METHOD OF TREATING A LIQUID INCLUDING AN ORGANOFLUORINE
20220009812 · 2022-01-13
Assignee
Inventors
- Brook Douglas Hill (Glass House Mountains, AU)
- Wiley PARKER (Conroe, TX, US)
- Jiasheng CAO (Houston, TX, US)
- David Victor CAM (Brisbane, AU)
- John Frederick ELLERS (Brisbane, AU)
Cpc classification
C02F9/00
CHEMISTRY; METALLURGY
C02F1/5254
CHEMISTRY; METALLURGY
C02F2103/34
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention relates to a method of treating a liquid including an organofluorine. The method includes electrochemically treating the liquid to produce a foam and an electrochemically treated liquid, wherein the foam includes the organofluorine and/or degradation products thereof; and separating the foam from the electrochemically treated liquid. This method may alleviate some of the problems associated with the presently available techniques for removing organofluorines from liquids.
Claims
1. A method of treating a liquid including an organofluorine, the method comprising: electrochemically treating the liquid to thereby produce foam and an electrochemically treated liquid, wherein the foam includes the organofluorine and/or degradation products thereof; and separating the foam from the electrochemically treated liquid.
2. The method of claim 1, wherein at least 60% of the carbon atoms in the organofluorine are substituted by a fluorine atom.
3. The method of claim 1, wherein the organofluorine is of the formula (I):
R—Y Formula I wherein R is a fluoroalkyl group, and Y is an ionic group.
4. The method of claim 1, wherein the liquid is a groundwater, a landfill leachate or an industrial waste.
5. The method of claim 1, wherein the method includes the step of removing or depleting ammonia or ammonium from the liquid prior to the electrochemical treatment.
6. The method of claim 5, wherein the step of removing or depleting ammonia or ammonium from the liquid prior to the electrochemical treatment includes adding a magnesium salt and a phosphate salt to the liquid to form a precipitate.
7. The method of claim 1, wherein the method includes the step of filtering the liquid prior to the electrochemical treatment.
8. The method of claim 1, wherein the method further includes the step of adding a treatment agent to the liquid.
9. The method of claim 8, wherein the treatment agent is an alkaline earth metal.
10. The method of claim 1, wherein the step of electrochemically treating the liquid is performed using an electrochemical treatment apparatus, wherein the electrochemical treatment apparatus includes a treatment chamber including at least one inlet for entry of a liquid to be treated, and at least one outlet for exit of electrochemically treated liquid, and a plurality of electrodes positioned within the treatment chamber for electrochemical treatment of the liquid.
11. The method of claim 10, wherein at least one of the plurality of electrodes positioned within the treatment chamber include iron.
12. The method of claim 10, wherein there is substantially laminar flow of liquid between the electrodes during electrochemical treatment.
13. The method of claim 10, wherein the method includes the step of collecting the separated foam using a foam collector located in fluid connection with the at least one outlet for exit of electrochemically treated liquid; wherein the foam collector includes a mesh filter and a suction source.
14. The method of claim 1, wherein the method includes the step of treating the separated foam.
15. The method of claim 14, wherein the step of treating the separated foam includes degassing the foam or incinerating the foam.
16. The method of claim 15, wherein degassing the foam includes placing the foam under reduced pressure, or by spraying liquid onto the foam.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0175] Various embodiments of the invention will be described with reference to the following drawings, in which:
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[0199] Preferred features, embodiments and variations of the invention may be discerned from the following Examples which provides sufficient information for those skilled in the art to perform the invention. The following Examples are not to be regarded as limiting the scope of the preceding Summary of the Invention in any way.
EXAMPLES
Exemplary Electrochemical Apparatuses
[0200] Embodiments of the invention will now be described with reference to
[0201]
[0202] As shown in
[0203] The water then flows to the treatment chamber 210 where electrochemical treatment occurs. The pH of the liquid during the electrochemical treatment may be controlled by the introduction of an acid from acid tank 305. The electrochemically treated water then flows to the defoaming chamber 250, and the foam to a foam separation vessel. The electrochemical process may be controlled via a system for regulating the electrochemical treatment (which includes a controller (PLC) 307). Electrochemically treated water then flows to clarifiers 306 (which have a level switch).
