Turbine rotor blade row, turbine stage, and axial-flow turbine
11220909 · 2022-01-11
Assignee
Inventors
Cpc classification
F01D5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine rotor blade row includes: a plurality of turbine rotor blades disposed along a circumferential direction of a hub. An inter-blade flow channel has a first cross-sectional shape perpendicular to a radial direction of the hub at a first position in the radial direction, and a second cross-sectional shape perpendicular to the radial direction of the hub at a second position farther from the hub than the first position in the radial direction. The first cross-sectional shape has a throat portion between an inlet and an outlet of the inter-blade flow channel in an axial direction of the hub.
Claims
1. A turbine rotor blade row, comprising: a plurality of discrete turbine rotor blades disposed along a circumferential direction of a hub, each discrete turbine rotor blade of the plurality of discrete turbine rotor blades comprising an airfoil extending from a root portion to a tip portion, and an inter-blade flow channel formed between the airfoils of adjacent discrete turbine rotor blades, wherein the inter-blade flow channel has a first cross-sectional shape perpendicular to a radial direction of the hub at a first position in the radial direction, and a second cross-sectional shape perpendicular to the radial direction of the hub at a second position farther from the hub than the first position in the radial direction, wherein the first cross-sectional shape has a throat portion after an inlet and before an outlet of the inter-blade flow channel in an axial direction of the hub, and wherein an expression A1/B1>A2/B2 is satisfied, where A1 is a flow-channel width of the first cross-sectional shape at the outlet of the inter-blade flow channel, B1 is a flow-channel width of the first cross-sectional shape at the throat portion, A2 is a flow-channel width of the second cross-sectional shape at the outlet of the inter-blade flow channel, and B2 is a flow-channel width of the second cross-sectional shape at the same position as the throat portion in the axial direction of the hub.
2. The turbine rotor blade row according to claim 1, wherein the flow-channel width of the second cross-sectional shape monotonically decreases from the inlet toward the outlet of the inter-blade flow channel.
3. The turbine rotor blade row according to claim 1, wherein the second cross-sectional shape includes a throat portion between the inlet and the outlet of the inter-blade flow channel.
4. The turbine rotor blade row according to claim 3, wherein the throat portion of the second cross-sectional shape is disposed closer to the outlet of the inter-blade flow channel in the axial direction of the hub than the throat portion of the first cross-sectional shape is.
5. The turbine rotor blade row according to claim 1, wherein the second cross-sectional shape has a flow-channel width which decreases monotonically and then stays constant from the inlet toward the outlet of the inter-blade flow channel.
6. The turbine rotor blade row according to claim 1, wherein the first cross-sectional shape has a flow-channel width defined by a buildup portion formed by welding on at least one of the turbine rotor blade or the hub in at least one partial region in the axial direction of the hub.
7. The turbine rotor blade row according to claim 6, wherein the throat portion of the first cross-sectional shape is disposed in the at least one partial region.
8. The turbine rotor blade row according to claim 1, wherein H/W is less than 1.0 in each of the turbine rotor blades, where W is a blade width in the axial direction of the hub and H is a blade height in the radial direction of the hub.
9. The turbine rotor blade row according to claim 1, wherein a blade-height ratio r1 at the first position and a blade-height ratio r2 at the second position satisfy expressions 0<r1<0.3 and 0.3<r2<0.7, respectively, where a blade-height ratio r is a value obtained by dividing a distance from a surface of the hub in the radial direction of the hub by a blade height of the turbine rotor blade in the radial direction of the hub.
10. A turbine stage comprising: the turbine rotor blade row according to claim 1; and a turbine stator blade row disposed upstream of the turbine rotor blade row and including a plurality of turbine stator blades.
11. An axial turbine comprising a plurality of turbine stages disposed in an axial direction of a hub, wherein at least one of the turbine stages is the turbine stage according to claim 10.
12. The axial turbine according to claim 11 configured to operate with a degree of reaction being no more than 0.25 at the first position in the radial direction of the hub.
