SURGICAL DRAPE

Abstract

The present invention provides a surgical drape such that even when it is incised or punctured with a surgical tool in a state where it is pasted to an uneven surface having a low smoothness or to a part having a high curvature, such as a hand, a leg, or the head, a part subjected to incision or the like and its surroundings are unlikely to peel off, the surgical drape having excellent handling properties and safety. The surgical drape is a surgical drape 10 provided with a tacky layer 5 to be incised or punctured with a surgical tool, the tacky layer 5 having a tacky surface 2 to be brought into contact with a region including a surgery site of a living body. The surgical drape 10 has a Young's modulus of 10.0 MPa or less and may further be provided with a film-like base material 15 disposed by lamination on a surface on an opposite side of the tacky surface 2 of the tacky layer 5.

Claims

1. A surgical drape comprising a tacky layer to be incised or punctured with a surgical tool, the tacky layer having a tacky surface to be brought into contact with a region including a surgery site of a living body, wherein the surgical drape has a Young's modulus of 10.0 MPa or less.

2. The surgical drape according to claim 1, further comprising a film-like base material disposed by lamination on a surface on an opposite side of the tacky surface of the tacky layer.

3. The surgical drape according to claim 1, having a piercing strength in a thickness direction of 4.0 N or less.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0012] FIG. 1 is a partially sectional view schematically showing one embodiment of a surgical drape of the present invention.

[0013] FIG. 2 is a graph showing results of Evaluation (1) of Peeling Resistance Using Skin Model.

[0014] FIG. 3 is a graph showing results of Evaluation of Peeling Resistance Using Rat.

DESCRIPTION OF EMBODIMENTS

[0015] Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to the following embodiments. The present inventors have conducted studies on the factor that makes a part of a drape, subjected to incision or the like, and its surroundings likely to peel off from the skin when the skin is incised in a state where the drape is pasted thereto. As a result, the present inventors have found that: when incision is performed pressing a surgical tool, such as a scalpel, against a drape pasted to the skin, the shape of the rigid drape is retained in the original shape, and the skin, which is flexible as compared to the drape, bends in the direction of pressing the surgical tool; and thereby, a slight gap is likely to occur between the skin and the tacky surface of the drape, and the part subjected to the incision or the like and its surroundings peel off from the skin because the gap which had occurred becomes the starting point. It is to be noted that the gap between the skin and the tacky surface occurs more remarkably when the surface of the skin is an uneven surface having a low smoothness or a surface having a high curvature. As a result of further studies, the present inventors have found that by making the drape itself “flexible” and “easily stretchable”, the gap is made unlikely to occur between the skin and the tacky surface even when incision is performed pressing a surgical tool against the drape, and have thereby completed the present invention.

[0016] FIG. 1 is a partially sectional view schematically showing one embodiment of the surgical drape (hereinafter, also simply referred to as “drape”) of the present invention. As shown in FIG. 1, a surgical drape 10 of the present embodiment is a sheet-like (film-like) medical tool provided with: a tacky layer 5 having a tacky surface 2; and a film-like base material 15 disposed by lamination on the surface on the opposite side of the tacky surface 2 of the tacky layer 5. The tacky surface 2 is a surface to be brought into contact with a region including a surgery site of a living body. The surgical drape 10 of the present embodiment has a Young's modulus of 10.0 MPa or less. That is, the surgical drape which is one embodiment of the present embodiment has a Young's modulus of a predetermined value or less and has properties, such as being more “flexible” and “easily stretchable”. Thereby, in the surgical drape which is one embodiment of the present invention, the part subjected to incision or the like and its surrounding are unlikely to peel off even when it is incised or punctured with a surgical tool in a state where it is pasted to an uneven surface having a low smoothness or to a part having a high curvature, such as a hand, a leg, or the head.