[0204] Clarified water (and floc) may exit the clarifiers 306 before passing through a positive displacement pump to a drain connection. Alternatively, the clarified water (and floc) from the clarifiers 306 may pass to a screw press 308 having a float valve. Pressed or substantially dewatered floc exits the screw press to a waste bin. Liquid exiting the screw press 306 passes to centrifugal pump, and then passes back to clarifiers 306.
[0205] Clarified water may be passed from clarifiers 306 to a drop tank 310. Fluid exiting drop tank 310 passes through a centrifugal pump and then to sand filters 312 (for separation of floc from the water) or optionally back through clarifiers 306. After sand filtration the water may be passed to a storage tank 314 (where is it optionally treated by a treatment agent (stored in a dosing tank 304, in which the treatment agent may be pumped into the storage tank 314 by way of a positive displacement pump)). From storage tank 314 the treated water may be released. Alternatively, water from the storage tank 314 may pass to: (i) further components of a filtration and/or polishing system, such as a carbon filter or similar fluorocarbon adsorbant material, nanofilter or ion exchange resin, and/or reverse osmosis system; (ii) screw press 308; or (iii) treatment chamber 210 and defoaming chamber 250. The filtered water may pass to a storage tank before re-electrochemical treatment or disposal. In
[0206] Two example treatment chambers 210, electrode holders 280, and defoaming chambers 250 are illustrated in
[0207] The treatment chamber 210 in the apparatus 201 of
[0208] The treatment chamber 210 in
[0209] The apparatuses 201 illustrated in
[0210] In the examples of
[0211] In
[0212] The treatment chambers 210 in
[0213] The treatment chambers 210 include a disperser 222, and the disperser 222 includes a tube with one liquid entry point 224 and a plurality of inlets 220. The disperser 222 illustrated in the apparatuses 201 of
[0214] The apparatuses 201 further include a flow aligner 290. The flow aligner 290 is connected to the electrode holders 280 (see
[0215] The flow aligner 290 in the apparatuses 201 of
[0216] The flow aligner 290 in
[0217] The apparatus 201 may be configured to electrochemically treat the liquid in the presence of at least one treatment enhancer or at least one treatment agent. The at least one treatment enhancer is capable of penetrating a solid wall of the treatment chamber, and consequently the at least one treatment enhancer (such as ultraviolet radiation, microwave radiation or ultrasonic waves) may be applied to a side wall 216 of the treatment chamber 210. The at least one treatment agent may enter the treatment chamber 210 through at least one treatment inlet, such as through a gas inlet. The gas inlets may be part of a gas disperser, which may be integral with the base of the treatment chamber 210. The types and function of such gases may be as previously described. Alternatively, the at least one treatment inlet may be mixed with the liquid to be treated before the liquid enters the treatment chamber 210. As illustrated and discussed with reference to
[0218] The treatment chamber 210 also includes at least one outlet 230 for exit of electrochemically treated liquid. In the apparatuses 201 of
[0219] In the apparatuses 201 of
[0220] In the apparatus 201 of
[0221] In the apparatus 201 of
[0222] In
[0223] A foam mover 80 (as illustrated in
[0224] In the apparatuses of
[0225] Within each electrode holder 280 only two or three electrodes 240 may be connected to power (and thereby become anodes and cathodes). The remaining electrodes may all be electrical conductors. In each electrode holder 280 each electrode 240 is substantially planar and is of solid construction. The electrodes 240 may have a tapered lower edge, as previously described. The apparatuses 201 of
[0226] As illustrated in
[0227] The treatment chamber 210 of
[0228] A similar mechanism for connecting power to the electrodes 240 is illustrated in the treatment chamber 210 of
[0229] In
[0230] In the apparatus 201 of
[0231] In the apparatus 201 of
[0232] The treatment chamber 210 in
[0233] As illustrated in
[0234] The apparatus 201 of
[0235] Any suitable current may be applied to the electrodes 240 during the electrochemical treatment, however the voltage applied to each electrode holder 280 in the treatment chamber 210 is typically from 1.1 to 3 V per cell, especially at least 1.1 V per cell.
