DUAL LAYER ICAD DEVICE
20210353317 · 2021-11-18
Assignee
Inventors
Cpc classification
A61M29/00
HUMAN NECESSITIES
A61B17/221
HUMAN NECESSITIES
A61B17/320725
HUMAN NECESSITIES
A61F2/013
HUMAN NECESSITIES
A61F2/82
HUMAN NECESSITIES
International classification
A61B17/221
HUMAN NECESSITIES
A61B17/12
HUMAN NECESSITIES
A61B17/3207
HUMAN NECESSITIES
Abstract
A design bringing together mechanical thrombectomy and stenting for more efficient treatment of occlusions and stenotic lesions in the cerebral vasculature features a dual-layer setup. The outer layer consists of an expandable stent cage with large cell openings which can allow thrombus to pass through the openings into the inner expandable capture section layer. The clot capture section can be configured to grip and extract the occlusion. The outer cage is configured to be detached from the remainder of the device and left implanted as a stent to exert an outward radial force to support and/or dilate the region of stenosis. The device can have a distal fragment protection element to prevent the distal migration of elements liberated during the procedure.
Claims
1. A device for treating occlusions and stenotic lesions in the vasculature, the device comprising: a capture section comprising: an elongate body comprising a plurality of struts; a proximal end; a distal end; a collapsed delivery configuration; and an expanded deployed configuration wherein the occlusion is pinched by the plurality of struts; and a stent cage comprising a collapsed delivery configuration and an expanded deployed configuration; wherein the stent cage is configured to be detachable from the device to remain implanted in the lesion when the capture section is removed from the lesion.
2. The device of claim 1, wherein the stent cage is a stent.
3. The device of claim 1, wherein the capture section is a stentriever configured to engage one or more portions of the occlusive thrombus on movement from the collapsed delivery configuration to the expanded deployed configuration.
4. The device of claim 1, wherein the stent cage and the capture section share a common proximal shaft.
5. The device of claim 1, wherein the stent cage further comprises a plurality of interconnected struts forming an outer circumferential network of closed cells.
6. The device of claim 5, wherein at least two of the plurality of interconnected struts are longitudinally aligned.
7. The device of claim 1, wherein the capture section comprises a strut framework forming an outer network of closed cells, wherein at least a portion of the strut framework is configured to embed and pinch at least a portion of the thrombus in the expanded deployed configuration as the capture section is drawn back into an outer catheter.
8. The device of claim 1, further comprising a fragment protection element at the distal end of capture section, the fragment protection element comprising: a connecting member; and a distal fragment filter expandable to at least the same radial size as the capture section in the expanded deployed configuration.
9. The device of claim 1, wherein the stent cage is configured to exert an outward radial force when deployed to expand within a lesion.
10. The device of claim 1, wherein a first proximal shaft is capable of articulating the capture section and a second proximal shaft is capable of articulating the stent cage.
11. A device for treating an occlusive thrombus and areas of stenosis in the vasculature, the device comprising: a proximal shaft; and an outer cage comprising; a substantially tubular structure comprising a collapsed delivery configuration, an expanded deployed configuration; and a maximum radial dimension; wherein the outer cage is configured to exert an outward radial force to embed and pinch the occlusive thrombus when deployed to expand within a region of stenosis; wherein the outer cage is further configured to be detachable from the device to remain implanted in the stenosis.
12. The device of claim 11, wherein in the expanded deployed state the expanded maximum radial dimension of the outer cage is approximately 6.0 mm in diameter.
13. The device of claim 11, wherein the distal end of the outer cage flares to a radial dimension larger than the maximum radial dimension of the outer cage.
14. The device of claim 11, wherein the outer cage is an implantable stent.
15. The device of claim 11, wherein the outer cage further comprises a structure of interconnected struts.
16. The device of claim 11, further comprising a distal fragment protection element fixedly connected to the proximal shaft by a connecting member.
17. The device of claim 15, wherein the interconnected struts of the outer cage are configured to engage at least a portion of the thrombus in the expanded deployed configuration.