[0017] When the Young's modulus exceeds 10.0 MPa, the flexibility and the stretchability are insufficient, and therefore the part subjected to incision or the like and its surroundings are likely to peel off from the skin. From the viewpoint of making the part subjected to incision or the like and its surroundings more unlikely to peel off, the surgical drape preferably has a Young's modulus of 10.0 MPa or less, more preferably 5.0 MPa or less, and particularly preferably 2.0 MPa or less. The lower limit value of the Young's modulus of the surgical drape is not particularly limited, but is preferably approximately 0.1 MPa or more from the viewpoint of an improvement in handling properties at the time of pasting before surgery and at the time of peeling after surgery, or the like.

[0018] The “Young's modulus” in the present specification is a physical property value which is measured by a tensile strength test in accordance with JIS K 6251:2010. It is to be noted that in the case of a drape having a laminated structure in which a base material and a tacky layer are laminated, the tacky layer is usually an extremely flexible part as compared to the base material and therefore the existence of the tacky layer hardly gives an influence on the Young's modulus of the whole drape. Therefore, in the case of the drape having a laminated structure in which a base material and a tacky layer are laminated, “the Young's modulus of the base material” can be regarded as being equal to “the Young's modulus of the drape”.

[0019] The surgical drape may be such that it is not provided with a base material as long as it is provided with a tacky layer. When the surgical drape is not provided with a base material, the Young's modulus of the surgical drape means the Young's modulus of the tacky layer. It is to be noted that from the viewpoint of an improvement in handling properties at the time of pasting before surgery and at the time of peeling after surgery, or the like, the surgical drape 10 is preferably provided with the tacky layer 5, and the film-like base material 15 disposed by lamination on the surface on the opposite side of the tacky surface 2 of the tacky layer 5 as shown in FIG. 1.

[0020] The tacky layer is composed of, for example, a tackiness agent similar to a tackiness agent constituting a tacky layer of a conventional surgical drape. Examples of the tackiness agent constituting the tacky layer include an acrylic-based tackiness agent, a silicone-based tackiness agent, a urethane-based tackiness agent, and a rubber-based tackiness agent. Any of various antibacterial ingredients, such as iodine and povidone iodine (iodine preparation), may be contained as necessary in the tacky layer.

[0021] The thickness of the tacky layer is not particularly limited and can appropriately be designed taking Young's modulus, tackiness strength, handling properties, and the like into consideration. The thickness of the tacky layer may be set to, for example, about 1 to about 1,200 μm, and may more preferably be 5 to 300 μm.

[0022] The base material is composed of, for example, a material similar to a material constituting a base material of a conventional surgical drape, such as a thermoplastic resin. Examples of the thermoplastic resin constituting the base material include: synthetic rubber such as nitrile rubber; natural rubber such as latex rubber; polyolefins such as polyurethanes, polyethylenes, and polypropylenes; and polyesters, polyvinyl chlorides, polystyrenes, polyvinyl acetates, polytetrafluoroethylenes, polysulfones, ABS resins, AS resins, acrylic resins, polyamides, polyacetals, polycarbonates, modified polyphenylene ethers, polyphenylene sulfides, polyether sulfones, amorphous polyarylates, liquid crystal polymers, polyether ether ketones, thermoplastic polyimides, and polyamide imides.

[0023] The thickness of the base material is not particularly limited and can appropriately be designed taking Young's modulus, handling properties, and the like into consideration. The thickness of the base material may be set to about 1 to about 200 μm, and may more preferably be 10 to 100 μm.

[0024] The surgical drape preferably has a piercing strength in a thickness direction of 4.0 N or less, more preferably 3.5 N or less, and particularly preferably 3.0 N or less. Setting the piercing strength to 4.0 N or less can make the part subjected to incision or the like and its surroundings more unlikely to peel off even when the drape is incised or punctured with a surgical tool in a state where the drape is pasted to an uneven surface having a low smoothness or a part having a high curvature, such as a hand, a leg, or the head. It is to be noted that the lower limit value of the piercing strength of the surgical drape is not particularly limited, but is preferably approximately 0.5 N or more from the viewpoint of an improvement in handling properties at the time of pasting before surgery and at the time of peeling after surgery, or the like.