[0236] In use, liquid is pumped into the treatment chamber 210 via the at least one inlet 220, and liquid pressure builds beneath flow aligner 290. Liquid passes through the flow aligner 290 and between the electrodes 240 where the liquid is electrochemically treated and floc and foam is generated. The foam floats on the surface of the electrochemically treated liquid, and the floc typically remains entrained in the liquid (in view of the residence time). The floc, foam and electrochemically treated liquid then pass through the at least one outlet 230 and into the foam collector 400, where the foam passes into hose 460, and floc and liquid pass through the filter 420 into defoaming chamber 250. The floc and liquid pass over/around flow diverter(s) 232 and optionally past defoamers 252. This process leads to defoaming of the floc/electrochemically treated liquid. The floc/electrochemically treated liquid then flows out the outlet 254 in the defoaming chamber 250 and then to a vessel for separation of the floc (e.g. clarifier 306).
Electrochemical Treatments
[0237] In examples 1 and 2 landfill leachate from Minnesota, USA was treated. In both examples, the ammonia was first significantly removed or depleted from the leachate. This step was taken as otherwise organofluoro sulfonic amides can form if excess ammonia is present. Such sulfonic amides may not pass into the foam during the electrochemical treatment as readily as other organofluorine substances.
[0238] Ammonia was depleted or removed from the leachate in one of two ways. A first way was to add magnesium chloride and sodium phosphate to the leachate. With stirring, substantially water insoluble struvite (comprising predominantly magnesium ammonium phosphate) forms from the ammonia. The struvite may then be either settled or filtered.
[0239] A second way is to air and/or air entrained steam strip the ammonia from the leachate. For example, the pH was raised to about 11.5 (so that ammonia is more likely to be present in the form of ammonia (NH.sub.3) gas than the more stable ammonium ion (NH.sub.4.sup.+)). Then the leachate is heated to about 150° F. (about 65° C.) to deplete the ammonia. An exemplary heating mechanism is to utilize the latent heat of partially condensing steam in air, blown through the liquid. The pH of the resultant, substantially ammonia free liquid was then reduced to about 7.5 by acidulation.
[0240] In Example 1 below, the struvite precipitation method was used. In Example 2 below, the air stripping method was used.
Example 1
[0241] The ammonia depleted leachate was subjected to electrochemical treatment using the apparatus of
[0242] Foam was produced during the electrochemical treatment. Without wishing to be bound by theory, it is believed that foam production was enhanced by the production of hydrogen gas at the sacrificial electrodes during the electrochemical treatment. After production, the hydrogen gas becomes entrained with the organofluorines, producing foam. The foam settled on the surface of the liquid in the treatment chamber 210. The foam was collected using a syringe and then allowed to de-gas in a separate vessel for collection.
[0243] The treated water was collected. Given the residence time and flow rate of the electrochemical treatment, floc did not settle on the base of the treatment chamber 210, and there was insufficient time for significant quantities of floc to settle on the surface of the liquid in the treatment chamber 210. Consequently, the treated water included floc. Polymer was added to separate the floc (Flopam AN 905 SH (an anionic polyacrylamide), produced by SNF, USA). A sample of the treated liquid (supernatant treated water) was collected.
[0244] Samples of the raw leachate, the foam, and the treated liquid were analysed by ALS, Kelso, Wash. Each sample was homogenized prior to assessment by LC MS MS MS. The results are provided in Tables 1-6.
