MANDREL FOR SOIL COMPACTION
20210355648 · 2021-11-18
Assignee
Inventors
Cpc classification
B25D2250/025
PERFORMING OPERATIONS; TRANSPORTING
E02D3/054
FIXED CONSTRUCTIONS
International classification
Abstract
A mandrel for forming a cavity at a target location. The mandrel includes a base part positioned at a top end of the mandrel, a first middle part, a second middle part, a third middle part, a first plurality of diamond-shaped crushing blades, a second plurality of diamond-shaped crushing blades, and a bore head positioned at a bottom end of the mandrel. The first plurality of diamond-shaped crushing blades are attached around the first middle part and the second middle part. The second plurality of diamond-shaped crushing blades are attached around the third middle part and the bore head.
Claims
1. A mandrel for forming a cavity at a target location, the mandrel comprising: a base part with a cylindrical-shaped structure, the base part positioned at a top end of the mandrel, the base part comprising: a shaft insertion hole on a top surface of the base part, the shaft insertion hole configured to receive a shaft of a mechanical vibratory hammer; and a cavity at the bottom surface of the base part, a diameter of the cavity ninety percent of a diameter of the base part, a depth of the cavity being 2 millimeters; a first middle part comprising a first top surface, a first bottom surface, and a first lateral surface between the first top surface and the first bottom surface, the first top surface attached to a top surface of the cavity, a diameter of the first top surface being 0.9 of the diameter of the cavity, the first middle part and the base part defining a first angle between a main plane of the bottom surface of the base part and a tangential plane of the first lateral surface, the first angle being 135°; a second middle part with a cylindrical-shaped structure, the second middle part comprising a second top surface and a second bottom surface, the second top surface attached to the first bottom surface, a diameter of the second top surface being equal to a diameter of the first bottom surface, a main longitudinal axis of the second middle part perpendicular to the main plane of the bottom surface of the base part; a third middle part comprising a third top surface, a third bottom surface, and a third lateral surface, the third top surface attached to the second bottom surface, a diameter of the third top surface being equal to a diameter of the second bottom surface, the third lateral surface and the second bottom surface defining a second angle between a main plane of the second bottom surface and a tangential plane of the third lateral surface, the second angle being 135°; a first plurality of diamond-shaped crushing blades attached around the first middle part and the second middle part, each respective diamond-shaped crushing blade from the first plurality of diamond-shaped crushing blades comprising a first edge and a second edge, each diamond-shaped crushing blade from the first plurality of diamond-shaped crushing blades attached at the respective first edge to the first lateral surface of the first middle part and attached at the respective second edge to the second lateral surface of the second middle part; a second plurality of diamond-shaped crushing blades attached around the third middle part and the bore head, each respective diamond-shaped crushing blade from the second plurality of diamond-shaped crushing blades comprising a third edge and a fourth edge, each diamond-shaped crushing blade from the second plurality of diamond-shaped crushing blades attached at the respective third edge to the third lateral surface of the third middle part and attached at the respective fourth edge to the fourth lateral surface of the bore head; and a bore head positioned at a bottom end of the mandrel, a top surface of the bore head attached to the third bottom surface, a diameter of the top surface of the bore head being equal to a diameter of the third bottom surface, the bore head comprising a wedge-shaped tip at a bottom end of the bore head, the wedge-shaped tip configured to tamper through hard rock surfaces, the wedge-shaped tip comprises a first inclined surface and a second inclined surface, a bottom end of the first inclined surface attached to a bottom end of the second inclined surface, the first inclined surface and the second inclined surface defining a wedge angle between a main plane of the first inclined surface and a main plane of the second inclined surface, the wedge angle being 32°.