[0025] The “piercing strength” in the present specification is a physical property value which is measured by a piercing strength test in accordance with JIS Z 1707:1997. It is to be noted that in the case of a drape having a laminated structure in which a base material and a tacky layer are laminated, the tacky layer is usually an extremely flexible part as compared to the base material and therefore the existence of the tacky layer hardly gives an influence on the piercing strength of the whole drape. Therefore, in the case of the drape having a laminated structure in which a base material and a tacky layer are laminated, “the piercing strength of the base material” can be regarded as being equal to “the piercing strength of the drape”.

[0026] Preferably, the surgical drape is further provided with release paper (liner) or the like disposed by lamination on the tacky surface of the tacky layer as necessary from the viewpoint of an improvement in handling properties, or the like. It is to be noted that the release paper is removed at the time of incision, and therefore the previously mentioned physical property values such as the “Young's modulus” and the “piercing strength” mean the physical property values of the drape excluding the release paper.

Examples

[0027] Hereinafter, the present invention will specifically be described based on Examples, but the present invention is not limited to these Examples. It is to be noted that each of “parts” and “%” in Examples and Comparative Examples is on a mass basis unless otherwise noted.

[0028] <Preparation of Base Materials>

[0029] Base materials 1 to 10 shown in Table 1 were prepared to measure the “Young's modulus” and the “piercing strength” for each base material. The results are shown in Table 1. It is to be noted that those described below were used as “Drape (1)”, “Drape (2)”, “Dressing material (1)”, and “Dressing material (2). [0030] Drape (1): trade name “Ioban⋅Steri-Drape 2”, Cat. #6035, manufactured by 3M Company, a polyester (including a tackiness agent layer composed of an acrylic-based tackiness agent, the tackiness agent layer having a thickness of 45 μm) [0031] Drape (2): trade name “Surgical Mate”, manufactured by HOGY MEDICAL CO., LTD., a polyester (including a tackiness agent layer composed of an acrylic-based tackiness agent, the tackiness agent layer having a thickness of 30 μm) [0032] Dressing material (1): trade name “CATHEREEP FS ROLL”, manufactured by NICHIBAN Co., Ltd., a polyurethane (including a tackiness agent layer composed of an acrylic-based tackiness agent, the tackiness agent layer having a thickness of 45 μm) [0033] Dressing material (2): trade name “Tegaderm”, manufactured by 3M Company, a polyurethane (including a tackiness agent layer composed of an acrylic-based tackiness agent, the tackiness agent layer having a thickness of 30 μm)

[0034] (Young's Modulus)

[0035] The Young's modulus of each base material prepared was measured by a tensile strength test in accordance with JIS K 6251:2010. Specifically, each base material prepared was first punched using a JIS K 6251-3 dumbbell cutter to make 3 specimens (n=3). Subsequently, elongation (mm) and stress per section area (N/mm.sup.2), obtained by dividing stress (N) by the section area of each base material, were continuously measured using a force tester (trade name “STA-1150”, manufactured by ORIENTEC CO., LTD.) while the specimen was being pulled at a rate of 100 mm/min to determine the initial slope indicating an elastic region and calculate the Young's modulus (MPa).

[0036] (Piercing Strength)

[0037] The piercing strength of each base material prepared was measured by a piercing strength test in accordance with JIS Z 1707:1997. Specifically, a peak of the intensity at the time when a needle goes through each base material (n=3) was measured as the piercing strength (N).

TABLE-US-00001 TABLE 1 Average thickness Young's modulus (MPa) Piercing strength (N) Material (μm) Individual Average Individual Average Base Aluminum 22 3,388 3,034 2.13 2.08 material foil 2,188 2.15 1 3,526 1.97 Base Polyvinilidene 10 180 178 3.02 3.01 material chloride 180 2.99 2 176 3.03 Base Copy 86 493 483 3.10 2.87 material paper 467 2.71 3 (cellulose) 491 2.79 Base Nitrile 67 1.59 1.67 4.04 3.91 material rubber 1.79 3.84 4 1.61 3.85 Base Latex 130 0.53 0.52 2.49 2.51 material rubber 0.46 2.65 5 0.57 2.38 Base Drape 30 15.7 14.9 1.11 1.20 material (1) 13.3 1.23 6 Polyester 15.7 1.26 Base Drape 40 30.0 29.9 1.31 1.26 material (2) 31.7 1.21 7 Polyester 28.0 1.27 Base Dressing 45 3.98 3.99 0.52 0.67 material material (1) 3.88 0.69 8 Polyurethane 4.12 0.81 Base Polyethylene 25 152 154 1.49 1.46 material 159 1.46 9 151 1.43 Base Dressing 30 4.45 4.35 1.55 1.52 material material (2) 4.23 1.49 10 Polyurethane 4.39 1.51