13. The axial turbine according to claim 11 configured to operate with a Mach number of a fluid being less than 0.7 from the inlet to a mid-point of the inter-blade flow channel in an axial direction of the hub.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(15) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(16) For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(17) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(18) On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
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(20) An axial-flow turbine 1 according to some embodiments includes a plurality of turbine stages 2 disposed in an axial direction of a hub 18. In
(21) According to Bernoulli's theorem, if there exists a region where the cross-sectional area of a flow channel (an area of a cross-section perpendicular to the main flow direction of the flow channel) increases from the inlet toward the outlet of the inter-blade flow channel, the pressure of the fluid increases and the velocity of the fluid decreases in the region, which is likely to result in occurrence of separation. Thus, a typical turbine rotor blade row is designed to have an inter-blade flow channel formed with a flow-channel width monotonically decreasing regardless of the position in the radial direction of the hub from the inlet toward the outlet of the inter-blade flow channel, for the purpose of suppressing separation.
(22) In contrast, the inter-blade flow channel 16 described below has a cross-sectional shape that includes a throat portion between the inlet and the outlet of the inter-blade flow channel 16 in the axial direction of the hub 18, where the cross-sectional shape is taken in a direction perpendicular to the radial direction of the hub 18. The shape of the inter-blade flow channel 16 will be described below in detail.
(23) The inter-blade flow channel 16 has the first cross-sectional shape at the first position r1 (see
(24) The first and second cross-sectional shapes will now be described with reference to
(25) In some embodiments, as depicted in
(26) The inter-blade flow channel 16 is formed to satisfy an expression A1/B1>A2/B2, where A1 is the flow-channel width of the first cross-sectional shape 100 at the outlet 28 of the inter-blade flow channel 16. B1 is the flow-channel width of the first cross-sectional shape 100 at the throat portion 30, as depicted in
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(28) As shown in
(29) The reasons why the above effect can be achieved will now be discussed with reference to
(30) Comparing
(31) In the inter-blade flow channel 16 illustrated in
(32) It should be noted that, although a typical inter-blade flow channel does not have the throat portion 30, the points in
(33) Furthermore, if the first cross-sectional shape 100 of the inter-blade flow channel 16 has the throat portion 30, the velocity of the fluid can be suitably increased at a position closer to the inlet 26 than the throat portion 30 is, and thereby it is possible to suppress occurrence of separation at a position closer to the inlet 26 than the throat portion 30 is. However, if such a throat portion 30 is simply provided without any conditions, the velocity may decrease in the flow channel at the outlet 28 side of the throat portion 30, which makes it difficult to suppress secondary-flow loss. In this regard, with the above condition A1/B1>A2/B2 being satisfied, it is possible to form a pressure gradient in the radial direction of the hub that suppresses uplift of the secondary flow from the surface of the hub flowing outward in the radial direction of the hub. Accordingly, it is possible to reduce the secondary-flow loss effectively and to improve the performance of the turbine rotor blade row while suppressing occurrence of separation at a position closer to the inlet 26 than the throat portion 30 is.
(34) In some embodiments, with the first cross-sectional shape 100 depicted in
(35) The buildup portion 32 may be formed on the pressure surface 22 of one of adjacent two turbine rotor blades 4, or on the suction surface 24 of the other one of the turbine rotor blades 4. Furthermore, the buildup portion 32 may be formed over the entire region from the inlet 26 to the outlet 28 in the axial direction of the hub as depicted in
(36) The second cross-sectional shape according to an embodiment may include a throat portion 34 between the inlet 26 and the outlet 28, as depicted in
(37) Furthermore, in this case, the throat portion 34 of the second cross-sectional shape 200 may be disposed closer to the outlet 28 of the inter-blade flow channel 16 in the axial direction of the hub 18 than the throat portion 30 of the first cross-sectional shape 100 is. In other words, in the axial direction of the hub 18, the position F of the throat portion 34 may be disposed closer to the outlet 28 than the position E of the throat portion 30 is. In this way, the above-described differential pressure ΔP can be increased in the positive direction more easily at the position E where the throat portion 30 is disposed in the axial direction of the hub 18, and thereby uplift of the secondary flow from the surface of the hub flowing outward in the radial direction is effectively suppressed.
