diffractive optical elements 30 and 32 relating to these emission angles can be compensated. A change in the wavelength therefore likewise falls under the aforementioned possible configuration changes of the measurement arrangement 10.
[0066] The configuration changes that can be brought about through the tilt and translational degrees of freedom described above comprise the setting of a changed relative position, in particular by changing the relative tilt position and/or performing a translational movement, between the diffractive optical element 30 or 32 and the test object 14. These configuration changes can furthermore include tilting the reference element 38 and/or the deflection mirror 26.
[0067] The example of a disturbance point distribution 56-1 of an interferogram recorded by the detector 48 via the first diffractive optical element 30, which was already shown in
[0068] In addition to the disturbance point distribution 56-1,
[0069] Furthermore,
[0070] The above-described computational combination of a plurality of interferograms to determine the actual shape of the optical surface 12 of the test object 14 reduces the influence of the error due to the disturbance points 58 on the result of the shape determination in accordance with the above-explained reduction in the disturbance point proportion in the combined interferograms. The accuracy of the shape determination is thus improved accordingly.
[0071] As already mentioned above,
[0072] The diffraction structures 140 of the diffractive optical element 130 form five diffractive structure patterns arranged such that they are superposed on one another in a plane. In addition to the test wave 34 directed onto the surface 12 of the test object 14 to be measured and the reference wave 36 directed onto the reference element 38, the diffraction structures 140 generate three calibration waves 108, 110 and 112. The calibration waves 108, 110, 112 are each directed onto one of the calibration mirrors 102, 104 and 106 and, in the present embodiment, are all formed as spherical waves, the wavefront of which is adapted to the shape of the respective calibration mirror. In other embodiments, in addition to or instead of spherical waves, plane waves can also be used as calibration waves.
[0073] Using the detector 52, calibration interference patterns generated with the returning reference wave 36r are recorded by superposition of the calibration waves 108, 110 and 112 after their respective reflection at the corresponding calibration mirror 102, 104 and 106. By evaluating the calibration interference patterns, figure and/or placement errors of the diffraction structures 140 of the diffractive optical element 130 can be determined and correspondingly taken into account when determining the shape of the optical surface 12 by evaluating the interferograms generated by superimposition of the returning test wave 34r with the returning reference wave 36r.
[0074]
[0075] The reference element 238 is attached to the third holding device 78 and can thus be tilted about two tilt axes 80 and 82 which are orthogonal to one another and are aligned transversely to the direction of irradiation of the input wave 18. This tilting must then take place simultaneously with a tilting of the deflection mirror 26 so that the light continues to be normally incident on the Fizeau surface. The mode of operation of the measurement arrangement 10 according to
[0076]
[0077] In a second step S2 of the design method, positions of disturbance points 58 are generated for each of the generated designs contained in an interferogram corresponding to the respective design, wherein the respective interferogram can be generated in a measurement arrangement 10 with the test wave 34 assigned to the respective design.
[0078] In the case of complex coded phase gratings, the disturbance points 58, as described above with reference to
[0079] In an optional third step S3 of the design method, an error budget characterizing wavefront errors of the test wave 34 caused by known inaccuracies when manufacturing a diffractive optical element based on the respective design is calculated for each of the generated designs.
[0080] In a fourth step S4 of the design method, disturbance points in the same position are identified in the interferograms of in each case at least two of the generated designs. In the subsequent fifth step S5 of the design method, a combination of at least two of the generated designs is selected, taking into account the identified number of disturbance points in the same position. In particular, that combination of designs is selected whose number of disturbance points in the same position is lower than the number of disturbance points in the same position in other combinations. For example, the combination of designs can be selected such that the number of disturbance points in the same position becomes minimal. According to one embodiment, the combination of designs is selected in which the number of disturbance points in the same position falls below a specified threshold value. For the case in which error budgets have been calculated in accordance with step S3, the calculated error budgets can also be taken into account when selecting the combination of designs.
[0081] The above description of exemplary embodiments, embodiments or embodiment variants is to be understood to be by way of example. The disclosure effected thereby firstly enables the person skilled in the art to understand the present invention and the advantages associated therewith, and secondly encompasses alterations and modifications of the described structures and methods that are also obvious in the understanding of the person skilled in the art. Therefore, all such alterations and modifications, insofar as they fall within the scope of the invention in accordance with the definition in the accompanying claims, and equivalents are intended to be covered by the protection of the claims.
LIST OF REFERENCE SIGNS
[0082] 10 Measurement arrangement [0083] 12 Optical surface [0084] 14 Test object [0085] 16 Radiation source [0086] 18 Input wave [0087] 20 Waveguide [0088] 22 Exit surface [0089] 24 Wavelength adjustment controller [0090] 26 Deflection mirror [0091] 28 First holding device [0092] 30 First diffractive optical element [0093] 32 Second diffractive optical element [0094] 34 Test wave [0095] 34r Returning test wave [0096] 36 Reference wave [0097] 36r Returning reference wave [0098] 38 Reference element [0099] 40 Diffraction structures [0100] 42 Second holding device [0101] 44 Capturing device [0102] 46 Beam splitter [0103] 48 Interferometer camera [0104] 50 Eyepiece [0105] 52 Detector [0106] 54 Evaluation unit [0107] 56-1 Disturbance point distribution of the first interferogram [0108] 56-2 Disturbance point distribution of the second interferogram [0109] 57 Disturbance starting points [0110] 58 Disturbance points [0111] 60 Disturbance wave [0112] 61-3 Disturbance wave deflection point [0113] 62 First tilt axis of the first holding device [0114] 64 Second tilt axis of the first holding device [0115] 66 First tilt axis of the second holding device [0116] 68 Second tilt axis of the second holding device [0117] 70 Third tilt axis of the second holding device [0118] 72 First translation device of the second holding device [0119] 74 Second translation device of the second holding device [0120] 76 Third translation device of the second holding device [0121] 78 Third holding device [0122] 80 First tilt axis of the third holding device [0123] 82 Second tilt axis of the third holding device [0124] 84 Tilt axis of the deflection mirror [0125] 102 First calibration mirror [0126] 104 Second calibration mirror [0127] 106 Third calibration mirror [0128] 108 First calibration wave [0129] 110 Second calibration wave [0130] 112 Third calibration wave [0131] 130 First diffractive element [0132] 140 Diffraction structures [0133] 230 First diffractive optical element [0134] 232 Second diffractive optical element [0135] 238 Reference element [0136] 240 Diffraction structures