[0038] <Production (1) of Drapes>

Example 1

[0039] An acrylic-based tackiness agent was applied on silicone-coated paper in a thickness of 330 μm and then dried overnight to form a tacky layer having a thickness of about 100 μm. The formed tacky layer was pasted on one surface of base material 4 to obtain a drape (Example 1) having silicone-coated paper as release paper on a tacky surface. It is to be noted that the obtained drape was cut into an appropriate size in advance, and was used after releasing the silicone-coated paper when the performance was evaluated.

Examples 2 to 4 and Comparative Examples 1 to 6

[0040] Drapes (Examples 2 to 4 and Comparative Examples 1 to 6) were obtained in the same manner as in Example 1 mentioned previously, except that the respective base materials shown in Table 2 were each used in place of base material 4. It is to be noted that with respect to the base materials (base materials 6 to 8 and 10) each having a tackiness agent layer as a part of the base material, the tacky layer was pasted on the surface of the tackiness agent layer to produce each drape.

[0041] <Evaluation (1) of Peeling Resistance Using Skin Model>

[0042] The tacky surface of each produced drape was pasted to a skin model (trade name “Professional Skin Pad Mk2”, manufactured by Limbs & Things) for practicing surgery, and the skin model was then bent into a columnar shape in such a way that the drape was on the outside to form a curved surface. A surgical scalpel (trade name “KAI No. 22”, Cat. #522-B, manufactured by Kai Industries Co., Ltd.) was used to make a cut with a length of 3 to 4 cm into the drape on the skin model in a thickness (6 to 8 mm) that reached a subcutaneous layer (yellow sponge part). Three cuts were made for each drape in the same procedure (n=3). The degree of peeling-off of the tacky layer from the surface of the skin model at each part where the cut was made was observed visually to evaluate the peeling resistance according to the evaluation criteria described below. The results are shown in Table 2 and FIG. 2 (graph).

[0043] 5: The tacky layer was hardly peeled.

[0044] 4: The tacky layer was peeled a little.

[0045] 3: The tacky layer was peeled to an intermediate degree.

[0046] 2: The tacky layer was peeled for the most part.

[0047] 1: The tacky layer was peeled completely.

TABLE-US-00002 TABLE 2 Tacky layer Performance evaluation Base Thickness (Peeling resistance) material Material (μm) Individual Average Comparative 1 Acrylic-based 100 2 1.3 Example 1 tackiness 1 agent 1 Comparative 2 Acrylic-based 100 2 1.3 Example 2 tackiness 1 agent 1 Comparative 3 Acrylic-based 100 1 1 Example 3 tackiness 1 agent 1 Example 1 4 Acrylic-based 100 5 4.7 tackiness 5 agent 4 Example 2 5 Acrylic-based 100 5 5 tackiness 5 agent 5 Comparative 6 Acrylic-based 100 2 2.3 Example 4 tackiness 2 agent 3 Comparative 7 Acrylic-based 100 2 1.7 Example 5 tackiness 1 agent 2 Example 3 8 Acrylic-based 100 5 4.3 tackiness 5 agent 3 Comparative 9 Acrylic-based 100 2 2 Example 6 tackiness 2 agent 2 Example 4 10 Acrylic-based 100 5 4.6 tackiness 4 agent 5

[0048] <Production (2) of Drapes>

Example 5

[0049] A drape (Example 5) was obtained in the same manner as in Example 1 mentioned previously, except that base material 8 was used in place of base material 4 and that the thickness of the tacky layer formed using the acrylic-based tackiness agent was changed to 50 μm.