2. A mandrel for forming a cavity at a target location, the mandrel comprising: a base part with a cylindrical-shaped structure, the base part positioned at a top end of the mandrel, the base part comprising: a shaft insertion hole on a top surface of the base part, the shaft insertion hole configured to receive a shaft of a mechanical vibratory hammer; a first middle part comprising a first top surface, a first bottom surface, and a first lateral surface between the first top surface and the first bottom surface, the first top surface attached to a bottom surface of the base part, the first middle part and the base part defining a first angle between a main plane of the bottom surface of the base part and a tangential plane of the first lateral surface, the first angle in a range between 130° and 150°; a second middle part with a cylindrical-shaped structure, the second middle part comprising a second top surface, a second bottom surface, and a second lateral surface, the second top surface attached to the first bottom surface, a main longitudinal axis of the second middle part perpendicular to the main plane of the bottom surface of the base part; a third middle part comprising a third top surface, a third bottom surface, and a third lateral surface, the third top surface attached to the second bottom surface, the third lateral surface and the second bottom surface defining a second angle between a main plane of the second bottom surface and a tangential plane of the third lateral surface, the second angle in a range between 130° and 150°; and a bore head positioned at a bottom end of the mandrel, a top surface of the bore head attached to the third bottom surface, the bore head configured to tamper through hard rock surfaces.
3. The mandrel of claim 2, further comprising: a first plurality of diamond-shaped crushing blades attached around the first middle part and the second middle part, each respective diamond-shaped crushing blade from the first plurality of diamond-shaped crushing blades comprising a first edge and a second edge, each diamond-shaped crushing blade from the first plurality of diamond-shaped crushing blades attached at the respective first edge to the first lateral surface of the first middle part and attached at the respective second edge to the second lateral surface of the second middle part; and a second plurality of diamond-shaped crushing blades attached around the third middle part and the bore head, each respective diamond-shaped crushing blade from the second plurality of diamond-shaped crushing blades comprising a third edge and a fourth edge, each diamond-shaped crushing blade from the second plurality of diamond-shaped crushing blades attached at the respective third edge to the third lateral surface of the third middle part and attached at the respective fourth edge to the fourth lateral surface of the bore head.
4. The mandrel of claim 3, wherein the base part comprises a cavity at the bottom surface of the base part, the first top surface attached to a top surface of the cavity.
5. The mandrel of claim 4, wherein: a diameter of the cavity is ninety percent of a diameter of the base part; a depth of the cavity is 2 millimeters; a diameter of the first top surface is ninety percent of the diameter of the cavity; a diameter of the second top surface is equal to a diameter of the first bottom surface; a diameter of the third top surface is equal to a diameter of the second bottom surface; and a diameter of the top surface of the bore head is equal to a diameter of the third bottom surface.
6. The mandrel of claim 5, wherein the bore head comprises a wedge-shaped tip at a bottom end of the bore head, the wedge-shaped tip configured to tamper through hard rock surfaces.
7. The mandrel of claim 6, wherein: the wedge-shaped tip comprises a first inclined surface and a second inclined surface; a bottom end of the first inclined surface is attached to a bottom end of the second inclined surface; the first inclined surface and the second inclined surface define a wedge angle between a main plane of the first inclined surface and a main plane of the second inclined surface, the wedge angle in a range between 20° and 45°.
8. The mandrel of claim 7, wherein: the first angle is 135°; the second angle is 135°; and the wedge angle is 32°.
9. A method for soil compaction at a target location, the method comprising: positioning a mandrel above the target location, the mandrel comprising: a base part with a cylindrical-shaped structure, the base part positioned at a top end of the mandrel, the base part comprising: a shaft insertion hole on a top surface of the base part, the shaft insertion hole configured to receive a shaft of a mechanical vibratory hammer; and a cavity at the bottom surface of the base part, a diameter of the cavity ninety percent of a diameter of the base part, a depth of the cavity being 2 millimeters; a first middle part comprising a first top surface, a first bottom surface, and a first lateral surface between the first top surface and the first bottom surface, the first top surface attached to a top surface of the cavity, a diameter of the first top surface being 0.9 of the diameter of the cavity, the first middle part and the base part defining a first angle between a main plane of the bottom surface of the base part and a tangential plane of the first lateral surface, the first angle being 135°; a second middle part with a cylindrical-shaped structure, the second middle part comprising a second top surface and a second bottom surface, the second top surface attached to the first bottom surface, a diameter of the second top surface being equal to a diameter of the first bottom surface, a main longitudinal axis of the second middle part perpendicular to the main plane of the bottom surface