Fixture for mutually fixing a grid and a second grid
11174640 · 2021-11-16
Assignee
Inventors
Cpc classification
E04C5/166
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention provides a fixture with which a plurality of grids can be definitely constructed in a short period of time even by an inexperienced worker without causing the worker to do heavy work. In substantially center positions in the lengthwise direction of bottom portions of first frame members, a pair of third frame members included in connecting means are provided. In the third frame member, a base portion is caused to stand on a bottom portion of the first frame member. One of arms of a U-shape of the base portion works as a holding portion included in the connecting means, and the end of the holding portion is bent inward of the base portion to form a connection bent portion having a function to engage with a circumferential surface of a vertical wire material or a lateral wire material of a second welded wire mesh, and a function to prevent the vertical wire material or the lateral wire material of the second welded wire mesh from coming off from the connecting means.
Claims
1. A fixture for mutually fixing a grid and a second grid to be superimposed on the grid, the grid including a plurality of vertical wire materials and a plurality of lateral wire materials arranged in a grid shape with intersections therebetween welded, and having a plurality of squares formed by the vertical wire materials and the lateral wire materials, comprising: at least a pair of first frame members disposed in parallel with each other at a distance according to a dimension of each square of the grid; a pair of second frame members provided between the first frame members; a fixing portion is provided at each end of the first frame members to be externally fit, for fixation, on each of the vertical wire materials or the lateral wire materials forming each of the squares of the grid; and connecting means having holding portions respectively provided to stand at a distance, according to an outer diameter of each of the vertical wire materials or the lateral wire materials, from each other in a lengthwise direction of the first frame members, for connecting the second grid by inserting a vertical wire material or a lateral wire material of the second grid into an insertion portion formed between the holding portions.
2. The fixture according to claim 1, wherein each end of the holding portions is bent inward of the insertion portion to form a bent portion.
3. The fixture according to claim 2, wherein a tip of the bent portion is formed as an inclined surface.
4. The fixture according to claim 3, wherein the inclined surface has an angle of about degrees against a plane parallel to a plane formed by the first frame members.
5. The fixture according to claim 1, wherein a third frame member formed by linking each of the holding portions and an arm portion opposing the holding portion is fixed on each of the first frame members.
6. The fixture according to claim 5, wherein a guiding portion for guiding the vertical wire material or the lateral wire material of the second grid toward the insertion portion is provided to extend from the arm portion of the third frame member.
7. The fixture according to claim 6, wherein the guiding portion is in a tapered shape having a height dimension reducing in a direction away from the arm portion.
8. The fixture according to claim 7, wherein a gap between the guiding portion and an opposing one of the first frame members is set to be smaller than an outer diameter of the vertical wire material or the lateral wire material of the second grid.
9. The fixture according to claim 5, wherein the holding portions are inclined inward toward between the first frame members or outward on an opposite side.
10. The fixture according to claim 1, wherein each of the first frame members is provided with a supporting portion formed by raising portions respectively spaced from ends thereof by a prescribed distance for supporting the grid fixed on the fixing portion in a height position spaced from a construction target surface.
11. The fixture according to claim 1, wherein the grid and the second grid are to be laid on a deck plate including a plurality of ridges provided to project at an appropriate interval, and having a valley between ridges adjacent to each other, and an outer dimension between the first frame members is set to be ½ or less of a width of each ridge of the deck plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) A fixture according to the present invention will now be described in detail with reference to the accompanying drawings. It is noted that a fixture described in an embodiment of the present invention is merely an example for describing the scope of the present invention, and it goes without saying that the present invention encompasses changes and modifications not departing from the spirit and scope of the present invention.
First Embodiment
(16)
(17) The fixture 1 includes a pair of first frame members 11 each obtained by molding a rod material into an inverted convex shape, and a pair of second frame members 12 each in a short rod shape, and a fixing portion lie to be fixed on a welded wire mesh is provided in each of ends of the first frame members 11. These first frame members 11 and second frame members 12 are fixed to form a grid shape in a plan view as described below.
