Precombustion chamber gas engine
11174778 · 2021-11-16
Assignee
Inventors
- Kazutoshi Nomura (Tokyo, JP)
- Shunya Sasaki (Tokyo, JP)
- Daisuke Takemoto (Tokyo, JP)
- Satoshi Yamada (Tokyo, JP)
- Akihiro Yuuki (Tokyo, JP)
Cpc classification
F02B19/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1019
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B19/1004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M21/0281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0248
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A precombustion chamber gas engine includes a main-chamber forming portion forming a main combustion chamber, a precombustion-chamber forming portion forming a precombustion chamber communicating with the main combustion chamber via nozzle holes, and an ignition device disposed in the precombustion chamber and having an ignition portion spaced from the main chamber central axis at a predetermined distance. In a plan view, the precombustion chamber has a near-ignition region including the ignition portion and a far-ignition region opposite to the near-ignition region separated by a borderline passing through the precombustion chamber central axis and perpendicular to a straight line passing through the precombustion chamber central axis and the ignition portion. The cross-sectional area of a specific near nozzle hole which is at least one nozzle hole in the near-ignition region is smaller than the cross-sectional area of a specific far nozzle hole which is at least one nozzle hole in the far-ignition region.
Claims
1. A precombustion chamber gas engine comprising: a main-chamber forming portion forming a main combustion chamber; a precombustion-chamber forming portion forming a precombustion chamber communicating with the main combustion chamber via a plurality of cylindrical nozzle holes for injecting a torch jet which ignites a lean premixed gas in the main combustion chamber; and an ignition device disposed in the precombustion chamber and having an ignition portion spaced from a main chamber central axis of the main combustion chamber at a predetermined distance, wherein, in a plan view, the precombustion chamber has a near-ignition region in which the ignition portion is disposed and a far-ignition region opposite to the near-ignition region, the near-ignition region and the far-ignition region being separated by a borderline passing through a precombustion chamber central axis of the precombustion chamber and perpendicular to a straight line passing through the precombustion chamber central axis and the ignition portion, wherein the plurality of cylindrical nozzle holes includes a specific near nozzle hole in the near ignition region and a specific far nozzle hole in the far-ignition region, and a cross-sectional area of the specific near nozzle hole is smaller than a cross-sectional area of the specific far nozzle hole, and wherein the specific near nozzle hole is a nearest nozzle hole closest to the ignition portion among the plurality of cylindrical nozzle holes in the near-ignition region in said plan view, wherein the specific far nozzle hole is a farthest nozzle hole farthest from the ignition portion among the plurality of cylindrical nozzle holes in the far-ignition region in said plan view, wherein the remaining nozzle holes of the plurality of cylindrical nozzle holes, other than the specific near nozzle hole and the specific far nozzle hole, are intermediate nozzle holes disposed between the specific near nozzle hole and the specific far nozzle hole, and wherein a cross-sectional area of each of the intermediate nozzle holes is the same as the cross-sectional area of the specific near nozzle hole.
2. The precombustion chamber gas engine according to claim 1, wherein the main chamber central axis of the main combustion chamber coincides with the precombustion chamber central axis.
3. The precombustion chamber gas engine according to claim 2, wherein the precombustion chamber includes: a cylindrical small-diameter-cylinder forming portion forming a small-diameter cylinder chamber having a predetermined inner diameter and connected to the plurality of cylindrical nozzle holes; and a cylindrical large-diameter-cylinder forming portion forming a large-diameter cylinder chamber which has an inner diameter larger than that of the small-diameter cylinder chamber and in which the ignition portion of the ignition device is disposed, and wherein the main chamber central axis coincides with the precombustion chamber central axis of the small-diameter cylinder chamber.
4. The precombustion chamber gas engine according to claim 3, wherein the predetermined distance is larger than 10% of a maximum value of the inner diameter of the large-diameter cylinder chamber.
5. The precombustion chamber gas engine according to claim 1, wherein, in said plan view, each of the plurality of cylindrical nozzle holes is formed so as to penetrate the precombustion-chamber forming portion linearly along a radial direction of the precombustion chamber central axis.
