Vehicle power supply system
11173858 · 2021-11-16
Assignee
Inventors
Cpc classification
B60L3/04
PERFORMING OPERATIONS; TRANSPORTING
H02J1/082
ELECTRICITY
B60L15/2045
PERFORMING OPERATIONS; TRANSPORTING
B60L3/0046
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L58/10
PERFORMING OPERATIONS; TRANSPORTING
B60R21/0132
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/52
PERFORMING OPERATIONS; TRANSPORTING
B60L15/007
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/92
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M3/07
ELECTRICITY
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
H02J7/007188
ELECTRICITY
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M1/322
ELECTRICITY
B60L53/22
PERFORMING OPERATIONS; TRANSPORTING
B60R21/013
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L3/0007
PERFORMING OPERATIONS; TRANSPORTING
B60K6/28
PERFORMING OPERATIONS; TRANSPORTING
H02J2207/20
ELECTRICITY
B60W2556/50
PERFORMING OPERATIONS; TRANSPORTING
B60W2030/082
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L1/00
PERFORMING OPERATIONS; TRANSPORTING
B60R21/0132
PERFORMING OPERATIONS; TRANSPORTING
H02J7/00
ELECTRICITY
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B60R21/013
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle power supply system configured to be installed in a vehicle. The vehicle power supply system includes a battery having a rated voltage lower than a first voltage; a capacitor having a rated voltage higher than the first voltage; circuitry configured to discharge electric charge stored in the capacitor; and a controller configured to control the circuitry to charge the battery by discharging the electric charge stored in the capacitor in response to detection of a collision of the vehicle or detection of a process to replace the capacitor.
Claims
1. A vehicle power supply system configured to be installed in a vehicle, comprising: a battery having a rated voltage lower than a predetermined voltage; a capacitor having a rated voltage higher than the predetermined voltage; circuitry configured to discharge electric charge stored in the capacitor; and a controller configured to control the circuitry to charge the battery by discharging the electric charge stored in the capacitor in response to detection of a collision of the vehicle or detection of a process to replace the capacitor, wherein the circuitry comprises a second capacitor; a first switch; a second switch; a third switch; and a fourth switch, wherein a first end of the first switch is connected to a positive terminal of the battery and a second end of the switch is connected to a first terminal of the second capacitor, a first end of the second switch is connected to the second end of the first switch and a second end of the second switch is connected to a connection point between a negative terminal of the capacitor and a positive terminal of the battery, a first end of the third switch is connected to the connection point between the negative terminal of the capacitor and the positive terminal of the battery, and a second end of the third switch is connected to a second terminal of the second capacitor, and a first end of the fourth switch is connected to the second terminal of the second capacitor and a second end of the fourth switch is connected to a negative terminal of the battery, and in a case of detecting a collision of the vehicle or detection of a process to replace the capacitor, the controller controls the first switch and the third switch to be in a closed state and the second and fourth switches to be in an open state so that power flows from the capacitor to the second capacitor.
2. The vehicle power supply system of claim 1, wherein the circuitry includes a DC-to-DC converter electrically connected to the battery and the capacitor.
3. The vehicle power supply system of claim 2, wherein the controller is configured to control the circuitry so that the DC-to-DC converter lowers a voltage of the electric charge discharged from the capacitor and charge the battery with the lowered voltage in response to a detection of a collision of the vehicle or a detection of a process to replace the capacitor.
4. The vehicle power supply system of claim 1, wherein the controller controls the circuitry so that a voltage of the capacitor is lowered to the predetermined voltage or less within a predetermined time from occurrence of a collision of the vehicle or from reception of a signal indicating that a process to replace the capacitor is being performed.
5. The vehicle power supply system of claim 4, wherein the controller controls the circuitry so that an electric connection between the battery and the capacitor is broken in a case that the voltage of the capacitor is lowered to the predetermined voltage or less.
6. The vehicle power supply system of claim 1, wherein the controller is configured to detect that a collision has occurred based on one or more signals output from one or more acceleration sensors attached to the vehicle.
7. The vehicle power supply system of claim 1, wherein the controller is configured to detect that a collision has occurred in a case of receiving an air bag deployment signal.