18. The device of claim 15, wherein the interconnected struts of the outer cage are configured to embed and pinch at least a portion of the thrombus in the expanded deployed configuration.
19. A method for treating a stenotic lesion and obstructive thrombus, the method comprising the steps of: positioning an access catheter and a microcatheter in a vessel with the stenotic lesion and obstructive thrombus, the access catheter and microcatheter comprising hollow internal lumens; positioning a self-expanding outer cage in the microcatheter sized to exert an outward radial force on the lesion, the outer cage comprising a plurality of large cells and a detachment point configured to implant the outer cage within the vessel; positioning an expandable capture section with the outer cage, the capture section having a collapsed delivery configuration and an expanded deployed configuration; deploying the outer cage and capture section from the microcatheter to allow the thrombus and/or fragments thereof to pass radially inwards through cells of the outer cage; deploying the capture section from the microcatheter to capture the thrombus; pinching the thrombus between a portion of one or more of the capture section, outer cage, access catheter, and microcatheter; detaching the outer cage at the detachment point and leaving the outer cage in the vessel as a stent in the expanded configuration; and withdrawing the capture section with the thrombus into the access catheter; and withdrawing the microcatheter, access catheter, and the capture section with captured thrombus from the patient.
20. The method of claim 19, further comprising the step of providing a distal fragment protection element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The above and further aspects of this invention are further discussed with the following description of the accompanying drawings, in which like numerals indicate like structural elements and features in various figures. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating principles of the invention. The figures depict one or more implementations of the inventive devices, by way of example only, not by way of limitation. It is expected that those of skill in the art can conceive of and combining elements from multiple figures to better suit the needs of the user.
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DETAILED DESCRIPTION
[0040] Specific examples of the present invention are now described in detail with reference to the Figures, where identical reference numbers indicate elements which are functionally similar or identical. It is an object of the current invention to offer a system or device which gives the physician the advantage of operational flexibility to adapt to complications or unknowns in an intravascular procedure, such as when an occluded vessel has a blood clot and also a region of underlying stenosis which was not detected during angiography. These improvements can lead to safe and more rapid access to complex areas of the intercranial arteries to remove occlusions and shorten procedure times.
[0041] Accessing the various vessels within the vascular, whether they are coronary, pulmonary, or cerebral, involves well-known procedural steps and the use of a number of conventional, commercially-available accessory products. These products, such as angiographic materials, rotating hemostasis valves, and guidewires are widely used in laboratory and medical procedures. When these products are employed in conjunction with the system and methods of this invention in the description below, their function and exact constitution are not described in detail. While the description is in many cases in the context of treating intercranial arteries, the systems and devices may be used in other body passageways as well.
[0042] Turning to the figures,
[0043] A detachment point 214 can be provided for the device 100 approximate the proximal end of the stent cage 210. The detachment point can be remotely actuated by the user to detach the stent cage from the remainder of the device. Any number of methods can be deployed for detachment such that the stent cage can be physically decoupled from the remainder of the system or device.
[0044] At least a part or parts of the capture section 110 and stent cage 210 can be made from Nitinol or another shape memory material with sufficient elastic strain capacity such that the elastic limit would not be exceeded when the device 100 was in the collapsed delivery configuration within a delivery system. This strain capacity allows the device to be effectively “spring loaded” within the microcatheter or delivery catheter so that it can self-expand to engage a clot when deployed out of the distal end of the delivery system.
[0045] Parts of the device 100 could be rendered visible under fluoroscopy by the addition of alloying elements or with the inclusion of radiopaque markers or coatings. For example, the device can have a distal radiopaque coil 67 and a proximate radiopaque coil 66 approximate the terminal ends of the capture section during a thrombectomy procedure.
[0046]
[0047] The clot capture section 110, stent cage 210, and a filter element 314 of the fragment protection element 310 can have a collapsed configuration for delivery and an expanded configuration for clot retrieval, flow restoration, and fragment protection. The elongate shaft 64 of the device can be a tapered wire shaft, and be constructed of stainless steel, MP35N, Nitinol, or other material with sufficiently high tensile strength and modulus to allow responsive and consistent trackability of the device in the vascular.
