Abstract
An adjustable wrench has a wrench head provided with a fixed jaw, a movable jaw carried by the wrench head, a first movable jaw actuator mounted on the wrench head and a second movable jaw actuator mounted on said wrench head. The movable jaw is provided with teeth engagable by the first and second movable jaw actuators and the first movable jaw actuator is movable to an inoperative position to enable actuation of the movable jaw by the second movable jaw actuator.
Claims
1. An adjustable wrench comprising: a wrench head provided with a fixed jaw; a movable jaw carried by said wrench head; a first movable jaw actuator mounted on said wrench head; and a second movable jaw actuator mounted on said wrench head, wherein said first and second movable jaw actuators are rotatable about respective axes of rotation, said first movable jaw actuator is configured to move said movable jaw by a distance X for each Y degrees of rotation of said first movable jaw actuator, said second movable jaw actuator is configured to move said movable jaw by a distance Z for each Y degrees of rotation of said second movable jaw actuator and said distance Xis less than said distance Z, and wherein said movable jaw is provided with teeth engagable by said first and second movable jaw actuators and said first movable jaw actuator is movable to an inoperative position in which said first movable jaw actuator is disengaged from said teeth to enable actuation of said movable jaw by said second movable jaw actuator.
2. An adjustable wrench as claimed in claim 1, wherein said movable jaw comprises a jaw member and an elongate member that has a first side and a second side that is disposed in opposed spaced apart relation to said first side, said elongate member is received in a slot provided in said wrench head, said jaw member projects from said first side and said teeth project from said second side.
3. An adjustable wrench as claimed in claim 1, wherein said axes of rotation are mutually perpendicular.
4. An adjustable wrench as claimed in claim 1, wherein: said first movable jaw actuator comprises a body having a longitudinal axis that defines said axis of rotation of said first movable jaw actuator; said body is provided with toothing that winds about said axis of rotation and is engagable with said teeth and a gap in said toothing; and said first movable jaw actuator is rotatable to a position in which said gap faces said teeth to define said inoperative position of said first movable jaw actuator.
5. An adjustable wrench as claimed in claim 4, wherein said body is housed in an aperture defined in said wrench head and protrudes from at least one major face of said wrench head to permit a user to cause said rotation of said body.
6. An adjustable wrench as claimed in claim 4, further comprising a first movable jaw actuator locator member configured to engage a first locator formation provided on said first movable jaw actuator to locate said body in said position in which said gap faces said teeth.
7. An adjustable wrench as claimed in claim 6, wherein said first movable jaw actuator locator member comprises a resiliently biased member mounted on said wrench head.
8. An adjustable wrench as claimed in claim 4, wherein said movable jaw is provided with a plurality of spaced apart second locator formations engageable by a resiliently biased second locator member mounted on said wrench head, said second locator formations being configured such that when said second locator member is engaged with a said second locator formation, said toothing of said first movable jaw actuator is aligned with respective spaces defined by adjacent said teeth of said movable jaw.
9. An adjustable wrench as claimed claim 1, wherein said second movable jaw actuator comprises a disc having a circumferentially extending periphery and a plurality of teeth disposed in equi-spaced apart relation about said periphery.
10. An adjustable wrench as claimed claim 1, wherein said fixed jaw has a side that defines two mutually inclined workpiece gripping faces.
11. An adjustable wrench as claimed in claim 1, wherein said movable jaw has a first side that defines at least one workpiece gripping face.
12. An adjustable wrench as claimed in claim 11, wherein said workpiece gripping faces are arranged to grip respective faces of a polygonal workpiece so that, in use, each workpiece gripping face can apply a drive torque to the respective face of the polygonal workpiece.
13. An adjustable wrench as claimed in claim 11, wherein said movable jaw has a second side that faces away from said first side and defines at least one further workpiece gripping face.