8. The vehicle power supply system of claim 1, wherein the controller is configured to detect that a process to replace the capacitor is being performed based on a signal received indicating that a cover for the capacitor has been removed.
9. The vehicle power supply system of claim 1, wherein the controller is configured to detect that a process to replace the capacitor is being performed when a signal is received indicating vehicle maintenance is being performed.
10. A vehicle power supply system configured to be installed in a vehicle, comprising: a battery having a rated voltage lower than a predetermined voltage; a capacitor having a rated voltage higher than the predetermined voltage; circuitry configured to discharge electric charge stored in the capacitor; and a controller configured to control the circuitry to charge the battery by discharging the electric charge stored in the capacitor in response to detection of a collision of the vehicle or detection of a process to replace the capacitor, wherein the circuitry comprises a second capacitor; a first switch; a second switch; a third switch; and a fourth switch, wherein a first end of the first switch is connected to a positive terminal of the battery and a second end of the switch is connected to a first terminal of the second capacitor, a first end of the second switch is connected to the second end of the first switch and a second end of the second switch is connected to a connection point between a negative terminal of the capacitor and a positive terminal of the battery, a first end of the third switch is connected to the connection point between the negative terminal of the capacitor and the positive terminal of the battery, and a second end of the third switch is connected to a second terminal of the second capacitor, and a first end of the fourth switch is connected to the second terminal of the second capacitor and a second end of the fourth switch is connected to a negative terminal of the battery, and in a case of detecting a collision of the vehicle or detection of a process to replace the capacitor and the second capacitor is charged above a threshold value, the controller is configured to control the first switch and the third switch to be in an open state and the second switch and the fourth switch to be in a closed state so that power flows from the second capacitor to the battery.
11. The vehicle power supply system of claim 10, wherein the circuitry includes a DC-to-DC converter electrically connected to the battery and the capacitor.
12. The vehicle power supply system of claim 11, wherein the controller is configured to control the circuitry so that the DC-to-DC converter lowers a voltage of the electric charge discharged from the capacitor and charge the battery with the lowered voltage in response to a detection of a collision of the vehicle or a detection of a process to replace the capacitor.
13. The vehicle power supply system of claim 10, wherein the controller controls the circuitry so that a voltage of the capacitor is lowered to the predetermined voltage or less within a predetermined time from occurrence of a collision of the vehicle or from reception of a signal indicating that a process to replace the capacitor is being performed.
14. The vehicle power supply system of claim 13, wherein the controller controls the circuitry so that an electric connection between the battery and the capacitor is broken in a case that the voltage of the capacitor is lowered to the predetermined voltage or less.
15. A vehicle power supply system configured to be installed in a vehicle, comprising: a battery having a rated voltage lower than a predetermined voltage; a capacitor having a rated voltage higher than the predetermined voltage; circuitry configured to discharge electric charge stored in the capacitor; and a controller configured to control the circuitry to charge the battery by discharging the electric charge stored in the capacitor in response to detection of a collision of the vehicle or detection of a process to replace the capacitor, wherein the circuitry comprises a second capacitor; a first switch; a second switch; a third switch; and a fourth switch, wherein a first end of the first switch is connected to a positive terminal of the battery and a second end of the switch is connected to a first terminal of the second capacitor, a first end of the second switch is connected to the second end of the first switch and a second end of the second switch is connected to a connection point between a negative terminal of the capacitor and a positive terminal of the battery, a first end of the third switch is connected to the connection point between the negative terminal of the capacitor and the positive terminal of the battery, and a second end of the third switch is connected to a second terminal of the second capacitor, and a first end of the fourth switch is connected to the second terminal of the second capacitor and a second end of the fourth switch is connected to a negative terminal of the battery, and in a case that the interface is receiving power from the EV charging station and a charge of second capacitor is below a threshold value, the controller is configured to control the first switch, the second switch, the third switch and the fourth switch to be in an open state and break a connection between the battery and the capacitor.
16. The vehicle power supply system of claim 15, wherein the circuitry includes a DC-to-DC converter electrically connected to the battery and the capacitor.