Comparative Example 7

[0050] A drape (Comparative Example 7) was obtained in the same manner as in Example 1 mentioned previously, except that base material 6 was used in place of base material 4 and that the thickness of the tacky layer formed using the acrylic-based tackiness agent was changed to 45 μm.

[0051] <Evaluation of Peeling Resistance Using Rat>

[0052] Hair of an SD rat (aged 3 to 4 months, without distinction of sex) was clipped with a pair of hair clippers, and the SD rat was then washed with a scrubbing agent. The SD rat was sterilized with chlorhexidine/alcohol and was then dried. The tacky surface of the drape cut into a size of 6 cm×3 cm was pasted to the dorsal skin of the chest of the rat. After 30 minutes elapsed from pasting the tacky surface, the skin was cut from the base material side of the drape to a depth that reached subcutaneous tissue to make a cut with a length of 4 cm. India ink was dropped onto a cut skin part after a predetermined time to visualize a peeled part. Specifically, the cut skin part where the India ink had been dropped was photographed together with a scale, and the image was analyzed using image analysis software (Image-J), thereby calculating the peeled area. The results are shown in Table 3 and FIG. 3 (graph).

TABLE-US-00003 TABLE 3 Tacky layer Peeled area (cm.sup.2) Base Thickness Time (min) material Material (μm) 0 1 15 30 60 Example 5 8 Acrylic-based 45 0.0 1.4 2.3 3.8 5.8 tackiness 0.0 2.3 2.8 4.6 5.3 agent Comparative 6 Acrylic-based 45 0.0 3.0 9.9 11.4 12.2 Example 7 tackiness 0.0 4.0 11.5 12.1 12.5 agent

[0053] <Production (3) of Drapes>

Example 6

[0054] A drape (Example 6) was obtained in the same manner as in Example 1 mentioned previously, except that base material 8 was used in place of base material 4 and that the thickness of the tacky layer formed using the acrylic-based tackiness agent was changed to 50 μm (thickness of tacky layer (in total): 95 μm).

Example 7

[0055] A drape (Example 7) was obtained in the same manner as in Example 1 mentioned previously, except that base material 8 was used in place of base material 4 and that a tacky layer having a thickness of 50 μm (thickness of tacky layer (in total): 95 μm) was formed using a silicone-based tackiness agent.

Comparative Examples 8 and 9

[0056] Drapes (Comparative Examples 8 and 9) were obtained in the same manner as in Example 6 mentioned previously, except that the types of base materials shown in Table 4 were used, and the tacky layers shown in Table 4 were formed.

[0057] <Evaluation (2) of Peeling Resistance Using Skin Model>

[0058] The peeling resistance was evaluated for the produced drapes of Examples 6 and 7 and Comparative Examples 8 and 9 according to the same procedure as that of “Evaluation (1) of Peeling Resistance Using Skin Model” mentioned previously. The results are shown in Table 4.

TABLE-US-00004 TABLE 4 Tacky layer Performance evaluation Base Thickness (Peeling resistance) material Material (μm) Individual Average Example 6 8 Acrylic-based 95 5 4.3 tackiness 5 agent 3 Example 7 8 Acrylic-based 45 + 50 5 5 tackiness 5 agent + silicone-based tackiness 5 agent Comparative 6 Acrylic-based 95 2 2.3 Example 8 tackiness 2 agent 3 Comparative 6 Acrylic-based 45 + 50 3 3.3 Example 9 tackiness 4 agent + silicone-based tackiness 3 agent

INDUSTRIAL APPLICABILITY

[0059] The surgical drape of the present invention is particularly useful as a drape to be used for pasting it to a surgery site which is an uneven surface or a curved surface to incise the surgery site.

REFERENCE SIGNS LIST

[0060] 2: Tacky surface [0061] 5: Tacky layer [0062] 10: Surgical drape [0063] 15: Base material