14. A method of operating an adjustable wrench, wherein said adjustable wrench comprises a wrench head having a fixed jaw, a movable jaw, a first movable jaw actuator and a second movable jaw actuator, wherein said movable jaw comprises a plurality of teeth engaged by said first and second movable jaw actuators, wherein said first and second movable jaw actuators are rotatable about respective axes of rotation, said first movable jaw actuator is configured to move said movable jaw by a distance X for each Y degrees of rotation of said first movable jaw actuator, said second movable jaw actuator is configured to move said movable jaw by a distance Z for each Y degrees of rotation of said second movable jaw actuator and said distance X is less than said distance Z, and wherein said method comprises rotating said first movable jaw actuator to a position in which said first movable jaw actuator is disengaged from said teeth and moving said movable jaw by rotating said second movable jaw actuator.
15. A method as claimed in claim 14, wherein said first movable jaw actuator is provided with spiralling toothing engagable with said teeth and a cut-out defining a gap in said spiralling toothing and said first movable jaw actuator is disengaged from said teeth by rotating said first movable jaw actuator to a position in which said gap faces said teeth.
16. A method as claimed in claim 15, wherein said first movable jaw actuator is provided with a first locator formation and said wrench head is provided with a resiliently biased first locator member, and said method further comprises rotating said first movable jaw actuator to a position in which said first locator member engages said first locator formation to bring said first movable jaw actuator to said position in which said gap faces said teeth.
17. A method as claimed in claim 15, wherein said movable jaw is provided with a plurality of second locator formations and a resiliently biased second locator member is mounted on said wrench head, and the method further comprises engaging said second locator member with a said second locator formation to align said spiralling toothing with respective spaces defined between adjacent said teeth to permit engagement of said toothing and teeth by rotation of said first movable actuator to move said toothing into said spaces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the invention will now be provided by way of a description of some examples and with reference to the drawings, in which:
(2) FIG. 1 is a perspective view of an adjustable wrench;
(3) FIG. 2 is an exploded perspective view of the adjustable wrench of FIG. 1;
(4) FIG. 3 is a partially section plan view of the adjustable wrench of FIG. 1 shown gripping a hexagonal fastener;
(5) FIG. 4 is a perspective view showing a modification of the adjustable wrench of FIG. 1;
(6) FIG. 5 shows another adjustable wrench shown gripping a small hexagonal fastener;
(7) FIG. 6 is a plan view of components of the adjustable wrench of FIG. 1 showing a first movable jaw actuator in an operative condition;
(8) FIG. 7 is a side view of the components shown in FIG. 6;
(9) FIG. 8 is a perspective view of the components shown in FIG. 6 with the first movable jaw actuator in an inoperative condition;
(10) FIG. 9 is a side view of the components shown in FIG. 8;
(11) FIG. 10 is an end view the first movable jaw actuator shown FIGS. 6 to 9 and a first movable jaw actuator locator member;
(12) FIG. 11 is a perspective view of first movable jaw actuator and first movable jaw actuator member;
(13) FIG. 12 is a perspective view of the adjustable wrench shown in FIGS. 1 to 3 shown gripping a pipe;
(14) FIG. 13 is a perspective view of the adjustable wrench shown in FIG. 4 shown gripping a pipe FIG. 14 a prior art adjustable wrench;
(15) FIG. 15 shows a second prior art adjustable wrench; and
(16) FIG. 16 shows a third prior art adjustable wrench.
DETAILED DESCRIPTION
(17) FIG. 1 shows an adjustable wrench 1 having a head portion 300 at one end of an elongate handle portion 20. The saidhead portion 300 comprises a fixed jaw 305, a movable jaw 40 and a first movable jaw actuatorcomprising a worm drive 500 disposed in a worm drive aperture 301. The first movable jaw actuator is operable to cause movement of the movable jaw 40 to adjust the width of a jaw opening 310 that is defined between the fixed and movable jaws.