6. A precombustion chamber gas engine comprising: a main-chamber forming portion forming a main combustion chamber; a precombustion-chamber forming portion forming a precombustion chamber communicating with the main combustion chamber via a plurality of nozzle holes; and an ignition device disposed in the precombustion chamber and having an ignition portion spaced from a main chamber central axis of the main combustion chamber at a predetermined distance, wherein, in a plan view, the precombustion chamber has a near-ignition region in which the ignition portion is disposed and a far-ignition region opposite to the near-ignition region, the near-ignition region and the far-ignition region being separated by a borderline passing through a precombustion chamber central axis of the precombustion chamber and perpendicular to a straight line passing through the precombustion chamber central axis and the ignition portion, wherein the plurality of nozzle holes includes a specific near nozzle hole in the near-ignition region and a specific far nozzle hole in the far-ignition region, and an angle of depression of the specific near nozzle hole is larger than an angle of depression of the specific far nozzle hole, wherein the specific near nozzle hole is a nearest nozzle hole closest to the ignition portion among the plurality of nozzle holes in the near-ignition region in said plan view, wherein the specific far nozzle hole is a farthest nozzle hole farthest from the ignition portion among the plurality of nozzle holes in the far-ignition region in said plan view, wherein the remaining nozzle holes of the plurality of nozzle holes, other than the specific near nozzle hole and the specific far nozzle hole, are intermediate nozzle holes disposed between the specific near nozzle hole and the specific far nozzle hole, and wherein an angle of depression of each of the intermediate nozzle holes is the same as the angle of depression of the specific near nozzle hole.
7. The precombustion chamber gas engine according to claim 6, wherein the angle of depression of the specific near nozzle hole is larger than an average of angles of depression of all of the plurality of nozzle holes.
8. The precombustion chamber gas engine according to claim 6, wherein the main chamber central axis of the main combustion chamber coincides with the precombustion chamber central axis.
9. The precombustion chamber gas engine according to claim 8, wherein the precombustion chamber includes: a cylindrical small-diameter-cylinder forming portion forming a small-diameter cylinder chamber having a predetermined inner diameter and connected to the plurality of nozzle holes; and a cylindrical large-diameter-cylinder forming portion forming a large-diameter cylinder chamber which has an inner diameter larger than that of the small-diameter cylinder chamber and in which the ignition portion of the ignition device is disposed, and wherein the main chamber central axis coincides with the precombustion chamber central axis of the small-diameter cylinder chamber.
10. The precombustion chamber gas engine according to claim 9, wherein the predetermined distance is larger than 10% of a maximum value of the inner diameter of the large-diameter cylinder chamber.
11. The precombustion chamber gas engine according to claim 6, wherein, in said plan view, each of the plurality of nozzle holes is formed so as to penetrate the precombustion-chamber forming portion linearly along a radial direction of the precombustion chamber central axis.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(6) For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(7) For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(8) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(9) On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
(10)
(11) As shown in
(12) More specifically, in the embodiments shown in
(13) Further, the ignition device 5 has an ignition portion 51 capable of igniting an air-fuel mixture, and is disposed on an engine so that the ignition portion 51 is spaced from the central axis of the main combustion chamber 2r (hereinafter, main chamber central axis Cm) at a predetermined distance D. For instance, the ignition device 5 may be an ignition plug of a spark ignition type. In this case, the ignition portion 51 is a portion including an electrode which generates a spark. The predetermined distance D may be larger than 10% of a maximum value of the inner diameter of the main combustion chamber 2r. As described later, in a case where the precombustion chamber 3r includes a small-diameter cylinder chamber 31r and a large-diameter cylinder chamber 33r, the ignition portion 51 may be disposed in the large-diameter cylinder chamber 33r (constant diameter cylinder portion 33c), and the predetermined distance D may be a maximum value of the inner diameter of the large-diameter cylinder chamber 33r.