(18) The first frame member 11 includes a main portion 11a (supporting portion) formed into a U-shape as a whole, having rising portions 11c respectively formed by raising both ends of a bottom portion 11b in a linear shape capable of coming into contact with a construction target surface. Thus, a spring force is generated in the rising portions 11c of the main portion 11a. The main portion 11a is provided, at both ends thereof, short arm portions 11d extending to be away from each other in substantially parallel to the bottom portion 11b. The tips of the arm portions 11d are caused to rise in parallel to the rising portions 11c to be bent outward to form the fixing portions 11e in a hook shape. In other words, the fixing portions 11e are formed to bend inward. Incidentally, the linear bottom portion 11b is provided in the present embodiment, which does not limit the present invention. The bottom portion 11b may be in an appropriate shape such as an irregular shape or a wavy shape.
(19) A dimension between the inner bottoms of the fixing portions 11e provided on the first frame member 11 is substantially the same as an outer dimension between vertical wire materials adjacent to each other or lateral wire materials adjacent to each other included in a welded wire mesh on which the fixture 1 is to be attached. A curvature of the fixing portions 11e is substantially the same as a curvature of the circumferential surface of the vertical wire material or the lateral wire material. The fixing portions 11e have such a length that they can externally fit onto the circumferential surface of the vertical wire material or the circumferential surface of the lateral wire material of the welded wire mesh in a range slightly exceeding ¼ in the circumferential direction of the circumferential surface. Besides, a tip surface ST of each of the fixing portions 11e is formed as an inclined surface having an angle α of about 45 degrees against a plane H parallel to a plane formed by the bottom portions 11b of the main portions 11a disposed in parallel. Thus, the tips of the tip surfaces ST are engaged with the circumferential surface of the vertical wire material or the circumferential surface of the lateral wire material of the welded wire mesh.
(20) A dimension between the first frame members 11 disposed in parallel is set to be smaller than a dimension between the vertical wire materials adjacent to each other or the lateral wire materials adjacent to each other included in the welded wire mesh on which the fixture 1 is to be attached. The second frame members 12 are disposed across on the circumferential surfaces of the arm portions 11d of the first frame members 11 in positions on the side of the bottom portions 11b of the first frame members 11. Also the length of the second frame members 12 is set to be smaller than the dimension between the vertical wire materials adjacent to each other or the lateral wire materials adjacent to each other included in the welded wire mesh on which the fixture 1 is to be attached. A dimension between the second frame members 12 disposed to oppose each other is also similarly set to be smaller than the dimension between the vertical wire materials adjacent to each other or the dimension between the lateral wire materials adjacent to each other.
(21) Incidentally, in the fixture 1 illustrated in
(22) In substantially center positions in the lengthwise direction of the bottom portions 11b of the first frame members 11, a pair of third frame members 13 included in connecting means 14 for connecting a vertical wire material or a lateral wire material of a second welded wire mesh to be superimposed on the welded wire mesh having the fixture 1 attached thereon are respectively provided.
(23) In the third frame member 13, a base portion 13a formed by bending a bar material into a substantially U-shape is caused to stand on the bottom portion 11b of the first frame member 11, and a bottom circumferential surface of the base portion 13a is fixed on the circumferential surface of the bottom portion 11b. One of arms of the U-shape of the base portion 13a is formed as a holding portion 13b included in the connecting means 14, and the end of the holding portion 13b is bent inward of the base portion 13a to form a connection bent portion 13c having a function to engage with the circumferential surface of the vertical wire material or the lateral wire material of the second welded wire mesh, and a function to prevent the vertical wire material or the lateral wire material of the second welded wire mesh from coming off from the connecting means 14. A tip surface ST2 of the connection bent portion 13c is formed as an inclined surface having an angle β of about 45 degrees against the plane H parallel to the plane formed by the bottom portions 11b of the main portions 11a disposed in parallel as described above. Thus, the tip of the tip surface ST2 is engaged with the circumferential surface of the vertical wire material or the lateral wire material of the welded wire mesh so that it can be fixed.
(24) Incidentally, the angles α and β are both about 45 degrees in the present embodiment, which does not limit the present invention. The angles α and β, or at least the angle β may be a larger angle of, for example, about 80 to 90 degrees. In this case, the height of the fixture 1 can be made as small as possible.