of the base part; a third middle part comprising a third top surface, a third bottom surface, and a third lateral surface, the third top surface attached to the second bottom surface, a diameter of the third top surface being equal to a diameter of the second bottom surface, the third lateral surface and the second bottom surface defining a second angle between a main plane of the second bottom surface and a tangential plane of the third lateral surface, the second angle being 135°; a first plurality of diamond-shaped crushing blades attached around the first middle part and the second middle part, each respective diamond-shaped crushing blade from the first plurality of diamond-shaped crushing blades comprising a first edge and a second edge, each diamond-shaped crushing blade from the first plurality of diamond-shaped crushing blades attached at the respective first edge to the first lateral surface of the first middle part and attached at the respective second edge to the second lateral surface of the second middle part; and a second plurality of diamond-shaped crushing blades attached around the third middle part and the bore head, each respective diamond-shaped crushing blade from the second plurality of diamond-shaped crushing blades comprising a third edge and a fourth edge, each diamond-shaped crushing blade from the second plurality of diamond-shaped crushing blades attached at the respective third edge to the third lateral surface of the third middle part and attached at the respective fourth edge to the fourth lateral surface of the bore head; and a bore head positioned at a bottom end of the mandrel, a top surface of the bore head attached to the third bottom surface, a diameter of the top surface of the bore head being equal to a diameter of the third bottom surface, the bore head comprising a wedge-shaped tip at a bottom end of the bore head, the wedge-shaped tip configured to tamper through hard rock surfaces, the wedge-shaped tip comprises a first inclined surface and a second inclined surface, a bottom end of the first inclined surface attached to a bottom end of the second inclined surface, the first inclined surface and the second inclined surface defining a wedge angle between a main plane of the first inclined surface and a main plane of the second inclined surface, the wedge angle being 32°; generating a first conical-shaped cavity by driving the mandrel into the target location; extracting the mandrel from the conical-shaped cavity; generating a first aggregate filled conical-shaped cavity by filling the conical-shaped cavity with aggregate; generating a second conical-shaped cavity by driving the mandrel into the first aggregate filled conical-shaped cavity; extracting the mandrel from the second conical-shaped cavity; generating a second aggregate filled conical-shaped cavity by filling the second conical-shaped cavity with aggregate; compacting the second aggregate filled conical-shaped cavity by ramming a first hammering device onto a top surface of the second aggregate filled conical-shaped cavity; compacting the second aggregate filled conical-shaped cavity by ramming a second hammering device onto the top surface of the second aggregate filled conical-shaped cavity.
10. The method of claim 9, wherein generating the first aggregate filled conical-shaped cavity comprises filling the first conical-shaped cavity with one of a gravel material, a loose sandy soil, a clayey soil, a medium density soil, a hard rock soil, and combination thereof.
11. The method of claim 10, wherein generating the second aggregate filled conical-shaped cavity comprises filling the second conical-shaped cavity with one of the gravel material, the loose sandy soil, the clayey soil, the medium density soil, the hard rock soil, and combination thereof.
12. The method of claim 11, wherein compacting the second aggregate filled conical-shaped cavity by ramming the first hammering device onto the top surface of the second aggregate filled conical-shaped cavity comprises compacting the second aggregate filled conical-shaped cavity by ramming a high-frequency impact tamper onto the top surface of the second aggregate filled conical-shaped cavity, the high-frequency impact tamper comprising: a rod comprising a first end and a second end, the rod being inserted in the mechanical vibratory hammer from the first end of the rod; and a ramming head attached to the rod; the ramming head comprising: a rod attaching section, wherein the ramming head attached from the rod attaching section to the second end of the rod; a beveled-shaped ramming tip; and a cylindrical section positioned between the rod attaching section and the beveled-shaped ramming tip.
13. The method of claim 12, wherein compacting the second aggregate filled conical-shaped cavity by ramming the first hammering device onto the top surface of the second aggregate filled conical-shaped cavity comprises compacting the second aggregate filled conical-shaped cavity by ramming a sheep foot compacting device onto the top surface of the second aggregate filled conical-shaped cavity, the sheep foot compacting device comprising: a rod comprising a first end and a second end, wherein the rod being inserted in the mechanical vibratory hammer from the first end of the rod; a beveled-shaped element comprising a top end and a bottom end, the bevel-shaped element attached from the top end of the beveled-shaped element to the second end of the rod; and a reduced conical tip attached to the bottom end of the beveled-shaped element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawing figures depict one or more implementations in accord with the present teachings, by way of example only, not by way of limitation. In the figures, like reference numerals refer to the same or similar elements.