(14) On the other hand, the precombustion-chamber forming portion 3 includes a plurality of nozzle holes 4 connecting the precombustion chamber 3r formed in the precombustion-chamber forming portion 3 to the outside. The main combustion chamber 2r communicates with the precombustion chamber 3r via the plurality of nozzle holes 4. More specifically, each of the nozzle holes 4 has a main-chamber-side opening end 41m connected to the main combustion chamber 2r on one side and a precombustion-chamber-side opening end 41s connected to the precombustion chamber 3r on the other side. The precombustion-chamber-side opening end 41s may be connected to the precombustion chamber 3r above a bottom portion 35 including a portion furthest from the top portion where the ignition portion 51 is disposed (see
(15) In the embodiments shown in
(16) However, the present invention is not limited to the present embodiments. In some embodiments, the precombustion chamber 3r may have other shape, for instance, a cylindrical shape having a constant inner diameter.
(17) Further, although in the embodiment shown in
(18) The precombustion chamber gas engine 1 having the above configuration opens the intake valve 17 and closes the exhaust valve 18 when the piston 14 moves downward at the intake stroke, for instance. As the intake valve 17 opens, a lean premixed gas containing a mixture of a fuel gas and air is introduced into the cylinder 13 through the intake port 15 connected to the intake valve 17. As the precombustion-chamber-fuel-gas supply valve 61 opens, a precombustion chamber fuel gas is introduced into the precombustion chamber 3r. Furthermore, at the compression stroke, the precombustion-chamber-fuel-gas supply valve 61 closes when the piston 14 moves upward. Further, the lean premixed gas introduced into the cylinder 13 through the intake port 15 is compressed as the piston 14 moves upward, and a part of the lean premixed gas is introduced into the precombustion chamber 3r through each of the nozzle holes 4 of the precombustion chamber 3r. The lean premixed gas introduced from the main combustion chamber 2r to the precombustion chamber 3r is mixed with the precombustion chamber fuel gas to produce an air-fuel mixture having a concentration suitable for ignition in the precombustion chamber 3r. The air-fuel mixture in the precombustion chamber 3r is ignited by the ignition device 5 at a predetermined timing when the piston 14 arrives at the vicinity of the compression top dead center, and the air-fuel mixture in the precombustion chamber 3r is thus combusted. A combustion flame caused by this combustion is injected into the cylinder 13 through each of the nozzle holes and ignites the lean premixed gas in the cylinder 13, which leads to combustion of the lean premixed gas in the main combustion chamber 2r.
(19) At this time, the present inventors have found through numerical analysis and the like that in the precombustion chamber gas engine 1 according to the present invention, since the ignition portion 51 of the ignition device 5 is spaced from the main chamber central axis Cm at a predetermined distance D, the timing at which the combustion flame produced by ignition of the air-fuel mixture in the precombustion chamber 3r by the ignition portion 51 reaches each of the nozzle holes 4 varies. Further, they found that, if the timing of arrival of the combustion flame varies among the nozzle holes 4 and if, for instance, the nozzle holes 4 have the same shape, variation occurs in injection start timing at which combustion flame (hereinafter, referred to as torch jet as appropriate) is injected to the main combustion chamber 2r from each of the nozzle holes 4 through a corresponding main-chamber-side opening end 41m and in injection strength thereof. If injection start timing and injection strength of torch jet from each of the nozzle holes 4 vary, flame propagation in the main combustion chamber 2r also varies. The variation of flame propagation in the main combustion chamber 2r causes unburned gas to remain in a region where flame propagation delays, which may cause knocking and degrade thermal efficiency and output power of the precombustion chamber gas engine 1.
(20) In view of this, the present inventors have arrived at suppressing the variation of flame propagation in the main combustion chamber 2r by changing the shape of at least one nozzle hole 4 of the plurality of nozzle holes 4 so as to suppress the variation of injection start timing and injection strength of torch jet injected to the main combustion chamber 2r from each of the nozzle holes 4.
(21) The shape of the plurality of nozzle holes 4 in some embodiments of the present invention will now be described.