(25) The third frame members 13 are fixed on the first frame members 11 to be plane symmetric with each other. Thus, the holding portions 13b of the third frame members 13 are disposed to oppose each other at an appropriate distance, and an insertion portion 13e into which the vertical wire material or the lateral wire material of the second welded wire mesh is to be inserted is formed between the holding portions 13b in a plan view as illustrated in
(26) Here, for the vertical wire material or the lateral wire material of the second grid having been inserted into the insertion portion 13e, the holding portions 13b are disposed in different positions in the lengthwise direction, so that the vertical wire material or the lateral wire material is connected to the connecting means 14 not through a point but through a line, and thus the occurrence of a shift of the second grid is prevented. Here, since the vertical wire material or the lateral wire material has not only a length but also a prescribed width, it can be said that the vertical wire material or the lateral wire material is connected to the connecting means 14 through a plane.
(27) Besides, as illustrated in
(28) The holding portions 13b can be warped in a direction away from each other, and when a pressing force is applied to the vertical wire material or the lateral wire material of the second welded wire mesh having been guided above and between the holding portions 13b, the holding portions 13b are warped in the direction away from each other, and hence the width dimension between the holding portions 13b becomes relatively large. Thus, the vertical wire material or the lateral wire material passes between the holding portions 13b to be inserted into the insertion portion 13e, and then, the holding portions 13b restore to original attitude. Therefore, the width dimension between the holding portions 13b restores, the connection bent portions 13c provided at the ends of the holding portions 13b engage with the circumferential surface of the vertical wire material or the lateral wire material having been inserted into the insertion portion 13e, or the connection bent portions 13c prevent the vertical wire material or the lateral wire material having been inserted into the insertion portion 13e from coming off from the insertion portion 13e. In this manner, the vertical wire material or the lateral wire material is connected to the connecting means 14.
(29) On the other hand, ends of opposing arm portions 13d opposing the holding portions 13b of the base portions 13a are molded to extend in reverse directions in substantially parallel to the bottom portions 11b of the first frame members 11 to form ceiling portions 13f, and then, to be gradually lowered in a tapered shape toward corners between the rising portions 11c and the arm portions 11d of the corresponding first frame member 11. Thus, guiding portions 13g for guiding the second welded wire mesh toward the holding portions 13b as described below are formed.
(30) A gap is formed between the guiding portions 13g and a corresponding one of the first frame members 11, and the dimension of the gap is set to a value smaller than the diameter of the vertical wire material or the lateral wire material included in the welded wire mesh. Thus, the vertical wire material or the lateral wire material of the second welded wire mesh can be prevented from fitting in the gap, and an operation of guiding the vertical wire material or the lateral wire material of the second welded wire mesh to between the holding portions 13b can be smoothly performed. On the other hand, since the ceiling portions 13f are provided, the length of the guiding portions 13g can be correspondingly reduced, and load bearing strength of the guiding portions 13g is improved.
(31) As described below, in superimposing the second welded wire mesh on the welded wire mesh having the fixture 1 attached thereon, if the vertical wire material or the lateral wire material of the second welded wire mesh is not disposed above and between the pair of the holding portions 13b of the fixture 1, the second welded wire mesh is moved parallel to cause the vertical wire material or the lateral wire material to be disposed above and between the holding portions 13b. Here, if the guiding portions 13g are not provided in the third frame members 13, the second welded wire mesh comes into contact with the base portions 13b, which inhibits smooth parallel movement. In the fixture 1 of the present invention, however, since the guiding portions 13g are provided in the third frame members 13, the vertical wire material or the lateral wire material of the second welded wire mesh slides on the guiding portions 13g and the ceiling portions 13f, and thus, the second welded wire mesh can be smoothly moved parallel.
(32) Incidentally, the ceiling portions 13f may not be provided in the third frame members 13 if necessary, but the ceiling portions 13f are preferably provided because thus an alignment operation between the vertical wire material or the lateral wire material of the second welded wire mesh having been moved parallel and the pair of holding portions 13b of the fixture 1 can be easily performed.
(33) The holding portion 13b and the opposing arm portion 13d included in the base portion 13a are formed in a tapered shape such that a dimension therebetween is gradually reduced from the bottom side to the ceiling side as illustrated in
(34) In the present embodiment, the holding portion 13b and the opposing arm portion 13d included in the base portion 13a are molded in a tapered shape, which does not limit the present invention, and at least the holding portion 13b included in the base portion 13a may be molded in a tapered shape.