17. The vehicle power supply system of claim 16, wherein the controller is configured to control the circuitry so that the DC-to-DC converter lowers a voltage of the electric charge discharged from the capacitor and charge the battery with the lowered voltage in response to a detection of a collision of the vehicle or a detection of a process to replace the capacitor.
18. The vehicle power supply system of claim 15, wherein the controller controls the circuitry so that a voltage of the capacitor is lowered to the predetermined voltage or less within a predetermined time from occurrence of a collision of the vehicle or from reception of a signal indicating that a process to replace the capacitor is being performed.
19. The vehicle power supply system of claim 18, wherein the controller controls the circuitry so that an electric connection between the battery and the capacitor is broken in a case that the voltage of the capacitor is lowered to the predetermined voltage or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DETAILED DESCRIPTION
(14) Next, embodiments of the present disclosure will be described with reference to the attached drawings.
(15)
(16) As illustrated in
(17) That is, the vehicle 1 includes the engine 12 that drives the rear wheels 2a as a vehicle driving device, a power transmission mechanism 14 that transmits a driving force to the rear wheels 2a, a main driving motor 16 that drives the rear wheels 2a, sub-driving motors 20 that drive the front wheels 2b, and a control device 24. In addition, the vehicle 1 has an inverter 16a that converts a DC voltage to an AC voltage and drives the main driving motor 16 and an inverter 20a that converts a DC voltage to an AC voltage and drives the sub-driving motors 20.
(18) In addition, the vehicle power supply system 10 according to the first embodiment of the present disclosure installed in the vehicle 1 includes a battery 18, a capacitor 22, and a charging device 19 and a power feeding port 23 that receive electric power from an external power supply 17 and charging the battery 18 and the capacitor 22. The specific structure of the vehicle power supply system 10 according to the embodiment will be described later.
(19) The engine 12 is an internal combustion engine that generates a driving force for the rear wheels 2a, which are the main driving wheels of the vehicle 1. In the embodiment, an inline four-cylinder engine is adopted as the engine 12 and the engine 12 disposed in the front part of the vehicle 1 drives the rear wheels 2a via the power transmission mechanism 14.
(20) The power transmission mechanism 14 transmits the driving forces generated by the engine 12 and the main driving motor 16 to the rear wheels 2a, which are main driving wheels. As illustrated in
(21) The main driving motor 16 is an electric motor that generates a driving force for the main driving wheels, and disposed behind the engine 12 adjacently to the engine 12 on the vehicle body of the vehicle 1. In addition, the inverter 16a is disposed adjacently to the main driving motor 16 and the inverter 16a converts a DC voltage of the battery 18 to an AC voltage and supplies the AC voltage to the main driving motor 16. In addition, as illustrated in
(22) The sub-driving motors 20 are provided in the front wheels 2b to generate driving forces for the front wheels 2b, which are sub-driving wheels. In addition, the sub-driving motors 20 are in-wheel motors and are accommodated in the front wheels 2b, respectively. In addition, the DC voltage of the capacitor 22 is converted to an AC voltage by the inverter 20a disposed in a tunnel portion 15 and the AC voltage is supplied to the sub-driving motors 20. Furthermore, in the embodiment, the sub-driving motors 20 do not have speed reducers as speed reduction mechanisms, and the driving forces of the sub-driving motors 20 are directly transmitted to the front wheels 2b, and the wheels are directly driven. In addition, in the embodiment, 17-kW induction motors are adopted as the sub-driving motors 20.
(23) The battery 18 is an electric storage device in which electric energy for mainly operating the main driving motor 16 is stored. Furthermore, in the embodiment, a 3.5 kWh/48 V lithium ion battery (LIB) is used as the battery 18.
(24) The capacitor 22 can store the electric power regenerated by the sub-driving motors 20. The capacitor 22 is disposed at a position substantially symmetrical with the plug-in type charging device 19 in the rear part of the vehicle 1 and supplies electric power to the sub-driving motors 20 provided in the front wheels 2b of the vehicle 1. The sub-driving motors 20 driven mainly by the electric power stored in the capacitor 22 is driven by a higher voltage than in the main driving motor 16.
