Fixture mounting system and method
11175023 · 2021-11-16
Assignee
Inventors
Cpc classification
F21Y2115/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B9/006
FIXED CONSTRUCTIONS
F21V21/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mounting bracket (20) for a luminaire fixture frame (12) having one or more tabs (30) to engage a hat channel or the like. The one or more tabs (30) are positionable between an un-deployed position and a deployed position to operably engage the hat channel.
Claims
1. A hat channel mounting bracket for a luminaire fixture frame, comprising: a bracket; said bracket having an elongated body with opposing ends, a tab is connected to each said opposing end by a living hinge, and wherein each said tab includes a plurality of slots, wherein said plurality of slots provide a vertical adjustment of said bracket, based on a respective slot of the plurality of slots, and said living hinge provides a horizontal adjustment of said bracket; and each said tab with the plurality of slots is positionable from an un-deployed position to a deployed position about said living hinge, wherein when in said un-deployed position said plurality of slots of each said tab are disengaged from a respective first or second hat channel, and wherein when in said deployed position said plurality of slots of each said tab engages the respective first or second hat channel.
2. The hat channel mounting bracket of claim 1 wherein when in said un-deployed position each said tab is substantially in a vertical plane of said elongated body and wherein when in said deployed position each said tab is substantially transverse to said vertical plane of said elongated body.
3. The hat channel mounting bracket of claim 1 wherein each said tab includes a lever.
4. The hat channel mounting bracket of claim 1 wherein each said tab pivots in a direction opposite relative to each other about said living hinge when positioning from said un-deployed position to said deployed position.
5. The hat channel mounting bracket of claim 1 wherein said plurality of slots are adjacent a distal free end of said tab opposite said living hinge.
6. The hat channel mounting bracket of claim 1 wherein said tab includes one or more ribs.
7. The hat channel mounting bracket of claim 1 further comprising a clip and a fastener, wherein said clip is vertically adjustable relative to said bracket, said clip extending through a slot within said elongated body of said bracket, and said fastener extends through said bracket and said clip to engage the respective first or second hat channel.
8. The hat channel mounting bracket of claim 7 wherein a clip engages at least one of an upper edge of one or more transverse slots of said slot corresponding to said plurality of slots of each said tab.
9. The hat channel mounting bracket of claim 1 wherein said plurality of slots of said tabs opens onto two opposing surfaces of each said tab and onto an outer surface of said tab.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention.
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DETAILED DESCRIPTION
(8) More generally, Applicants have recognized and appreciated that it would be beneficial to have a hat channel mounting bracket that can engage one or more heights of a variety of hat channels and properly position the fixture frame.
(9) In view of the foregoing, various embodiments and implementations of the present invention are directed to brackets 20 with deployable tabs 30 with one or more receiving slots 40 to engage a furring/hat channel C or the like.
(10) Referring to
(11) As shown in
(12) Each of the tabs 30 include one or more slots 40 therein to engage the hat channel C in a deployed position as shown in
(13) As shown in
(14) As illustrated in the figures, in some embodiments of the bracket 20 the tab 30 may also include a lever 50. One or more levers 50 may allow the user to position the tab 30 with slots 40 into and/or out of engagement with the hat channels C. This may allow the user to manually pivot the tab 30 by hand between desired positions without or minimizing the use of tools. In the embodiment shown, the lever 50 extends from adjacent the hinge 33 and extends in the direction opposite of the distal free end 32. Although the lever is shown in detail in the figures, it is merely representative of some embodiments, and it is to be understood that there are a variety of shapes, sizes, orientations, constructions, and quantities which may be used and still be within the scope of the teachings herein. For example, although the lever is positioned at the upper edge of the tab it may be a variety positions relative to the remainder of the tab and/or portions of the bracket.
(15) The tab 30 may further include one or more ribs or embossments 35 in a variety of embodiments. One or more ribs 35 may strengthen the tab 30 to allow for pivoting or movement of one or more portions of the tab. One embodiment of the rib 35 shown extends parallel or substantially vertical to the hinge 33. Further the rib 35 may extend perpendicular to the hinge 33 within a portion of the lever 50 of the tab 30. The one or more ribs 35 may be adjacent the proximal end 31 of the tab 30 and/or spaced from the one or more slots 40. Although the ribs are shown in detail in the figures, it is merely representative of some embodiments, and it is to be understood that there are a variety of shapes, sizes, orientations, constructions, and quantities which may be used and still be within the scope of the teachings herein.
(16) Each tab 30 is positionable between an un-deployed position and a deployed position. In the deployed position as shown in
(17) In the un-deployed position as shown in
(18) When a pair of tabs 30 are deployed from the un-deployed position relative to the elongated body 23, each tab 30 pivots about the vertical axis or respective hinge 33 to extend outwardly therefrom. As more clearly shown in
(19) Referring now to
(20) A variety of frame structure may engage the reflector positioned in the aperture 14. One embodiment shown extending from the peripheral edge of the aperture 14 are a plurality of reflector or trim grips 17 which engage a reflector positioned in the aperture 14. Each grip 17 has a plurality of teeth for engaging a reflector (not shown). The trim may include, for example, downlight or wall wash reflectors. Likewise the trim may be utilized with lenses such as specular clear, clear diffuse or matte white finishes. The grips 17 pivot at the fastener connection to the fixture frame 12 so that in the position shown the teeth of the grips 17 catch the reflector. However, by rotating the reflector the grips 17 rotate at the fastener until they disengage the reflector allowing removal of the reflector and access to structure above the ceiling.