(35) Besides, the height dimensions of the holding portion 13b, the opposing arm portion 13d and the ceiling portion 13f of the third frame member 13 are all larger than the height dimension of the fixing portions lie of the first frame member 11, and thus, when the fixing portions lie of the first frame members 11 are fixed on the vertical wire materials or the lateral wire materials adjacent to each other of the welded wire mesh, the holding portion 13b, the corresponding arm portion 13d and the ceiling portion 13f of the third frame member 13 protrude beyond the welded wire mesh.
(36) As described below, since the fixture 1 is precedently fixed on one welded wire mesh, when the vertical wire material or the lateral wire material of a second welded wire mesh is connected to the connecting means 14 of the fixture 1 as described above, the welded wire mesh and the second welded wire mesh superimposed thereon can be mutually fixed.
(37) If the construction target surface is a deck plate having irregularities of a plurality of ridges, a dimension between the first frame members 11 disposed to oppose each other is set to a value not more than ½ of the width of the ridge of the deck plate. If one of the pair of first frame members 11 of the fixture 1 is positioned on a shoulder of a ridge of the deck plate, when a pressing force is applied to the second welded wire mesh superimposed on the welded wire mesh having the fixture 1 attached thereon as described above to connect the vertical wire material or the lateral wire material of the second welded wire mesh to the connecting means 14 of the fixture 1, the first frame member 1 positioned on the shoulder of the ridge of the deck plate enters a valley of the deck plate, which warps the welded wire mesh and the second welded wire mesh. In contrast, when the dimension between the first frame members 11 of the fixture 1 is set to the value not more than ½ of the width of the ridge of the deck plate, both of the first frame members 11 are avoided from positioning on a shoulder of the ridge of the deck plate, and hence the welded wire mesh and the second welded wire mesh can be prevented from warping as described above.
(38)
(39) As illustrated in
(40) Besides, the vertical wire materials W1 of the welded wire mesh WM are disposed on one plane, and the lateral wire materials W2 are disposed on another plane, and assuming that a side where the vertical wire materials W1 are disposed on the lateral wire materials W2 is a front side of the welded wire mesh WM, a side where the vertical wire materials W1 are disposed below the lateral wire materials W2 is a rear side of the welded wire mesh WM. In the case illustrated in
(41) In the case illustrated in
(42) Besides, in the former fixture 1, the holding portions 13b included in the connecting means 14 are arranged along the lengthwise direction of the vertical wire materials W1, and thus, the vertical wire materials of the second welded wire mesh are connected to the connecting means 14. On the other hand, in the latter fixture 1, the holding portions 13b of the connecting means 14 are arranged along the lengthwise direction of the lateral wire materials W2, and thus, the lateral wire materials of the second welded wire mesh are connected to the connecting means 14.
(43) Here, the tip surfaces ST of the fixing portions lie are formed as the inclined surfaces having the angle α against the plane H (see
(44) At this point, for example, the fixture 1 is placed with the bottom portion 11b of the fixture 1 in contact with a construction target surface in an appropriate position on the construction target surface, and the welded wire mesh WM is placed with a prescribed square M of the welded wire mesh WM positioned on the fixture 1. Thus, the vertical wire materials W1 adjacent to each other or the lateral wire materials W2 adjacent to each other and forming the square M are brought into contact with the tip surfaces ST of the fixing portions 11e. When a pressing force is applied to the welded wire mesh WM under this state, the vertical wire materials W1 or the lateral wire materials W2 slide on the tip surfaces ST as described above, and thus, the vertical wire materials W1 or the lateral wire materials W2 can be fit in the fixing portions lie with one touch.
(45) In this manner, a plurality of welded wire meshes WM on which the fixtures 1 are fixed in prescribed positions are used to construct the welded wire meshes WM on the construction target surface.