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DETAILED DESCRIPTION
[0047] In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent that the present teachings may be practiced without such details. In other instances, well known methods, procedures, components, and/or circuitry have been described at a relatively high-level, without detail, in order to avoid unnecessarily obscuring aspects of the present teachings.
[0048] The following detailed description is presented to enable a person skilled in the art to make and use the methods and devices disclosed in exemplary embodiments of the present disclosure. For purposes of explanation, specific nomenclature is set forth to provide a thorough understanding of the present disclosure. However, it will be apparent to one skilled in the art that these specific details are not required to practice the disclosed exemplary embodiments. Descriptions of specific exemplary embodiments are provided only as representative examples. Various modifications to the exemplary implementations will be readily apparent to one skilled in the art, and the general principles defined herein may be applied to other implementations and applications without departing from the scope of the present disclosure. The present disclosure is not intended to be limited to the implementations shown, but is to be accorded the widest possible scope consistent with the principles and features disclosed herein.
[0049] The present disclosure is directed to exemplary mandrels for performing soil compaction at a target location. An exemplary mandrel may provide a facility to forming a conical-shaped cavity at a target location. The conical-shaped cavity formed by utilizing an exemplary mandrel may further be used for some additional soil compaction methods for compacting the soil at the target location. An intended cavity may be formed at the target location by pushing an exemplary mandrel into the soil at the target location by utilizing a vibratory hammer.
[0050]
[0051] In an exemplary embodiment, base part 102 may be positioned at a top end 107 of mandrel 100. In an exemplary embodiment, top end 107 of mandrel 100 may refer to an end of mandrel 100 which may be connected to a mechanical vibratory hammer.
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[0053] In an exemplary embodiment, first middle part 103 may include a first lateral surface 308 between first top surface 302 of first middle part 103 and first bottom surface 304 of first middle part 103. In an exemplary embodiment, first lateral surface 308 of first middle part 103 may be an inclined surface.
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[0058] In an exemplary embodiment, wedge-shaped tip 604 may include a first inclined surface 642 and a second inclined surface 644. In an exemplary embodiment, first inclined surface 642 and second inclined surface 644 may define a wedge angle 640 between a main plane 6422 of first inclined surface 642 and a main plane 6442 of second inclined surface 644. In an exemplary embodiment, wedge angle 640 may be in a range between 20° and 45°. In an exemplary embodiment, wedge angle 640 may be 32°. In an exemplary embodiment, when wedge angle 640 is 32°, bore head 106 may be able to tamper through hard rock surfaces and penetrate the hard parts and crush them more efficiently relative to other optional amounts of wedge angle 640. In an exemplary embodiment, when bore head 106 tampers through hard rock surfaces and penetrates the hard parts and crushes them more efficiently, it may mean that by applying less force to mandrel 100 from mechanical vibratory hammer 110, bore head 106 tampers through hard rock surfaces and penetrates the hard parts and crushes them.
[0059]
[0060] In an exemplary embodiment, first diamond-shaped crushing blade 702a may include a first edge 722 and a second edge 724. In an exemplary embodiment, first edge 722 of first diamond-shaped crushing blade 702a may be attached to first lateral surface 308 of first middle part 103. In an exemplary embodiment, second edge 724 may be attached to a second lateral surface of second middle part 104.
[0061] As shown in
[0062] In an exemplary embodiment, second diamond-shaped crushing blade 704a may include a third edge 742 and a fourth edge 744. In an exemplary embodiment, third edge 742 of second diamond-shaped crushing blade 704a may be attached to third lateral surface 508 of third middle part 105. In an exemplary embodiment, fourth edge 744 may be attached to a fourth lateral surface of bore head 106. In an exemplary embodiment, first plurality of diamond-shaped crushing blades 702 and second plurality of diamond-shaped crushing blades 704 may provide significant benefits. For example, first plurality of diamond-shaped crushing blades 702 and second plurality of diamond-shaped crushing blades 704 may remove hard particles from around the main body of mandrel 100 and, thereby, reduce the frictional force between the hard particles in soil and the main body of mandrel 100. In an exemplary embodiment, it may be understood that this reduction in frictional force, may increase the penetration efficiency of mandrel 100 into soil. In an exemplary embodiment, mandrel 100 may be utilized to destroy porous soil structures and pass through layers with hard particles.