(18) FIG. 2 shows the components of the adjustable wrench 1 in a disassembled condition. The components of the adjustable wrench 1 include the handle portion 20, the head portion 300, the worm gear aperture 301 and an axle pin bore 302. A V shaped recess 303 is defined in the fixed jaw 305 and the head portion 300 defines a moving jaw receiving slot 304. The moving jaw receiving slot 304 extends transverse to the handle portion 20. As best seen in FIG. 3, the moving jaw slot 304 may be inclined with respect to the handle portion 20 and may extend between opposed sides of the head portion 300 so as to be open at each end. The movable jaw 40 may define a first operating face 43 and the fixed jaw 305 may define a second operating face 306 and a third operating face 307. The head portion 300 defines a sliding rail first face 308 and the movable jaw 40 defines a jaw alignment face 45. There may be respective sliding rail first faces disposed one on either side of the moving jaw receiving slot 304 and respective jaw alignment faces 45. The movable jaw 40 has a nose 46. The movable jaw 40 is provided a rack 41 comprising rack teeth 42, The movable jaw 40 may define a fourth gripping face 47 of the adjustable wrench 1.
(19) The worm drive 500 comprises a generally cylindrical body having a worm axle bore 501 extending along the longitudinal axis of the body and toothing 502 winding around the body. The worm drive 500 is mounted in the worm gear aperture 301 on a worm axle 503 that extends through the axle pin bore so that the worm axle bore defines an axis of rotation of the first movable jaw actuator that is coincident with the longitudinal axis of the body. The worm drive 500 is provide with a worm cut out 504 that defines a gap in the toothing 502. The worm drive cut-out 504 extends along the length of the worm drive body.
(20) The first movable jaw actuator is provided with a first movable jaw actuator locator configured to engage a locator formation provided on said first movable jaw actuator to locate the worm drive body in a position in which the worm cut out 504 faces the rack teeth 42. The locator formation comprises a worm detent profile 505 and the first movable jaw actuator locator comprises a sprung ball plunger 506.
(21) The head portion 300 further comprises a second movable jaw actuator comprising a thumbwheel 70. The thumbwheel 70 comprises a disc-like body provided with thumbwheel teeth 71, a thumbwheel axle bore 72 to receive an axle pin 73 and a friction ring to receive a friction ring 74. The thumbwheel teeth 71 are disposed around the periphery of the disc-like body and projection radially outwardly with respect to the thumbwheel axle bore 72. As best seen in FIG. 3, the thumbwheel 70 is mounted in a recess disposed to one side of the head portion 300. The worm drive 500 and thumbwheel 70 are arranged such that their respective axes of rotation are mutually perpendicular while the axis of rotation of the worm drive extends generally parallel to the moving jaw slot 304.
(22) The adjustable wrench 1 further comprises a movable jaw movement resistor in the form of a detent mechanism comprising a moving jaw sprung plunger 508, sprung ball 507 located in the plunger and a plurality of detent recess 509 provided on the movable jaw 40. The moving jaw sprung plunger 508 is mounted in a screw hole 313 provided in the head portion 300
(23) FIG. 3 shows the adjustable wrench 1 with a part of the handle portion 20 and the head portion 300 sectioned in order to illustrate the arrangement of the movable jaw 40 and first and second movable jaw actuators on the head portion 300. The toothing 502 of the worm drive 500 is shown engaging rack teeth 42, while the worm drive cut-out 504 is in an inoperative position. For illustration purposes the first, second and third operating faces 43, 306, 307 are shown engaging a large hexagonal fastener 60. The alignment face 45 within the movable jaw 40 keeps the fastener 60 in the optimum position whereas the fastener driven faces 62 can be usefully engaged when operated in the drive direction D in order to robustly operate as required the said fastener 60. As only the half of the said fastener face 61, that which is in the chosen drive direction D, the said driven faces 62 actually does any rotational leverage, only that said portion 62 need be operated by the said fixed or moving jaws 305, 40. One example of the optional said fourth gripping face 47 is further illustrated within the said moving jaw 40. By only acting upon the actual half of the fastener faces 61 which are driven 62, this thereby usefully reduces the overall projected length of the said jaws 305, 40 vastly improving the wrenches use in situations wherein the said fastener 60 is adjacent to obstructions O. In particular said hexagonal fasteners 60 are operated in their chosen said drive direction D normally by only half the span (that which is in the driven direction D) of the relevant gripped generally flat operating surfaces 61 of the said driven portions 62, the said fastener 60 said fastener driven faces illustrated being usefully fully engaged by all three operating faces 43, 306 and 307 of the said wrench 1. It is noted that the leverage of the said driven portions 62 is at its greatest the nearer to the fastener points 63 the said operating face 43, 306 or 307 applied force is employed.