(46)
(47) As illustrated in
(48) At this point, if the vertical wire material W1 of the rear welded wire mesh WM is not disposed above and between the holding portions 13b of the fixture 1 fixed at the corner of the front welded wire mesh WM but is shifted, the rear welded wire mesh WM is moved parallel to cause the vertical wire material W1 of the rear welded wire mesh WM to be disposed above and between the holding portions 13b of the fixture 1 on the front welded wire mesh WM. Since the guiding portions 13g (see
(49) As described above, after the vertical wire material W1 of the rear welded wire mesh WM is disposed above and between the holding portions 13b of the fixture 1 fixed at the corner of the front welded wire mesh WM, a pressing force is applied to the vertical wire material W1 of the rear welded wire mesh WM, and thus, the vertical wire material W1 is inserted into the insertion portion 13e between the holding portions 13b as illustrated in
(50) Furthermore,
(51) As illustrated in
(52) At this point, if the lateral wire material W2 of the upper welded wire mesh WM is not disposed above and between the holding portions 13b of the fixture 1 fixed in the substantially center position in the lateral direction of the lower welded wire mesh WM and is shifted, the upper welded wire mesh WM is moved parallel to cause the lateral wire material W2 of the upper welded wire mesh WM to be disposed above and between the holding portions 13b of the fixture 1 of the lower welded wire mesh WM. In the same manner as described above, since the guiding portions 13g are provided on the third frame members 13 of the fixture 1, the vertical wire material W1 of the upper welded wire mesh WM slides on one of the guiding portions 13g and the ceiling portions 13f (see
(53) On the other hand, the lower welded wire mesh WM having the fixtures 1 fixed thereon has its front side upward and the upper welded wire mesh WM also has its front side upward. Therefore, as illustrated in
(54) In other words, with the fixing portions lie of the fixture 1 externally fit on the lateral wire materials W2 adjacent to each other of the lower welded wire mesh WM so as to support the lower welded wire mesh WM by the fixture 1, the lateral wire materials W2 of the upper welded wire mesh WM are in contact with the vertical wire materials W1 disposed above the lateral wire materials W2 of the lower welded wire mesh WM. Under this state, the connection bent portions 13c of the fixture 1 are engaged with the circumferential surface of the lateral wire material W2 of the upper welded wire mesh WM, and hence the lower welded wire mesh WM and the upper welded wire mesh WM are sandwiched and fixed between the fixing portions lie of the fixture 1 and the connection bent portions 13c of the holding portions 13b.
(55) At this point, in either case, since the tip surfaces ST2 of the connection bent portions 13c are formed as the inclined surfaces having the angle β of about 45 degrees against the plane H (see
(56) The fixture 1 fixed on the welded wire meshes WM has the main portion 11a (supporting portion) molded in a U-shape as described above, and the welded wire mesh MW is fixed by the fixing portions lie disposed at the tips of the arm portions 11d extending in substantially parallel to the bottom portion 11b at the ends of the main portion 11a. Therefore, as illustrated in
(57) Accordingly, conventional construction operations of constructing and binding welded wire meshes and spacers can be performed at a time merely as follows: A plurality of fixtures 1 are precedently fixed in prescribed positions on welded wire meshes WM as described above, the resultant welded wire meshes WM are laid on a construction target surface, for example, with the welded wire meshes adjacent to each other partly superimposed on each other as illustrated in
(58) Incidentally, the fixtures 1 may be fixed on the welded wire meshes WM in a place where the welded wire meshes are to be laid, or in a manufacturing facility of the welded wire meshes WM.
(59) Since a desired number of fixtures 1 can be precedently fixed in prescribed positions on welded wire meshes WM in this manner, even when the positions of the welded wire meshes WM are to be adjusted because the laid welded wire meshes WM are shifted, the fixtures 1 are not shifted because the fixtures 1 are fixed on the welded wire meshes WM. Accordingly, the operation of laying the welded wire meshes WM can be completed in a short period of time without causing a worker to do heavy work.
(60) On the other hand, the fixture 1 can be fixed in a prescribed position on the welded wire mesh WM by bringing the tip surfaces ST of the fixing portions 11e of the fixture 1 into contact with the circumferential surfaces of the vertical wire materials W1 adjacent to each other or the circumferential surfaces of the lateral wire materials W2 adjacent to each other, and applying a pressing force to the fixture 1 or the welded wire mesh WM, and thus, the fixture 1 can be fixed on the welded wire mesh WM with one touch. Accordingly, the operation of fixing the fixtures 1 on the welded wire meshes WM can be completed in a short period of time without causing a worker to do heavy work.