[0048] The distal portions of the stent cage 210, clot capture section 110, and fragment filter element 314 together define a three-dimensional protective structure to substantially prevent the distal egress of a clot or clot fragments from the device. The fragment filter element 314 can take on any of a number of forms and can have a structure with a surface which can be configured as a clot barrier surface. In one example, the fragment filter can have spoked arrangement made up of a combination of struts 316. In other cases, a strut framework can be covered with a fibrous mesh or weave that could be permeable to liquid in the vessel but prohibit the distal migration of larger solids. This protective structure prevents the egress of a clot or clot fragments that have entered the inner capture section 110 or reception space 220 between the inner clot capture section and the outer stent cage frame 210.
[0049] The outer expandable stent cage 210 of the example from
[0050] The distal end 218 of the stent cage 210 can be defined by a series of crowns or distal undulating struts 226. The undulating struts can flare with a large bend radius for atraumatic contact with vessel walls. The struts at the proximal end 216 of the stent cage can taper down to a detachment point 214 on the proximal shaft 212. The detachment point can be configured to allow the stent cage to be detached from the rest of the device to remain implanted in the patient as a stent, such as in an ICAD lesion.
[0051] The detachment point 214 of the stent cage 210 can have one or more collars, partial collars, or sleeves which could be assembled over step features in the shaft 212 such that they form a mechanical lock which could prevent joint disassembly during tension or compression. Alternatively, the collars could be assembled over a notch on the capture portion 110. To detach the stent cage, the detachment point could be actuated through mechanical, electrical, or other means, allowing the stent cage to scaffold a region of stenosis. Once released from the detachment point the stent cage is held in place in the vessel through the outward radial force imparted on the vessel walls.
[0052] In another example, the stent cage can be a stent having a plurality of resilient metal strands formed in a braided or mesh pattern. The strands or struts of the stent can extend longitudinally and be woven in a largely helical configuration with the central axis or centerline of the resulting tubular structure as a common axis. A first set of strands can be wound in one direction while being axially displaced from one another. A second group of strands could be wound in the opposite direction from the first while also being axially displaced relative to each other.
[0053] When elements described and visualized in the figures as a tubular structure and generally illustrated as a substantially right cylindrical structure, when used herein, the terms “tubular” and “tube” are to be construed broadly. They are not meant to be limited to a structure that is a right cylinder or strictly circumferential in cross-section or of a uniform cross-section throughout its length.
[0054] The stent cage 210 can be constructed so that when deployed it expands to a predetermined outer diameter and has sufficient radial force to provide good embedding in the lesion while displacing a thrombus into the reception space. Low levels of scaffolding in the stent cage can be achieved by minimizing the potential surface contact area between the interconnected cage struts 224 and the thrombus or lesion. In one example, a less dense cell network with fewer struts can be utilized. In another example, struts of the cage structure can curve radially inward towards the longitudinal centerline or axis of the device in an oscillating periodic fashion to gain a localized reduction in force and contact area with the thrombus. Localized reductions could also be gained by having multiple aligned axially and/or radially between the distal end 218 and the proximal end 216 of the cage.
[0055] The raw material for the stent cage 210 could take many forms such as wire, strip, sheet, or tube. The expandable body of the stent cage can be made from a material capable of recovering its shape automatically once released from a highly strained delivery configuration. A superelastic shape memory material such as Nitinol or an alloy with similar properties is particularly suitable. These materials have sufficient elastic strain capacity such that the elastic limit would not be exceeded when the cage is constrained in the collapsed delivery configuration within a microcatheter or outer access catheter. This elastic strain capacity allows the cage to be effectively spring-loaded within the outer catheter so that it can self-expand when deployed out of the distal end of the outer catheter. In a separate case, the framework could be constructed from wire, allowing a non-superelastic material like a stainless-steel alloy to be employed, since the wires would be free to move independent of one another.