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[0064] In an exemplary embodiment, by utilizing mandrel 100 for soil compaction, when mandrel 100 is being pushed into the ground at a target location, in addition to radially compact the soil around the target location, mandrel 100 may also compact the soil around the target location downwardly. In fact, the specific structure of mandrel 100 may provide some benefits. For example, when mandrel 100 is pushed into the ground by exerting a pushing force from mechanical vibratory hammer 110, a specific percentage of the pushing force exerted to mandrel 100 from mechanical vibratory hammer 110 may be consumed to compact the soil downwardly which may reduce swelling of the soil or otherwise prevent it. In an exemplary embodiment, by utilizing mandrel 100, due to a decrease in radial stresses around mandrel 100, swelling of the soil may be reduced or prevented. For purpose of reference, it may be understood that when soil swells during soil compaction, it may indicate that the soil is not being compacted properly and effectively. In an exemplary embodiment, the swelling of the soil may indicate that a general failure has been occurred in the soil. In an exemplary embodiment, mandrel 100 may be used for semi-deep compaction of loose soils by utilizing dynamic loads.
[0065] By using conventional mandrels, due to the low thickness of problematic layers and absence of soil overburden, forming wells in soils with medium relative density may lead to swelling of the soil around the mandrel. However, in natural subgrades and uncompact engineering embankments which are located below a dense layer caused by movement of vehicles on the ground, swelling of the soil around the mandrel may be hard to prevent. In addition, in soil layers consisting of construction debris and relatively large rocks in artificial or natural soil textures, despite the passage of a conventional mandrel through hard particles, a lot of forces may be applied to the body parts and this may reduce the penetration efficiency of the mandrel and may lead to premature failure of the mandrel.
[0066] In an exemplary embodiment, using mandrel 100 for soil compaction may provide some significant benefits. For example, swelling of the soil around mandrel 100 may be reduced. Also, forces which may be applied by the hard layers to mandrel 100 may be reduced and, thereby, efficiency of mandrel 100 may be increase. As another benefit, by using mandrel 100 for soil compaction, early failure of the mandrel may be prevented and also the life of the mandrel may be increased.
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[0068] With the further reference to
[0069] In an exemplary embodiment, method 900 may further include step 916 of compacting the second aggregate filled conical-shaped cavity by ramming a first hammering device onto a top surface of the second aggregate filled conical-shaped cavity. In an exemplary embodiment, step 916a in
[0070] As shown in
[0071] In an exemplary embodiment, first rod ramming head 924 may be attached from first rod attaching section 942 to the second end of first rod 922. As shown in
[0072] In an exemplary embodiment, method 900 may further include step 918 of compacting the second aggregate filled conical-shaped cavity 620 by ramming a second hammering device onto the top surface of the second aggregate filled conical-shaped cavity. In an exemplary embodiment, step 920a in
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[0074] As shown in
[0075] While the foregoing has described what may be considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that the teachings may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all applications, modifications and variations that fall within the true scope of the present teachings.
[0076] Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
[0077] The scope of protection is limited solely by the claims that now follow. That scope is intended and should be interpreted to be as broad as is consistent with the ordinary meaning of the language that is used in the claims when interpreted in light of this specification and the prosecution history that follows and to encompass all structural and functional equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirement of Ends 101, 102, or 103 of the Patent Act, nor should they be interpreted in such a way. Any unintended embracement of such subject matter is hereby disclaimed.
[0078] Except as stated immediately above, nothing that has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent to the public, regardless of whether it is or is not recited in the claims.
[0079] It will be understood that the terms and expressions used herein have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective spaces of inquiry and study except where specific meanings have otherwise been set forth herein. Relational terms such as first and second and the like may be used solely to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “a” or “an” does not, without further constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0080] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various implementations. This is for purposes of streamlining the disclosure, and is not to be interpreted as reflecting an intention that the claimed implementations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed implementation. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
While various implementations have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more implementations and implementations are possible that are within the scope of the implementations. Although many possible combinations of features are shown in the accompanying figures and discussed in this detailed description, many other combinations of the disclosed features are possible. Any feature of any implementation may be used in combination with or substituted for any other feature or element in any other implementation unless specifically restricted. Therefore, it will be understood that any of the features shown and/or discussed in the present disclosure may be implemented together in any suitable combination. Accordingly, the implementations are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.