(25) The charging device 19 is electrically connected to the battery 18 and the capacitor 22 and charges the battery 18 and the capacitor 22 with the electric power supplied from the external power supply 17 such as a charging stand via the power feeding port 23. The external power supply 17 such as a charging stand generally performs charge with a voltage equal to or more than a predetermined lower limit voltage (for example, 50 V) and the vehicle power supply system 10 according to the embodiment supports this lower limit voltage. Non-limiting examples of the external power supply include electric vehicle (EV) charging stations, electric recharging point, charging point, charge point, electronic charging station (ECS) and electric vehicle supply equipment (EVSE), and are elements that supply electric energy for the recharging of plug-in electric vehicles—including electric cars, neighborhood electric vehicles and plug-in hybrids. A specific example of this external power supply is the Society of Automobile Engineers (SAE) J1772 (J plug), which has a lower limit voltage of 50 V and an upper limit voltage of 1000 V.
(26) The power feeding port 23 is a connector provided on the rear side surface of the vehicle 1 and electrically connected to the charging device 19. The connector of the power feeding port 23 is connectable to the plug of an electric cable 17a extending from the external power supply 17 such as a charging stand, and electric power is supplied to the charging device 19 via the power feeding port 23. As described above, the vehicle power supply system 10 according to the embodiment can charge the battery 18 and the capacitor 22 by connecting the external power supply 17 that supplies DC electric power to the power supply port 23 via the electric cable 17a.
(27) The control device 24 receives detection signals from various sensors such as a longitudinal acceleration sensor 24a and a lateral acceleration sensor 24b. In addition, the control device 24 controls the engine 12, the main driving motor 16, and the sub-driving motors 20 based on the detection signals input from the sensors. Specifically, the control device 24 may include a microprocessor, a memory, an interface circuit, programs for operating these components (not illustrated), and the like.
(28) It should be noted here that the control device 24 determines whether the vehicle 1 has collided based on acceleration signals detected by the longitudinal acceleration sensor 24a and the lateral acceleration sensor 24b and, when determining that the vehicle 1 has collided, outputs a control signal for deploying an air bag (not illustrated). In addition, as described later, the air bag deployment signal from the control device 24 is also transmitted to the charging device 19.
(29) Next, the structure and the operation of the vehicle power supply system 10 according to the first embodiment of the present disclosure will be schematically described with reference to
(30) First, as illustrated in
(31) In Japanese New Car Assessment Program (JNCAP), “Electric shock protection performance test when an electric vehicle etc. collides” is defined. This electric shock protection performance test is defined to prevent occupants from receiving an electric shock if a collision accident were to occur in an electric vehicle or an electric hybrid vehicle. In addition, this electric shock protection performance test is targeted for automobiles having an electric motor with an operating voltage of 30 VAC or more, or 60 VDC or more. In “Residual voltage measurement”, which is one evaluation item of this electric shock protection performance test, the residual voltage of high-voltage components after 5 to 60 seconds from a collision should be 30 VAC or less, or 60 VDC or less.
(32) The rated voltage 48 V of the battery 18 is lower than the predetermined voltage (referred to below as the regulated voltage) 60 V defined as the high voltage by JNCAP, so this rated voltage has no risk associated with the high voltage. In contrast, the rated voltage 72 V of the capacitor 22 is higher than the regulated voltage 60 V, so this rated voltage is regulated as a high-voltage component by JNCAP. It should be noted here that the rated voltage of the battery 18 means the maximum value of the operating voltage under general conditions and the rated voltage of the capacitor 22 represents the maximum voltage given to the capacitor 22 in this specification. In addition, the average operating voltage when a battery is discharged under general conditions is referred to as the nominal voltage of the battery. In addition, although the rated voltage of the battery 18 is set to a value lower than the rated voltage of the capacitor 22, the electric charge (coulomb) storable in the battery 18 is more than the electric charge storable in the capacitor 22.
(33) Since the rated voltage of the battery 18 is set to a value lower than the regulated voltage in the embodiment, the battery 18 solely is not regulated as a high-voltage component. In contrast, since the voltage between the negative terminal of the battery 18 and the positive terminal of the capacitor 22 exceeds the regulated voltage when the battery 18 and the capacitor 22 are connected in series, the components are restricted as high-voltage components.