TABLE-US-00001 TABLE 1 Organofluorine Acronyms Carbon Analyte chain Acronym Chemical Name Formula Length PFBS Perfluorobutane sulfonate C.sub.4F.sub.9SO.sub.3.sup.− 4 PFHxS Perfluorohexane sulfonate C.sub.6F.sub.13SO.sub.3.sup.− 6 PFOS Perfluorooctane sulfonate C.sub.8F.sub.17SO.sub.3.sup.− 8 PFBA Perfluorobutanoate F.sub.3F.sub.7CO.sub.2.sup.− 4 PFPeA Perfluoropentanoate C.sub.4F.sub.9CO.sub.2.sup.− 5 PFHxA Perfluorohexanoate C.sub.5F.sub.11CO.sub.2.sup.− 6 PFHpA Perfluoroheptanoate C.sub.6F.sub.13CO.sub.2.sup.− 7 PFOA Perfluorooctanoate C.sub.7F.sub.15CO.sub.2.sup.− 8 PFNA Perfluorononanoate C.sub.8F.sub.17CO.sub.2.sup.− 9 PFDA Perfluorodecanoate C.sub.9F.sub.19CO.sub.2.sup.− 10 PFUnDA Perfluoroundecanoate C.sub.10F.sub.21CO.sub.2.sup.− 11 PFDoDA Perfluorododecanoate F.sub.11F.sub.23CO.sub.2.sup.− 12 PFTrDA Perfluorotridecanoate C.sub.12F.sub.25CO.sub.2.sup.− 13 FOSA Perfluorooctane sulfonamide C.sub.8F.sub.17SO.sub.2NH.sub.2 8 62FTS 1H,1H,2H,2H- C.sub.6F.sub.13CH.sub.2CH.sub.2SO.sub.3.sup.− 8 Perfluorooctanesulfonic acid 82FTS 1H,1H,2H,2H- C.sub.8F.sub.17CH.sub.2CH.sub.2SO.sub.3.sup.− 10 Perfluorodecanesulfonic acid
TABLE-US-00002 TABLE 2 Analysis results for Organofluorine Concentrations Before and After Treatment - Full Data Supernatant Supernatant removal treated Ratio of Foam/ Removal vs foam Raw water water Foam foam conc. Supernatant Removal Removal efficiency enhanced Analyte (ng/L) (ng/L) (ng/L) to raw conc. ratio ng/L fraction (%) removal PFBS 1,400.0 1,000.0 2,300.0 1.64 2.30 400.0 0.286 28.6% 0.31 PFHxS 400.0 130.0 2,800.0 7.00 21.54 270.0 0.675 67.5% 0.10 PFOS 330.0 120.0 620.0 1.88 5.17 210.0 0.636 63.6% 0.42 PFBA 1,300.0 990.0 1,800.0 1.38 1.82 310.0 0.238 23.8% 0.38 PFPeA 1,400.0 930.0 1,800.0 1.29 1.94 470.0 0.336 33.6% 0.54 PFHxA 3,700.0 2,500.0 6,700.0 1.81 2.68 1,200.0 0.324 32.4% 0.29 PFHpA 640.0 260.0 3,400.0 5.31 13.08 380.0 0.594 59.4% 0.12 PFOA 970.0 210.0 8,400.0 8.66 40.00 760.0 0.784 78.4% 0.09 PENA 42.0 4.6 340.0 8.10 73.91 37.4 0.890 89.0% 0.11 PFDA 10.0 2.3 54.0 5.40 23.48 7.7 0.770 77.0% 0.15 PFUnDA 2.3 1.2 4.2 1.83 3.50 1.1 0.478 47.8% 0.37 PFDoDA 2.1 0.7 2.0 0.95 2.70 1.4 0.648 64.8% 1.08 PFTrDA 2.7 0.9 2.0 0.74 2.30 1.8 0.678 67.8% 1.62 FOSA 7.5 0.7 57.0 7.60 81.43 6.8 0.907 90.7% 0.12 62FTS 370.0 110.0 2,100.0 5.68 19.09 260.0 0.703 70.3% 0.13 82FTS 14.0 1.1 82.0 5.86 74.55 12.9 0.921 92.1% 0.16
TABLE-US-00003 TABLE 3 Analysis results for Organofluorine Concentrations Before and After Treatment - sorted by carbon chain length Raw water Foam concen- concen- Ratio of Removal # Carbon tration tration foam conc. efficiency Analyte Atoms (ng/L) (ng/L) to raw conc. % PFBS 4 1,400 2,300 1.64 28.6% PFBA 4 1,300 1,800 1.38 23.8% PFPeA 5 1,400 1,800 1.29 33.6% PFHxS 6 400 2,800 7.0 67.5% PFHxA 6 3,700 6,700 1.81 32.4% PFHpA 7 640 3,400 5.31 59.4% PFOS 8 330 620 1.88 63.6% PFOA 8 970 8,400 8.66 78.4% FOSA 8 8 57 7.6 90.7% 62FTS 8 370 2,100 5.68 70.3% PFNA 9 42 340 8.1 89.0% PFDA 10 10 54 5.4 77.0% 82FTS 10 14 82 5.86 92.1% PFUnDA 11 2.3 4.2 1.83 47.8% PFDoDA 12 2.1 2.0 0.95 64.8% PFTrDA 13 2.7 2.0 0.74 67.8%