(61) Incidentally, as described above, in the present fixture 1, the outer dimension between the first frame members 11 is set to be smaller than the inner dimension between the vertical wire materials W1 adjacent to each other or the inner dimension between the lateral wire materials W2 adjacent to each other of the welded wire mesh WM, and the outer dimension between the second frame members 12 is set to be smaller than the inner dimension between the lateral wire materials W2 adjacent to each other or the inner dimension between the vertical wire materials W1 adjacent to each other. Besides, the length dimension of the second frame members 12 is set to be smaller than the inner dimension between the vertical wire materials W1 adjacent to each other or the inner dimension between the lateral wire materials W2 adjacent to each other of the welded wire mesh WM. Therefore, the fixture 1 can be shifted in the vertical direction or the lateral direction within the square M of the welded wire mesh WM. If the operation of fixing the fixture 1 on the welded wire mesh WM is performed in a manufacturing factory, the resultant is transported by a truck or the like from the manufacturing factory to a location of the construction target. In stacking a plurality of welded wire meshes WM on the back of the truck, the fixtures 1 fixed on the welded wire meshes WM can be disposed in different positions from one another between vertically adjacent welded wire meshes WM by shifting the fixtures 1 in the vertical direction or the lateral direction in the squares M of the welded wire meshes WM. Thus, a gap between the vertically adjacent welded wire meshes WM can be made as small as possible, and hence a transport density of the welded wire meshes WM can be improved.
(62)
(63) Here, a dimension L.sub.n between the first frame members 11 of the fixture 1 disposed to oppose each other is set to a value not more than ½ of a width L.sub.DM between the ridges DM of the deck plate DP as described above. If one of the pair of first frame members 11 included in the fixture 1 is positioned on a shoulder of the ridge DM of the deck plate DP, when a pressing force is applied to the second welded wire mesh WM superimposed on the welded wire mesh WM having the fixture 1 attached thereon to connect the vertical wire material W1 of the second welded wire mesh WM to the connecting means 14 of the fixture 1, the first frame member 1 positioned on the shoulder of the ridge DM of the deck plate DP enters the valley DB of the deck plate DP, which warps the welded wire mesh WM and the second welded wire mesh WM. In the present fixture 1, however, the dimension L.sub.11 between the first frame members 11 of the fixture 1 is set to the value not more than ½ of the width L.sub.DM of the ridge DM of the deck plate DP, both the first frame members 11 are avoided from positioning on a shoulder of the ridge DM of the deck plate DP, and hence the occurrence of the warp of the welded wire mesh WM and the second welded wire mesh WM otherwise caused as described above can be prevented.
Second Embodiment
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(65) As illustrated in
(66)
(67) As illustrated in
(68) In this fixture 1a, since the upper welded wire mesh WM can be connected to the connecting means 14 of the fixture 1a with one touch, the operation of fixing the upper welded wire mesh WM and the lower welded wire mesh WM can be completed in a short period of time without causing a worker to do heavy work in the same manner as described above.
(69) On the other hand, since the fixture 1a is provided with the legs 15, even in a position corresponding to the valley DB of the deck plate DP, the fixed welded wire meshes WM can be held at a height spaced by a prescribed distance from the ridge DM of the deck plate DP.
(70) In the present embodiment, the flat-bottomed V-shaped legs 15 are provided, which does not limit the present invention, and it goes without saying that the shape may be any of various shapes such as a V-shape, a U-shape, a rectangular shape, and a rod shape. Alternatively, the leg may be formed by using a plate material. If the leg is formed by using a plate material, one or a plurality of through holes may be provided in the plate material. Thus, the weight of the leg can be reduced.
(71) Incidentally, it goes without saying that the fixture 1 and the fixture 1a of the present invention are applicable not only to a welded wire mesh but also to another grid such as a mesh fence made of a metal or a resin.
(72) It is to be noted that, as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
(73) The embodiments disclosed this time are examples in all respects, and should be considered to be not restrictive. The scope of the present invention is not limited to the above-described meaning but is indicated by the claims, and it is intended that all modifications within the meaning and scope equivalent to the claims are included. In addition, the technical features described in the respective embodiments can be combined with each other.