(34) In addition, since the voltage (voltage between the negative electrode of the battery 18 and the positive electrode of the capacitor 22) of the capacitor 22 connected in series to the battery 18 is equal to or more than the lower limit voltage above which charge by the external power supply 17 is enabled, the external power supply 17 can directly charge the battery 18 and the capacitor 22. Accordingly, as illustrated in
(35) It should be noted here that the charging device 19 may have a DC-to-DC converter so as to lower the voltage of the electric charge stored in the capacitor 22 and charge the battery 18 with the voltage or raise the voltage of the electric charge stored in the battery 18 and charge the capacitor 22 with the voltage. Since the charging device 19 has the DC-to-DC converter connected to the battery 18 and the capacitor 22 as described above, electric charge can be exchanged between the battery 18 and the capacitor 22. This can rapidly charge the battery 18 by lowering the voltage of the electric charge stored in the capacitor 22 while suppressing the degradation of the battery 18 when the vehicle 1 collides and the inter-terminal voltage of the capacitor 22 can be lowered.
(36) Next, as illustrated in
(37) In addition, as illustrated in
(38) When the vehicle 1 is braked, the kinetic energy of the vehicle 1 is regenerated by the main driving motor 16 to generate electric power. The output voltage from the main driving motor 16 is applied between the positive terminal and the negative terminal of the battery 18 and the battery 18 is charged. In addition, when the vehicle 1 is braked, the sub-driving motors 20 also perform regeneration to generate electric power. The output voltages from the sub drive motors 20 are applied between the positive terminal of the capacitor 22 and the negative terminal of the battery 18, and the battery 18 and the capacitor 22 are charged. When the electric power regenerated by the sub-driving motors 20 is large and the inter-terminal of the capacitor 22 is raised to a predetermined value or more, the electric charge stored in the capacitor 22 is also discharged and the battery 18 is charged with the electric charge as illustrated in
(39) Next, the specific structure and operation of the vehicle power supply system 10 according to the first embodiment of the present disclosure will be described with reference to
(40)
(41) As illustrated in
(42) In addition, as described above, the battery 18 and the capacitor 22 are electrically connected in series by connecting the positive terminal of the battery 18 to the negative terminal of the capacitor 22. In addition, a switch SWbatt is connected to the positive terminal of the battery 18 and a switch SWcap is connected to the positive terminal of the capacitor 22 so as to switch between the connection and disconnection of the battery 18 and the capacitor 22.
(43) The charging device 19 is connected in parallel to the battery 18 and the capacitor 22 connected in series. In addition, the charging device 19 includes four switches connected in series in the following order: switches SW1, SW2, SW3, and SW4. One end of the switch SW1 is connected to the positive terminal of the capacitor 22 and one end of the switch SW4 is connected to the negative terminal of the battery 18. In addition, the connection point between the switches SW2 and SW3 is connected to the connection point between the battery 18 and the capacitor 22. The opening and closing of the switches SW1 to SW4 and the switches SWbatt and SWcap provided in the battery 18 and capacitor 22 are controlled by a charge controller 19a included in the charging device 19. Specifically, the charge controller 19a, which is a controller, may include a microprocessor, a memory, an interface circuit, programs for operating these components (not illustrated), and the like. In addition, a charge capacitor 19b is connected between the connection point between the switches SW1 and SW2 and the connection point between the switches SW3 and SW4. It should be noted here that semiconductor switches are adopted as these switches in the embodiment, but relays having mechanical contacts may also be used as these switches.