[0056] In one example, a Nitinol tube or sheet could be laser-cut and then heat set to form a framework of struts and connecting members. This tubular structure can be heat treated on a mandrel to a suitable temperature to impart stress-relief on the structure, cause the tube to conform to the shape of the mandrel. In these ways the elastic properties of the stent braid can be controlled such that the stent can aid in the implantation process and maintain stiffness and strength over the desired lifetime of the implant. The winding of the braid strands can also be sufficiently dense to provide a stable configuration capable of supporting the full inner diameter of a vessel when implanted.
[0057] The stent cage 210 can be bare metal, or the material can be coated with a non-pharmacological coating such as silicon carbide, carbon, and titanium-nitride-oxide. The coating can be hydrophilic or have additives effective to increase the lubricity of the mesh braid of the stenting device 112 to allow for more atraumatic navigation of the vasculature. In another example, the coating could be hydrogel or include soluble particles in a polymeric matrix which could soften or fully dissolve when exposed to an aqueous medium like blood. In other cases, stents have been coated with biodegradable, drug eluting coatings designed to inhibit restenosis. For example, these could be anti-platelet or anti-coagulative agents. These agents could elute from the matrix of the coating when exposed to aqueous media and help prevent the implanted stent 128 from forming a potential nidus for future clot formation.
[0058] The interconnected struts 224 can be formed as a monolithic structure or can be assembled as a combination of substructures. The distalmost crowns or undulating struts 226 can have a flared profile. The reception spaces 220 in the lumen of the stent cage can be made sufficiently large such that there is amply room when a thrombus is urged through or by the circumference of cells without significantly compressing it and altering the coefficient of friction.
[0059] In the majority of cases, the device can be used strictly to conduct thrombectomy procedures. However, in perhaps 40% of cases involving certain patient populations, it may be desirable to implant a stent to scaffold and dilate a located region of stenosis. Following recanalization, the detachment point can be configured to release the stent cage from the remainder of the device. The outward radial force provided by the stent cage on the walls a vessel could allow it to remain static could be used to provide localized support or even dilation for the vessel in order to maintain the fidelity of the lumen flow path. Once the stent cage has been implanted as a stent the remainder of the device, including the capture section 110 and fragment protection element 310, could be removed from the patient.
[0060]
[0061] The capture section 110 can have a proximal elongate body 124 and a distal filter element 314 for fragment protection, as illustrated in
[0062] In another example, when expanded to the deployed configuration the elongate body 124 of the capture section 110 can have a substantially tubular shape disposed around a longitudinal axis 112 and can be configured to exert a strong radial force to open a flow lumen through a clot. This small flow path could restrict the initial flow so that the supply of blood is gradually reestablished to the affected area to reduce the risk of reperfusion injury. Alternately, the elongate body 124 of the capture section 110 can have a planar structure which can oscillate periodically or extend in a spiral around the longitudinal axis 112. Configured this way, the elongate body could expand and contract in response to the forces of the thrombectomy procedure and grip or pinch a clot between adjacent peaks of the structure for extraction from the vessel.
[0063]
[0064] Like some previous examples, further designs for thrombectomy and stenting having dual expandable members are disclosed. In
[0065] The receiving openings of the outer cage 210 can be large such that they offer little resistance to motion of the clot relative to the cage. The clot can be locally compressed as the outer stent cage is expanded and the receiving openings allow the thrombus or debris to escape the compression by displacing into the interior reception space 220 of the cage. This reduces the radial force imparted on the vessel by the stent cage in the region of the stenosis which means a lesser force is required to retrieve the thrombus, which in turn results in less vessel trauma and tension on the distal vascular bed. The radial force of the cage can act strongly at small diameters, similar to a compressed spring, to displace the thrombus. The radial force can be weaker at larger diameters to gently press the lesion and vessel walls.
[0066] The distal end 118 of the inner member capture section 110 can extend distally of the distal end 218 of outer cage 210. Applied aspiration can urge a clot proximally to be engaged by the strut framework 120 of the capture section.