TABLE-US-00004 TABLE 4 Analysis results for Organofluorine Concentrations Before and After Treatment - sorted by foam concentration (data <620 ng/L omitted) Raw water Foam Concen- concen- Ratio of Removal PFC # Carbon tration tration foam conc. efficiency name atoms (ng/L) (ng/L) to raw conc. % PFOA 8 970 8,400 8.65 78.4% PFHxA 6 3,700 6,700 1.8 32.4% PFHpA 7 640 3,400 5.3 59.4% PFHxS 6 400 2,800 7.0 67.5% PFBS 4 1,400 2,300 1.64 28.6% 62FTS 8 370 2,100 5.67 70.3% PFPeA 5 1,400 1,800 1.28 33.6% PFBA 4 1,300 1,800 1.38 23.8% PFOS 8 330 620 1.88 63.6%
TABLE-US-00005 TABLE 5 Analysis results for Organofluorine Concentrations Before and After Treatment - sorted by absolute removal (data less than 210 ng/L omitted) Absolute Raw water Foam removal Concen- concen- from Removal PFC tration tration effluent # Carbon efficiency name (ng/L) (ng/L) (ng/L) atoms % PFHxA 3,700 6,700 1,200 6 32.4% PFOA 970 8,400 760 8 78.4% PFPeA 1,400 1,800 470 5 33.6% PFBS 1,400 2,300 400 4 28.6% PFHpA 640 3,400 380 7 59.4% PFBA 1,300 1,800 310 4 23.8% PFHxS 400 2,800 270 6 67.5% 62FTS 370 2,100 260 8 70.3% PFOS 330 620 210 8 63.6%
TABLE-US-00006 TABLE 6 Analysis results for Organofluorine Concentrations Before and After Treatment - sorted by ratio of foam concentration to raw concentration (data less than 1.9:1 omitted) Raw water Foam Concen- concen- Ratio of Removal tration tration foam conc. efficiency Analyte (ng/L) (ng/L) to raw conc. % PFOA 970 8,400 8.7 78% PFNA 42 340 8.1 89% FOSA 7.5 57 7.6 90% PFHxS 400 2,800 7.0 67.5%.sup. 82FTS 14 82 5.9 92% 62FTS 370 2,100 5.7 70.2%.sup. PFDA 10 54 5.4 77% PFHpA 640 3,400 5.3 59% PFOS 330 620 1.9 63%
Example 2
[0245] The ammonia depleted leachate was subjected to electrochemical treatment using the apparatus of
[0246] Foam was produced during the electrochemical treatment. Without wishing to be bound by theory, it is believed that foam production was enhanced by the production of hydrogen gas at the sacrificial electrodes during the electrochemical treatment. After production, the gas became entrained with the organofluorines, producing foam. The foam settled on the surface of the liquid in the treatment chamber 210. The foam was collected using foam collector 400 and then allowed to de-gas in a separate vessel for collection.
[0247] The treated water was collected. Given the residence time and flow rate of the electrochemical treatment, floc did not settle on the base of the treatment chamber 210, and there was insufficient time for significant quantities of floc to settle on the surface of the liquid in the treatment chamber 210. Consequently, the treated water included floc. A sample of the treated liquid was collected, immediately after it filtered through the foam collector 400 (i.e. most floc would not have time to settle out).