(44) Next, the charging of the battery 18 and the capacitor 22 by the external power source 17 will be described with reference to
(45)
(46)
(47) First, when the external power supply 17 starts charge at time t.sub.1 in
(48) When the inter-terminal voltage Vcap of the capacitor 22 is raised, the charge controller 19a turns on the switches SW1 and SW3 at time t.sub.2 (the switches SWbatt and SWcap stay on and the switches SW2 and SW4 stay off). This puts the vehicle power supply system 10 in the state of stage (2) illustrated in the middle part in
(49) When the inter-terminal voltage Vc of the charge capacitor 19b is raised to a predetermined voltage, the charge controller 19a turns off the switches SW1 and SW3 and turns on the switches SW2 and SW4 at time t.sub.3 (the switches SWbatt and SWcap stay on). This puts the vehicle power supply system 10 in the state of stage (3) illustrated in the lower part in
(50) When the inter-terminal voltage Vcap of the capacitor 22 is raised close to the rated voltage, the charge controller 19a puts the vehicle power supply system 10 in the state of stage (2) illustrated in the middle part in
(51) Next, charging of the capacitor 22 with the electric charge stored in the battery 18 will be described with reference to
(52)
(53)
(54) First, at time t.sub.11 in
(55) When the inter-terminal voltage Vc of the charge capacitor 19b is raised to a predetermined voltage, the charge controller 19a turns on the switches SW1 and SW3 at time t.sub.13 and turns off the switches SW2 and SW4 (the switches SWbatt and SWcap stay on) at time t.sub.13. This puts the vehicle power supply system 10 in the state of stage (12) illustrated in the middle part in
(56) When the inter-terminal voltage Vc of the charge capacitor 19b is lowered to a predetermined voltage, the charge controller 19a turns off the switches SW1 and SW3 and turns on the switches SW2 and SW4 at time t.sub.14 (the switches SWbatt and SWcap stay on). This returns the vehicle power supply system 10 to the state of stage (11) illustrated in the upper part in
(57) When the inter-terminal voltage Vc of the charge capacitor 19b is lowered to a predetermined voltage, the charge controller 19a puts the vehicle power supply system 10 in the state of stage (12) illustrated in the middle part in
(58) When the total of the inter-terminal voltages of the capacitor 22 and the battery 18 reaches an external charge start threshold at time t.sub.18 in
(59) The operation described with reference to
(60) Next, the discharge of the capacitor 22 when the vehicle 1 collides will be described with reference to
(61)
(62)
(63) As described above, the control device 24 (
(64) First, when receiving the air bag deployment signal at time t.sub.21 in
(65) When the inter-terminal voltage Vc of the charge capacitor 19b is raised to a predetermined voltage, the charge controller 19a turns on the switches SW2 and SW4 at time t.sub.23 and turns off the switches SW1 and SW3 (the switches SWbatt and SWcap stay on). This puts the vehicle power supply system 10 in the state of stage (22) illustrated in the middle part in
(66) When the inter-terminal voltage Vc of the charge capacitor 19b is lowered to a predetermined voltage, the charge controller 19a turns on the switches SW1 and SW3 and turns off the switches SW2 and SW4 at time t.sub.24 (the switches SWbatt and SWcap stay on). This returns the vehicle power supply system 10 to the state of stage (21) illustrated in the upper part in
(67) When the inter-terminal voltage Vc of the charge capacitor 19b is lowered to a predetermined voltage, the charge controller 19a switches the switches at time t.sub.25 and puts the vehicle power supply system 10 in the state of stage (22) illustrated in the middle part in
(68) That is, the inter-terminal voltage Vcap of the capacitor 22 is lowered to a predetermined voltage (for example, 60 V) or less by repeating stage (21) and stage (22) in
(69) When the inter-terminal voltage Vcap of the capacitor 22 is lowered to the predetermined voltage or less at time t.sub.28 in
(70) Next, the operation of the charge controller 19a when the capacitor 22 discharges electric charge at the time of a collision of the vehicle 1 will be described with reference to
(71)
(72) First, in step S1 in
(73) Next, in step S2, a determination is made as to whether the vehicle 1 has collided. That is, when the air bag deployment signal is input from the control device 24, the charge controller 19a determines that the vehicle 1 has collided and performs the processing in step S3 and the subsequent steps to lower the inter-terminal voltage Vcap of the capacitor 22. Alternatively, when the air bag deployment signal is not input, the charge controller 19a determines that the vehicle 1 does not collide, the processing of the flowchart illustrated in
(74) In addition, in step S3, a determination is made as to whether the inter-terminal voltage Vcap of the capacitor 22 input in step S1 is higher than a predetermined voltage. The processing proceeds to step S4 when the inter-terminal voltage Vcap is higher than the predetermined voltage or the processing proceeds to step S6 when the inter-terminal voltage Vcap is equal to or less than the predetermined voltage. In step S6, the charge controller 19a breaks the electric connection between the battery 18 and the capacitor 22 (the state of stage (23) in