(24) FIG. 4 illustrates a modification of the adjustable wrench 1 in which the second operating face 306 defined by the fixed jaw is substantially straight and the first operating face 43 defined by the movable jaw 40 is also straight so that the sides of the jaw opening 310 are generally parallel. The first and second jaw operating faces 43, 306 may be notched 309 to improve their ability to grip objects. As an aid to gripping some types of workpieces, the movable jaw 40 may comprise a V-shaped recess 303 said that defines fourth and fifth gripping surfaces 47, 48. In this example, the fourth and fifth gripping surfaces are provided with teeth 312. The toothing 502 of the worm drive 500 is shown engaging the rack teeth 42, while the the worm drive cut-out 504 is shown in an inoperative position.
(25) FIG. 5 ishows the adjustable wrench 1 with the the said first, second, third and fourth operating faces 43, 47, 306 and 307 engaging a relative small hexagonal fastener 60. To facilitate gripping of smaller sizes of fastener the nose 46 of the movable jaw 40 may be configured to be movable into the V-shaped recess 303 defined by the fixed jaw 300 Although not shown in the drawing, the adjustable wrench 1 may have first and second movable jaw actuators as shown in FIGS. 1 to 4.
(26) FIGS. 6 and 7 show the movable jaw 40, said worm gear drive 500 and thumbwheel 70 removed from the wrench land with the worm drive cut-out 504 in an inoperative position similar to that shown in FIGS. 1, 3 and 4. The worm drive toothing teeth 502 is shown engaged with the rack teeth 42 and the worm drive cut-out 504 is not facing the rack teeth. The thumbwheel teeth 71 are also engaged with the rack teeth 42.
(27) FIGS. 8 and 9 correspond generally to FIGS. 6 and 7, but show the worm drive cut-out 504 in a position in which it faces the rack teeth 42 so that the worm drive toothing 502 does not engage the rack teeth. This allows the movable jaw 40 to be propelled back and forth by operation of the thumbwheel 70 in order to open or close the jaw gap 310 (not shown) or remove or install the said movable jaw 40 relatively quickly. The resiliently biased engagement of the sprung ball 507 of the sprung ball plunger in the moving jaw detents 509 impedes the traversing of the movable jaw 40 during the adjustment of the jaw opening 310 prior to the engagement of the worm drive toothing 502 with the rack teeth 42. As the said movable jaw 40 moves back and forth, the sprung ball 507 pops in and out of the moving jaw detents 509 slightly impeding movement of the movable jaw 40 and so reducing the likelihood of inadvertent removal of the movable jaw from the head portion 300. The moving jaw detents 509 are configured to such that when engaged by the sprung ball 507 the toothing 502 is aligned with the rack teeth 42 to ensure the correct and easy alignment of the toothing 502 with the rack teeth 42 for when the user wishes to re-engage the worm drive 500 with the rack 41.
(28) FIG. 10 shows in top view, the worm drive 500 and the spring ball plunger 506 with the detent spring ball 507 engaging in the worm detent profile 505 to locate the worm drive cut-out 504 in its inoperative position.
(29) FIG. 11 the said worm drive 500 and the spring ball plunger 506 separate from one another. The detent sprung ball 507 is protruding from the end of the sprung ball plunger 506 profile.