(22) In the present invention, in a plan view as shown in
(23) First, embodiments relating to cross-sectional area S of the nozzle hole 4 will be described with reference to
(24) In some embodiments, as shown in
(25) Accordingly, in the precombustion chamber 3r, by setting the cross-sectional area Sn of the specific near nozzle hole 42 which the combustion flame produced by ignition of an air-fuel mixture by the ignition device 5 reaches earlier to be smaller than the cross-sectional area Sf of the specific far nozzle hole 43 which the combustion flame reaches later, it is possible to adjust and equalize injection start timing and injection strength of torch jets injected to the main combustion chamber 2r through the respective main-chamber-side opening ends 41m of the specific near nozzle hole 42 and the specific far nozzle hole 43, and it is possible to suppress the variation of flame propagation in the main combustion chamber 2r. Further, by suppressing the variation of flame propagation in the main combustion chamber 2r, it is possible to suppress knocking caused by delay of flame arrival, and it is possible to improve the engine efficiency.
(26) More specifically, in some embodiments, as shown in
(27) In the embodiment shown in
(28) However, the present invention is not limited to the present embodiments. The specific near nozzle hole 42 may be one or more, a plurality of nozzle holes 4, and the specific far nozzle hole 43 may be one or more, a plurality of nozzle holes 4. In a case where the specific near nozzle hole 42 or the specific far nozzle hole 43 includes a plurality of nozzle holes 4, they may be arranged so that a nozzle hole 4 with a later arrival timing has a larger cross-sectional area S, in accordance with the timing of arrival of the combustion flame produced in the precombustion chamber 3r. Further, the nearest nozzle hole 42s may not be the specific near nozzle hole 42. Similarly, the farthest nozzle hole 43s may not be the specific far nozzle hole 43.
(29) With the above configuration, in a plan view of the precombustion chamber 3r, the cross-sectional area Sn of the nozzle hole 4 (nearest nozzle hole 42s) closest to the ignition portion 51 is smaller than the cross-sectional area Se of the nozzle hole 4 (farthest nozzle hole 43s) farthest from the ignition portion 51. Thereby, in the precombustion chamber 3r, it is possible to adjust and equalize injection start timing of each of the nearest nozzle hole 42s which the combustion flame produced by ignition of an air-fuel mixture by the ignition device 5 reaches the earliest and the farthest nozzle hole 43s which the combustion flame reaches the latest, and it is possible to suppress the variation of injection start timing of torch jet injected to the main combustion chamber from each of the nozzle holes 4. Thereby, it is possible to efficiently suppress the variation of flame propagation in the main combustion chamber 2r.
(30) Further, in some embodiments, as shown in
(31) With the above configuration, by making the cross-sectional area Sn of the specific near nozzle hole 42 smaller than the average, the cross-sectional area Sn of the specific near nozzle hole 42 is made smaller than the cross-sectional area Sf of the specific far nozzle hole 43.
(32) In some embodiments, as shown in
(33) With the above configuration, by making the cross-sectional area Sf of the specific far nozzle hole 43 larger than the average, the cross-sectional area Sn of the specific near nozzle hole 42 is made smaller than the cross-sectional area Sf of the specific far nozzle hole 43.
(34) Second, embodiments relating to angle θ of depression of the nozzle hole 4 will be described with reference to
(35) In some embodiments, as shown in
(36) More specifically, in some embodiments, the specific near nozzle hole 42 may be a nearest nozzle hole 42s which is a nozzle hole 4 closest to the ignition portion 51 in the near-ignition region Rn in a plan view; and the specific far nozzle hole 43 may be a farthest nozzle hole 43s which is a nozzle hole 4 farthest from the ignition portion 51 in the far-ignition region Rf in a plan view (see
(37) However, the present invention is not limited to the present embodiments. The specific near nozzle hole 42 may be one or more, a plurality of nozzle holes 4, and the specific far nozzle hole 43 may be one or more, a plurality of nozzle holes 4. In a case where the specific near nozzle hole 42 or the specific far nozzle hole 43 includes a plurality of nozzle holes 4, they may be arranged so that a nozzle hole 4 with an earlier arrival timing has a larger angle θ of depression, in accordance with the timing of arrival of the combustion flame produced in the precombustion chamber 3r. Further, the nearest nozzle hole 42s may not be the specific near nozzle hole 42. Similarly, the farthest nozzle hole 43s may not be the specific far nozzle hole 43.