(21) The junction box 18 may have a door 18a for accessing the interior portion of the box 18 and making wiring connections therein between lamp wiring extending from a socket cup 19 and the power source wiring entering the junction box 18. Mounted opposite the door 18a on the junction box 18 is control device 16, such as ballast. The ballast limits the flow of current in an electrical circuit, in this instance the lighting circuit, to limit current to an appropriate level. The control device 16 is shown connected directly to the junction box 18 such that wiring from the control device 16 extending through the junction box wall may be in electrical communication with power source wiring as well as wiring extending to the socket cup 19. However, the control device 16 may be spaced from the junction box 18 and wiring from the control device 16 may extend through a knock-out in the junction box 18 if such design is preferred. Alternatively, other types of control devices 16 may or may not be utilized. In the scenario where a control device is used, a dimming ballast, a transformer, an LED driver or other known control device may be utilized. Additionally, a battery back-up and charging circuit may be utilized on the junction box 18 or spaced therefrom. The socket cup 19 may house a lamp socket for mounting a light source. With a light source (not shown) extending from the socket cup 19, the lamp and socket cup 19 are positioned over the reflector (not shown) so that the lamp is positioned within the reflector and within the aperture 14.
(22) One embodiment of a mounting bracket 20 may include one or more arms 80 projecting from the inside surface or second side 23d of the bracket to engage one or more of the hanger bar assemblies 70, 71. Each arm 80 has an aperture 81 which allows for connection of the arms 80 and the hanger bar assemblies 70, 71 by use of a fastener or the like. However, other engagement structures may be utilized to connect the bracket 20 to the first and second hanger bar assemblies 70, 71. The first hanger bar assembly 70 and the second hanger bar assembly 71 each comprise a first end 72 and a second end 73. The brackets 20 are disposed at ends 72, 73 of the hanger bar assemblies 70, 71. Each of the hanger bar assemblies 70, 71 comprises at least one hanger bar. In the exemplary embodiment, first and second hanger bars 74, 75 are utilized to define each hanger bar assembly 70, 71. The first hanger bar 74 slides relative to the second hanger bar 75 so that the hanger bar assemblies 70, 71 may be utilized within hat channel grids, joists or other types of ceiling support systems which may vary in length between members. In the exemplary embodiment, each bracket 20 includes two hanger bars 74, 75 extending therefrom and defining a U-shaped sub-structure. When the two sub-structures are connected by slidably connecting the opposed bars 74, 75 and engage with portions of the fixture frame 12, the pan is held captive between the opposing brackets 20.
(23) In another embodiment, the tabs 30 of the bracket 20 may be combined with a variety of locking mechanisms 60 to secure the bracket 20 to a hat channel C. One embodiment of the locking mechanism is shown as a clip 62 and/or a fastener 63. One embodiment of the clip 62 is shown in
(24) In some embodiments the bracket 20 may include one or more predetermined clip 62 positions relative to the bracket, or more specifically the vertical slot 27, corresponding to the respective tab's slots 40 engaging the hat channel flange F. With the clip 62 position corresponding to the slots 40 of the tabs 30 at a hat channel height H, the bracket 20 may be supported in three locations based upon the height H of a variety of hat channels C used in the application. In the one embodiment shown, the slot 27 can engage the clip 62 at three locations corresponding to the relative height H of the hat channel C. As shown in
(25) Referring now to
(26) Although the bracket 20 is shown in one application with a hat channel C, it should be understood that the bracket 20 may be used in a variety of applications with or without a hat channel C or the like if desired. For example a device having a pair of brackets 20 may use one bracket with a hat channel and the other bracket secured to a ceiling joist. As such in some applications, one or more brackets 20 with one or more tabs 30 may be used in applications that the bracket is mounted with the tabs maintained in the un-deployed position. For example, the bracket 20 with un-deployed tabs 30 may be attached to an inverted T-bar for drop ceilings along with a clip, if used. Further for example, in some embodiments of the bracket may include a foot 28 extending from a lower edge to receive a ceiling tile. Further, some embodiments of the brackets may include locator tabs 29 at lower portions of the outer face of the elongated body. These tabs 29 may extend substantially perpendicular to the elongated body at two positions to position against a lower surface of ceiling joists when utilized in alternative construction. Alternatively, the tabs 29 may contact a portion of the hat channel C. Further, the bracket may be adjustable for use with wooden joist applications. As such in some embodiments the bracket may include fastener holes 26a and/or 26b allowing for connection of the bracket to the joist. Screws, nails, or other such fasteners may be utilized with the fastener holes in order to attach the bracket with un-deployed tabs to a joist or other such ceiling structure.
(27) While several inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
(28) All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
(29) The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
(30) The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
(31) As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of” “Consisting essentially of” when used in the claims, shall have its ordinary meaning as used in the field of patent law.
(32) As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
(33) It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
(34) In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03. It should be understood that certain expressions and reference signs used in the claims pursuant to Rule 6.2(b) of the Patent Cooperation Treaty (“PCT”) do not limit the scope.