[0067] The inner and outer members can be delivered from the same microcatheter 70 and directed to a target site in the patient's vascular through the lumen of a guide or access catheter 30. The device can have separate shafts allowing for independent movement of the inner and outer members. A first proximal shaft 112 can be capable of articulating the capture section 110 and a second proximal shaft 212 can be capable of articulating the stent cage 210. Having independent shafts can allow the user to adapt to situations where, for example, the axial location for grasping the clot is slightly different from the axial position that is most effective for restoring a flow path. The use of separate shafts can allow the clot to be retrieved independently of the deployment of the stent cage. After clot retrieval, the physician could elect to leave the stent cage in position for a short period of time to assess the risk of re-occlusion of the vessel before deciding whether to detach and deploy the stent cage as an implant. If the physician chooses not to deploy the stent cage, it can be re-sheathed and removed from the patient.
[0068]
[0069]
[0070] The maximum radial dimension of the stent cage when expanded can be at least 20% larger than the maximum radial dimension of the expanded capture section. In other instances, the stent cage can be two or more times the diameter of the capture section. The stent cage can have a network of interconnected struts 224 forming large closed cells for a low radial force along the distal length of the device.
[0071] The capture section can be a framework of struts 120 organized in to a series of adjacent segments. The struts can be organized into closed cells or could contain one or more bends or undulations along their length such that they engage different portions of a clot or thrombus. The cells and/or bends can be of differing sizes at different longitudinal sections of the capture section. In one example, segments of the capture segment may consist of struts 120 and cells in a flat pattern which is then configured into a wave or undulating shape 312 when viewed from the side. Alternately, the adjacent segments could be aligned longitudinally to collapse the struts of the segments when subjected to longitudinal tensile or compressive loads. Such variations in the radial force exerted by the capture section can embed or pinch the clot between differing portions of the framework of struts. The interpenetration and pinching could also be induced as the device is later drawn and collapsed back into an intermediate or access catheter after capturing the clot. The pinching action can be useful for increasing the device's grip on fibrin-rich clots. The pinching action may also elongate the clot and pull it away from the walls of the lesion or vessel, thus reducing the required dislodging force.
[0072] The device can have a fragment protection element 310 downstream of the capture section 110 and situated in the interior of the stent cage 210. The filter element 314 of the fragment protection element 310 provides a physical barrier to any embolus from the clot retrieval procedure. A flexible connecting member 312 can connect the filter element 314 to the distal end 118 of the capture section, meaning the longitudinal position of the protection element is governed by the proximal capture section shaft 112.
[0073] In another example of a clot retrieval and stenting device 200 illustrated in
[0074] The outer cage 210 can have a series of interconnected struts 224 forming an outer circumferential network of large closed cells. The interconnected struts could include connecting members running through the interior of the outer cage to provide further surfaces to capture and grip the clot. The struts could be a shape memory allow such as Nitinol, allowing it to expand to a desired maximum radial size 222 when deployed in a vessel. The interconnected struts cut in such a way as to engage and grip a clot during a standard thrombectomy procedure. During this engagement, the clot could be partially located in the cell openings of the interconnected struts 224 and partially in the reception space or inner lumen 220 of the outer cage.
[0075] Similar to previous designs disclosed in this description, the retrieval and stenting device 200 can have a fragment protection element 310 which can be deployed approximate the distal end of the outer cage to provide a physical barrier for protecting against the downstream migration of debris liberated during the clot retrieval procedure. The fragment protection element can be connected to the shaft 212 by a flexible connecting member 312. The connecting member can be an extension of shaft 212, or itself have struts or be of an undulating wave pattern which can help in gripping a clot as it expands and contracts under the forces of clot retrieval.
[0076] Once retrieval attempts with the device 200 have achieved a desired level of vessel recanalization, the physician may wish to further treat a region of stenosis, such as an ICAD lesion. The device could be cleaned with saline or other media and reintroduced to a target site using the delivery system of the thrombectomy procedure or other suitable means known in the art. When advanced across the lesion, the outer cage 210 can be expanded and then released by actuating the detachment point 214. The maximum diameter or radial size 222 of the outer cage when deployed can be designed so as to minimize the chronic outward force imparted on the stenosis, which is important for the often-fragile vessels of the neurovascular. In one example, the maximum diameter of the deployed outer cage can be configured to be approximately 2.5 mm but in other examples could be up to 4.0 mm. Once implanted as a stent, the shaft 212 can be drawn to pull the connecting member 312 and retrieve the fragment protection element 310 from the patient.