(38) With the above configuration, in a plan view of the precombustion chamber 3r, the angle θn of depression of the nozzle hole 4 (nearest nozzle hole 42s) closest to the ignition portion 51 is larger than the angle θf of depression of the nozzle hole 4 (farthest nozzle hole 43s) farthest from the ignition portion 51. Thereby, in the precombustion chamber 3r, it is possible to adjust and equalize the timing of arrival of the combustion flame to the cylinder wall surface 13w from each of the nearest nozzle hole 42s which the combustion flame produced by ignition of an air-fuel mixture by the ignition device 5 reaches the earliest and the farthest nozzle hole 43s which the combustion flame reaches the latest, and it is possible to efficiently suppress the variation of flame propagation in the main combustion chamber 2r.
(39) Further, in some embodiments, the angle θn of depression of the specific near nozzle hole 42 is larger than an average of angles θ of depression of all of the plurality of nozzle holes 4. For instance, the specific near nozzle hole 42 may be the nearest nozzle hole 42s and the other nozzle holes 4 may have the same angle θ of depression so that the angle θn of depression of the specific near nozzle hole 42 (nearest nozzle hole 42s) is larger than the angle θ of depression of each of the other nozzle holes 4.
(40) With the above configuration, by making the angle θn of depression of the specific near nozzle hole 42 larger than the average, the angle θn of depression of the specific near nozzle hole 42 is made larger than the angle θf of depression of the specific far nozzle hole 43.
(41) In some embodiments, the angle θf of depression of the specific far nozzle hole 43 is smaller than an average of angles θ of depression of all of the plurality of nozzle holes 4. For instance, the specific far nozzle hole 43 may be the farthest nozzle hole 43s and the other nozzle holes 4 may have the same angle θ of depression so that the angle θf of depression of the specific far nozzle hole 43 (farthest nozzle hole 43s) is smaller than the angle θ of depression of each of the other nozzle holes 4.
(42) With the above configuration, by making the angle θ of depression of the specific far nozzle hole 43 smaller than the average, the angle θn of depression of the specific near nozzle hole 42 is made larger than the angle θf of depression of the specific far nozzle hole 43.
(43) The present invention is not limited to the embodiments described above, but includes modifications to the embodiments described above, and embodiments composed of combinations of those embodiments.
(44) For instance, the embodiments relating to the cross-sectional area S of the nozzle hole 4 as shown in
REFERENCE SIGNS LIST
(45) 1 Precombustion chamber gas engine 11 Cylinder liner 12 Cylinder head 13 Cylinder 13w Cylinder wall surface 14 Piston 15 Intake port 16 Exhaust port 17 Intake valve 18 Exhaust valve 19 Precombustion chamber cap 2 Main-chamber forming portion 2r Main combustion chamber 3 Precombustion-chamber forming portion 3r Precombustion chamber 31 Small-diameter-cylinder forming portion 31r Small-diameter cylinder chamber 33 Large-diameter-cylinder forming portion 33r Large-diameter cylinder chamber 33c Constant diameter cylinder portion 33d Enlarged diameter cylinder portion 4 Nozzle hole 41m Main-chamber-side opening end 41s Precombustion-chamber-side opening end 42 Specific near nozzle hole 42s Nearest nozzle hole 43 Specific far nozzle hole 43s Farthest nozzle hole 5 Ignition device 51 Ignition portion 6 Precombustion-chamber-gas supply device 61 Precombustion-chamber-fuel-gas supply valve D Predetermined distance Cm Main chamber central axis Cs Precombustion chamber central axis Cp Central line of nozzle hole Rf Far-ignition region Rn Near-ignition region S Cross-sectional area Ba Reference line Br Borderline