[0248] Samples of the raw leachate, the foam, and the treated liquid were analysed by ALS, Kelso, Wash. Each sample was homogenized prior to assessment by LC MS MS MS. The results are provided in Table 7.
TABLE-US-00007 TABLE 7 Analysis results for Organofluorine Concentrations Before and After Treatment - Full Data Treated water (ng/L) immediately Ratio of Removal Raw water Foam after foam conc. Removal efficiency Analyte (ng/L) (ng/L) filtering to raw conc. (ng/L) % PFBS 1,600 2,000 1,600 1.25 0 0.00% PFHxS 700 15,000 630 21.42 70 10.00% PFOS 290 15,000 88 51.72 202 69.66% PFBA 1,100 1,500 1,400 1.36 −300 −27.27% PFPeA 1,700 2,700 1,800 1.59 −100 −5.88% PFHxA 3,800 11,000 5,000 2.89 −1,200 −31.58% PFHpA 880 8,800 1,000 10.0 −120 −13.64% PFOA 1,600 51,000 930 31.88 670 41.88% PFNA 140 11,000 56 78.57 84 60.00% PFDA 48 4,400 16 91.67 32 66.67% PFUnDA 16 270 16.88 16 100.00% PFDoDA 34 0 PFTrDA 0 FOSA 330 1,400 −1,400 62FTS 710 21,000 1,400 29.58 −690 −97.18% 82FTS 66 17,000 160 257.58 −94 −142.42%
[0249] In this example, the treated water still contained floc which had not settled. Without wishing to be bound by theory, it is believed that some of the larger long chain organofluorines degraded to a smaller short chain organofluorine. The smaller organofluorine then either remained in the supernatant liquid, or adsorbed to form part of the floc.
[0250] In the present specification and claims (if any), the word ‘comprising’ and its derivatives including ‘comprises’ and ‘comprise’ include each of the stated integers but does not exclude the inclusion of one or more further integers.
[0251] Reference throughout this specification to ‘one embodiment’ or ‘an embodiment’ means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases ‘in one embodiment’ or ‘in an embodiment’ in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more combinations.
[0252] In compliance with the statute, the invention has been described in language more or less specific to structural or methodical features. It is to be understood that the invention is not limited to specific features shown or described since the means herein described comprises preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims (if any) appropriately interpreted by those skilled in the art.
Advantages
[0253] Advantages of a preferred embodiment of the present invention may include: [0254] The electrochemical process is engineered to rely on relatively low cost and freely available anode compositions compared to the examples in the scientific literature; [0255] The process is fast and scalable to commercial treatment rates unlike batch processes requiring 2-10 hours of treatment time; [0256] The treated effluent from the process is then directed (as required) to a sorptive process if needed for final polishing; [0257] The process is engineered so that the surfactant form of the PFC, PFOA and PFOS decay products is regenerated in the cell so that the surfactant segregates to the liquid-gas interface; [0258] The electrochemical process is engineered to also produce quantities of reductant, inert, or oxidative gases to facilitate the phase separation of PFCs and resulting PFOA and PFOS degradation products to the foam with the surfactant then separated by foam fractionation; [0259] The foam, selectively enhanced to carry the bulk of the PFC, PFOA and PFOS is collected by either a dissolved air flotation (DAF) type skimmer following adsorption onto sacrificial anode (cell generated) ferrous or ferric hydroxide sludge for either encapsulation, disposal or secure landfill; [0260] The foam, carrying the bulk of the PFC, PFOA and PFOS is collected by suction producing a concentrated liquid phase requiring disposal; [0261] Since cell residence times as low as 60 seconds (1 minute) can achieve the phase change required to separate the organofluorines and degradation products from the water columns, this enables much more cost effective adsorption onto a filtering media suitable for environmentally sensitive disposal; and [0262] A fast and efficient water treatment process typically of less than 60-120 seconds residence time to avoid 2-10 hour (120-600 minute) cell residence times required of many competing technologies.