(30) FIGS. 12 and 13 show the previously described adjustable wrenches 1 gripping differing sizes of tubular workpiece 64 between as shown in FIG. 12 a said generally straight notched 309 fixed jaw second operating face 306 and a toothed V shaped recess 49 incorporating gripping toothed moving jaw fourth 47 and fifth 48 operating faces. The said fixed jaw 305 said second operating face 306 is in this example substantially straight, as an aid to gripping some types of workpieces, the said jaw operating faces 47, 48 and 306 are in best practice toothed or notched 309. In use, in order to employ a simple ratcheting motion upon the surface of the said worked pipework or tube like workpiece 64, the said wrench 1 is near adjusted to the circumferential size upon the said pipe or the like 64, in order to initiate the required grip the said wrench handle 20 is then biased in a side-wards direction whereas the outer angled toothed profiles of the utilized V shaped recess 49 or alternately recesses 49, 312 grip the surface of the said pipe 64 in order to rotate the said pipe 60 in the drive direction. When utilized in the reverse or reposition direction the said handle 20 is usefully returned to a non-biased generally right angled position relative to the said worked pipe 64 whereas the best practice inclined gripping teeth within the said V shaped recess 312, 49 are now profiled in a non-gripping position or direction and the said wrench can be usefully repositioned with ease. The said geared rack 41 said teeth 42 are illustrated engaging the said worm gear 500 said teeth 502, the said worm cut out 504 not utilized.
(31) In the illustrated example, the movable jaw 40 comprises a jaw member and an elongate member. The elongate member as a first side and a second side. The first and second sides are disposed in opposed spaced apart relation. The jaw member projects from the first side and the rack teeth 42 project from the second side. The elongate member is received in the moving jaw receiving slot 304. The first and second movable jaw actuators are rotatable to move the movable jaw towards and away from the fixed jaw. The rotational movement of the first and second movable jaw actuators cause translational movement of the movable jaw on the head portion 300 to vary the size of the jaw opening. The first movable jaw actuator is configured to move the movable jaw by a distance X for each Y degrees of rotation of the first movable jaw actuator and the second movable jaw actuator is configured to move the movable jaw by a distance Z for each Y degrees of rotation of the second movable jaw actuator. The distance X is less than distance Z. Thus, the second movable jaw actuator is able to provide a coarse or rapid movement of the movable jaw, while the first movable jaw actuator is able to provide a fine or slow movement of the movable jaw. Thus, in the illustrated examples, the pitch of the toothing on the worm drive is less than the pitch of the teeth on the thumbwheel.
(32) In the illustrated examples, a first locator formation is provided on the first movable jaw actuator and a first locator member is mounted on the head portion to engage the first locator formation. The first locator member is resiliently biased to engage the first locator formation. In the illustrated examples, the first locator formation is a recess provided in the first movable jaw actuator and the first locater member is a spring-loaded ball. The ball may be carried by a threaded pin that can be screwed into a screw hole provided in the head portion. In other examples, the first locator formation may be a projection and the first locator member may be provided with a recess to receive said projection.
(33) In the illustrated examples, a plurality of second locator formations are provided on the movable jaw and second locator member is mounted on the head portion to engage the second locator formations. The second locator member is resiliently biased to engage the second locator formations. In the illustrated examples, the second locater member is a spring-loaded ball. The ball may be carried by a threaded pin that can be screwed into a screw hole provided in the head portion. The second locator formations comprise a series of recesses disposed in equi-spaced apart relation along the elongate member of the movable jaw. The engagement of the second locator member in successive second locator formations provides a degree of resistance to movement of the movable jaw by the first and second movable jaw actuators. Additionally, the second locator formations are configured such that when the second locator member engages a second locator formation, the toothing of the first movable jaw actuator is aligned with respective spaced defined by adjacent rack teeth. This makes it easy for a use to position the movable head relative to the first movable jaw actuator to allow the toothing of the first movable jaw actuator to be rotated smoothly into engagement with the rack teeth when the first movable jaw member is rotated to an operative position.