(75) On the other hand, in step S4, the capacitor 22 is discharged (the state of stage (21) in
(76) Next, in step S5, a determination is made as to whether the inter-terminal voltage Vcap of the capacitor 22 is equal to or less than the predetermined voltage. When the inter-terminal voltage Vcap is higher than the predetermined voltage, the processing returns to step S4 and the capacitor 22 is discharged and the battery 18 charged again. The processing in step S4 is repeatedly performed until the inter-terminal voltage Vcap is lowered to the predetermined voltage or less. When the inter-terminal voltage Vcap of the capacitor 22 is lowered to the predetermined voltage or less, the processing in step S6 is performed and the processing of the flowchart illustrated in
(77) In the vehicle power supply system 10 according to the first embodiment of the present disclosure, since the charging device 19, which is a capacitor discharging device, discharges the electric charge stored in the capacitor 22 and the battery 18 is charged with the discharged electric charge (
(78) In addition, in the vehicle power supply system 10 according to the embodiment, since the electric charge storable in the capacitor 22 is less than the electric charge storable in the battery 18, the electric charge stored in the capacitor 22 can be discharged to the battery 18 in a short time. In addition, since the electric charge storable in the battery 18 is greater, even when the battery is charged with the electric charge discharged from the capacitor 22, the inter-terminal voltage of the battery 18 is hardly raised (
(79) Furthermore, in the vehicle power supply system 10 according to the embodiment, since the charging device 19 lowers the voltage of the capacitor 22 to the predetermined voltage or less within a predetermined time after occurrence of a collision of the vehicle 1, safety at the time of a collision can be ensured more surely.
(80) In addition, in the vehicle power supply system 10 according to the embodiment, since the rated voltage of the battery 18 is set to a value lower than the predetermined voltage, when the voltage of the capacitor 22 is lowered to the predetermined voltage or less, the electric connection between the battery 18 and the capacitor 22 is broken by the charging device 19 (time t.sub.29 in
(81) Next, a vehicle power supply system according to a second embodiment of the present disclosure will be described with reference to
(82) In the first embodiment described above, the inter-terminal voltage Vcap of the capacitor 22 is lowered for the purpose of electric shock protection when the vehicle 1 collides. In contrast, in the embodiment, the inter-terminal voltage Vcap of the capacitor 22 is lowered for the purpose of electric shock protection when the capacitor 22 is replaced during maintenance. Accordingly, only the difference between the embodiment and the first embodiment will be described below and the structure, operation, and effects similar to those of the first embodiment are not described. It should be noted here that the vehicle power supply system according to the present disclosure may have both the function of electric shock protection at the time of a collision in the first embodiment and the function of electric shock protection when the capacitor is replaced in the embodiment.
(83)
(84) First, in step S11 in
(85) Next, in step S12, a determination is made as to whether the cover (not illustrated) of the capacitor 22 has been removed. That is, since the capacitor 22 mounted in the vehicle 1 is covered with the cover (not illustrated), the cover needs to be removed when the capacitor 22 is replaced. Since the portion covered with this cover is provided with a contact switch (not illustrated), a signal indicating the removal of the cover is transmitted from the contact switch to the charge controller 19a when the cover is removed. When receiving the signal indicating the removal of the cover, the charge controller 19a determines that the capacitor 22 is potentially replaced and performs the processing of step S13 and the subsequent steps to lower the inter-terminal voltage Vcap of the capacitor 22. Alternatively, when not receiving the signal indicating the removal of the cover, the charge controller 19a determines that the capacitor 22 is not replaced and the processing of the flowchart illustrated in
(86) In the embodiment, the charge controller 19a determines whether the capacitor 22 is replaced based on the signal, indicating that the capacitor 22 is potentially replaced, that is transmitted from the contact switch (not illustrated). In contrast, in a modification, when an electronic unit (not illustrated) for vehicle maintenance is connected to the control device 24 of the vehicle 1, the charge controller 19a may determine that the capacitor 22 is potentially replaced. Alternatively, the charge controller 19a may determine that the capacitor 22 is potentially replaced when the place at which the vehicle 1 stops is determined to be a maintenance garage by a car navigation system (not illustrated) mounted on the vehicle 1. Accordingly, a signal indicating the connection of the electronic unit (not illustrated) for vehicle maintenance or a signal from the car navigation system (not illustrated) may also be used as the signal indicating that the capacitor 22 is potentially replaced.