[0077] The outer cage 210 and capture section 110 shown in the figures and discussed herein are used to illustrate single aspects of the present invention. Of course, the present invention can be applied to outer cages and capture sections of a variety of shapes and sizes and could be made from a single section or from multiple sections.
[0078]
[0079]
[0080] The microcatheter 70 can be advanced until it is positioned distal to the clot 40. Once in the proper position, the microcatheter can be withdrawn proximally, allowing the stent cage 210 and capture portion 110 to expand within and either side of the clot, as shown in
[0081] In
[0082] With the region of stenosis identified, the user has the ability to disengage the stent cage 210 as an implant in the lesion 50 as visualized in
[0083]
[0084] Referring to method 1300 outlined in
[0085] The device can further have additional components to facilitate intravascular procedures. In step 1340 a fragment protection element can be positioned distal to the capture portion to occupy space across the vessel lumen and prevent distal egress of fragments liberated during the procedure. The protection element could be attached to the capture section with a flexible shaft or wire and could take any of a number of forms familiar to this purpose to those of skill in the art. Additionally, a further step 1350 could involve adding one or more radiopaque markers to important points on the device such that they are readily visible under fluoroscopy during the procedure. For example, markers could be added to the proximal and distal ends of the device to mark the terminal treatment points during the operation.
[0086] Referring to method 1400 outlined in
[0087] To treat the narrowed region of stenosis in the vessel, the user can re-deploy the outer cage and capture section to the target site and align them with the lesion, as in step 1430. The detachment point can be actuated to leave the outer cage in the vessel in the expanded state as an implanted stent. In steps 1440 and 1450, the remainder of the device, including the capture section, can be withdrawn into the access catheter and removed from the patient.
[0088] The invention is not necessarily limited to the examples described, which can be varied in construction and detail. The terms “distal” and “proximal” are used throughout the preceding description and are meant to refer to a positions and directions relative to a treating physician. As such, “distal” or distally” refer to a position distant to or a direction away from the physician. Similarly, “proximal” or “proximally” refer to a position near to or a direction towards the physician. Furthermore, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
[0089] By “comprising” or “containing” or “including” is meant that at least the named compound, element, particle, or method step is present in the composition or article or method, but does not exclude the presence of other compounds, materials, particles, method steps, even if the other such compounds, material, particles, method steps have the same function as what is named.
[0090] In describing example embodiments, terminology has been resorted to for the sake of clarity. It is intended that each term contemplates its broadest meaning as understood by those skilled in the art and includes all technical equivalents that operate in a similar manner to accomplish a similar purpose. It is also to be understood that the mention of one or more steps of a method does not preclude the presence of additional method steps or intervening method steps between those steps expressly identified. Some steps of a method can be performed in a different order than those described herein without departing from the scope of the disclosed technology. Similarly, it is also to be understood that the mention of one or more components in a device or system does not preclude the presence of additional components or intervening components between those components expressly identified. For clarity and conciseness, not all possible combinations have been listed.
[0091] As used herein, the terms “about” or “approximately” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein. More specifically, “about” or “approximately” may refer to the range of values ±20% of the recited value, e.g. “about 90%” may refer to the range of values from 71% to 99%.
[0092] The descriptions contained herein are examples of embodiments of the invention and are not intended in any way to limit the scope of the invention. While particular examples of the present invention are described, various modifications to devices and methods can be made without departing from the scope and spirit of the invention. For example, while the examples described herein refer to particular components, the invention includes other examples utilizing various combinations of components to achieve a described functionality, utilizing alternative materials to achieve a described functionality, combining components from the various examples, combining components from the various example with known components, etc. The invention contemplates substitutions of component parts illustrated herein with other well-known and commercially-available products. To those having ordinary skill in the art to which this invention relates, these modifications are often apparent and are intended to be within the scope of the claims which follow.