(34) FIG. 13 is a perspective view of the dual jaw adjustable wrench 1. The said wrench 1 shown gripping a large tubular workpiece 64 between a said fixed jaw 305, V shaped 312 recess said second and third operating faces 306, 307 and a gripping toothed, angled moving jaw 40 fourth operating face 47.
(35) FIGS. 14 and 15 denote a prior art device 81 according to US application 2012/0247281 A1. FIG. 14 shows the said device head portion 300 wherein three operating faces 84, 85 and 86 are utilized. The moving jaw 40 is prevented from accessing the V shaped recess 303 within the fixed jaw portion 305 by the obstruction of the fourth operating face 84, the said moving and fixed jaws 40, 305 remaining parallel to the said worm drive 500 and said sliding rails 44, 308. The resulting geometry of the said operating faces 84, 85 and 86 giving only partial grip of the required fastener driven faces 62 when the said wrench is utilized in the said drive direction D, even if the said sprung ratcheting operating face 84 were to become fixed, the said fastener 60 grip imparted being little more than that of a conventional adjustable wrench while the manufacturing cost is invariably higher.
(36) FIG. 15 shows the said device 81's first and second operating faces 83, 84's problematic grip upon the said driven faces 62 of said smaller fastener 60 sizes. The smaller said fasteners 60 are unable to be operated by the optimal said third and fourth operating faces 85, 86.
(37) FIG. 16 denotes the head portion 300, with moving and fixed jaws 40, 305 of a prior art device 82, according to U.S. Pat. No. 5,305,667, the hexagonal fastener 60 displayed is gripped by four said operating faces 83, 84, 85 and 86. Although giving the appearance of a superior four said operating face 83, 84, 85 and 86 operating grip upon the said fastener faces 61, when the said device 82 as shown in FIG. 16 is utilized in the illustrated drive direction D the only functional actuation of the fastener driven portions 62 and thereby any required robust operation of the fastener 60, is limited to said operating faces 83, 85 as only these said faces 83, 85 can actually usefully drive against the fastener drive portions 62 with any useful toque in the illustrated drive direction D. If the device 82 were utilized in the opposite to the displayed drive direction D, only the said faces 84, 86 would act on the worthwhile fastener drive portions 62 as the fastener drive portions 62 would now be changed to the opposite end of the fastener drive faces 61.
(38) FIG. 17 illustrates a budget iteration of the said wrench 1, the said fixed jaw 305 said second operating face 306 in the example shown is substantially straight and the said first operating face 43 is also straight and the said jaw opening 310 is generally parallel, there is no said thumbwheel 70 required. In order to adjust between majorly different sizes the operator aligns the said worm gear 50, cut-out 54 with the said geared rack 41, teeth 42, grips the said handle 20 and the said moving jaw 40 and simply propels as required the moving jaw 40 inwards or outwards from the fixed jaw 305. The optional known moving jaw sprung plunger 508 and associated detent recesses 509 or the like can be further replaced with a known friction restriction device or a known pin or in best practice a sprung plate 510. The said thin sprung blade 510 is located by the worm gear axle pin 503 through its locating hole 512 and prevented from axial movement between the said worm gear 500 and the wall of the worm gear aperture 301, a further spacer 513 can be usefully employed in order to allow adequate resilient movement of the said sprung blade 510 during the re-positioning of the said moving jaw 40. When the operator has near adjusted the said moving jaw 40 and requires to re-engage the said worm gear 500 into the said geared rack teeth 42 the said sprung blade 510 said engagement portion further provides a method whereby the said moving jaw geared rack teeth 42 can be usefully resiliently retained in the appropriate location prior to the re-engagement of the said worm gear teeth 502 into the said geared rack teeth 42 prior to the re-engagement of the said worm gear teeth 502 into the said geared rack teeth 42 during the final adjustment process. The said engagement portion 511 being capable of usefully flexing in order to allow the moving jaw 40 to be robustly propelled as required inwards or outwards within the said moving jaw receiving slot 304 during the fast adjustment action, yet usefully retaining the said moving jaw 40 within the said receiving slot 304 when the said worm gear 500 is disengaged.