(87) In addition, in step S13, a determination is made as to whether the inter-terminal voltage Vcap of the capacitor 22 input in step S11 is higher than the predetermined voltage. The processing proceeds to step S14 when the inter-terminal voltage Vcap is higher than the predetermined voltage or the processing proceeds to step S16 when the inter-terminal voltage Vcap is equal to or less than the predetermined voltage. In step S16, the charge controller 19a breaks the electric connection between the battery 18 and the capacitor 22 (the state of stage (23) in
(88) On the other hand, in step S14, the capacitor 22 is discharged (the state of stage (21) in
(89) Next, in step S15, a determination is made as to whether the inter-terminal voltage Vcap of the capacitor 22 has been lowered to the predetermined voltage or less. When the inter-terminal voltage Vcap has not lowered to the predetermined voltage or less, the processing returns to step S14, and the capacitor 22 is discharged and the battery 18 is charged again. After that, the processing in step S14 is repeatedly performed until the inter-terminal voltage Vcap is lowered to the predetermined voltage or less. When the inter-terminal voltage Vcap of the capacitor 22 is lowered to the predetermined voltage or less, the processing in step S16 is performed and the processing of the flowchart illustrated in
(90) In the embodiment, after a determination is made as to whether the cover (not illustrated) of the capacitor 22 has been removed in step S12, the inter-terminal voltage Vcap is lowered to the predetermined voltage or less within a predetermined time. Accordingly, before the capacitor 22 is actually replaced, the inter-terminal voltage Vcap of the capacitor 22 can be surely lowered to the predetermined voltage or less.
(91) In the vehicle power supply system according to the second embodiment, when the capacitor 22 is replaced, the charging device 19, which is a capacitor discharging device, discharges the electric charge stored in the capacitor 22 and the battery 18 is charged with the discharged electric charge. Accordingly, the electric charge stored in the capacitor 22 to be replaced can be discharged rapidly and the capacitor 22 can be replaced safely.
(92) In addition, in the vehicle power supply system according to the embodiment, the charging device 19 also lowers the voltage of the capacitor 22 to the predetermined voltage or less within a predetermined time when the capacitor 22 is replaced. Since the voltage of the capacitor 22 is lowered rapidly when the capacitor 22 is replaced, the capacitor 22 can be replaced safely and immediately.
(93) Although embodiments of the present disclosure have been described above, various modifications can be made to these embodiments. In particular, although the vehicle power supply system is used to drive the main driving motor and the sub-driving motors of the vehicle in the embodiments described above, the vehicle power supply system according to the present disclosure may supply electric power to any electric devices installed in the vehicle. In addition, although the vehicle power supply system can be charged by the external power supply in the embodiments described above, the present disclosure is applicable to a vehicle power supply system capable of storing only the electric power generated by a motor, an electric generator, and the like installed in the vehicle. Furthermore, although the present disclosure is applied to the vehicle power supply system having a battery with a rated voltage of 48 V in the embodiments described above, the present disclosure may be applied to the vehicle power supply system having a battery with a nominal voltage lower than a predetermined voltage.
DESCRIPTION OF REFERENCE SIGNS AND NUMERALS
(94) 1: vehicle 2a: rear wheel 2b: front wheel 10: vehicle power supply system 12: engine 14: power transmission mechanism 14a: propeller shaft 14b: transmission 16: main driving motor 16a: inverter 17: external power supply 17a: electric cable 18: battery 19: charging device (capacitor discharging device) 19a: charge controller (control device) 19b: charge capacitor 20: sub-driving motor 20a: inverter 22: capacitor 23: power feeding port (power feeding device) 24: control device 24a: longitudinal acceleration sensor 24b: lateral acceleration sensor 26: DC-to-DC converter 28: vehicle-mounted device