(38) In an embodiment, the second cross-sectional shape 200, depicted in
(39) Specifically, as for the second cross-sectional shape depicted in
(40) In an embodiment, the second cross-sectional shape 200, depicted in
(41) In some embodiments, each of the turbine rotor blades 4, depicted in
(42) Even if each of the plurality of turbine rotor blades 4 is a parallel blade, the above described first cross-sectional shape 100 and second cross-sectional shape 200 are disposed at different positions from each other in the radial direction of the hub, and thus it is possible to form the turbine rotor blade row 6 satisfying the above condition (A1/B1>A2/B2) by taking advantage of the difference in perimeter. Accordingly, by employing parallel blades as the plurality of turbine rotor blades 4, it is possible to facilitate production (manufacture), improve performance, and reduce production costs for the turbine rotor blades 4.
(43) Furthermore, the smaller the degree of reaction (a ratio of the heat drop in a turbine rotor blade to the heat drop in a turbine stage) is, the more the secondary flow is likely to occur. In this regard, the present inventors found that a characteristic swirl may occur typically if the degree of reaction is no more than 0.25. In the present specification, a degree of reaction is a value defined as follows.
Degree of reaction=(P.sub.1S−P.sub.2S)/(P.sub.0−P.sub.2S)
(44) In the above expression, P.sub.1S, P.sub.2S, P.sub.0 are each a static pressure or a total pressure at the corresponding position depicted in
(45) In
(46) If the degree of reaction is small, the differential pressure before and after the inter-blade flow channel 16 is also small, and thus the pressure gradient may reverse to generate a reverse flow in a region in the inter-blade flow channel. Thus, typically if the degree of reaction is no more than 0.25, the characteristic swirl 40 is likely to occur as described above.
(47) In this regard, in the inter-blade flow channel 16 formed to satisfy the above condition (A1/B1>A2/B2), the differential pressure ΔP in the radial direction of the hub increases in the positive direction inside the inter-blade flow channel 16 as compared to the typical inter-blade flow channel, as described above with reference to
(48) In some embodiments, the axial-flow turbine 1 depicted in
(49) In some embodiments, for each of the turbine rotor blades 4 depicted in
(50) If the turbine rotor blade 4 has a relatively low aspect ratio (if H/W is less than 1.0) and the shape of the inter-blade flow channel 16 is determined simply without any conditions, interference may take place between the above described swirl 40 (see
(51) In some embodiments, for each of the turbine rotor blades 4 depicted in
(52) The degree of reaction has a distribution in the radial direction, which is higher at the tip side and lower at the hub side. Thus, if the aspect ratio is greater than 1.0, a secondary flow and separation are likely to occur at the hub side. In this regard, with the inter-blade flow channel 16 formed to satisfy the above condition (A1/B1>A2/B2), it is possible to suppress occurrence of a secondary flow and separation, and to improve the performance of the turbine rotor blade row 6 effectively.
(53) In some embodiments, as depicted in
(54) In a machine that has load fluctuation (flow-rate fluctuation) like the turbocharger 44 of the internal combustion engine 46, an inflow angle of a fluid with respect to the rotor blade changes, and thus it is difficult to suppress a secondary flow and separation in the inter-blade flow channel. On the other hand, with the inter-blade flow channel 16 formed to satisfy the above condition (A1/B1>A2/B2) applied, it is possible to suppress a secondary flow and separation in the inter-blade flow channel even if the inflow angle changes. Thus, it is possible to suppress a secondary flow and separation effectively regardless of load fluctuation, and thereby the robust characteristic improves.
(55) While the axial-flow turbine 1 in the embodiment depicted in
(56) Furthermore, the axial-flow turbine 1 depicted in
(57) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented
DESCRIPTION OF REFERENCE NUMERAL
(58) 1 Axial-flow turbine 2 Turbine stage 4 Turbine rotor blade 6 Turbine rotor blade row 8 Outer ring 10 Inner ring 12 Turbine stator blade 14 Turbine stator blade row 16 Inter-blade flow channel 18 Hub 20 Circumferential surface 22 Pressure surface 24 Suction surface 26 Inlet 28 Outlet 29 Leading edge 30 Throat portion 31 Trailing edge 32 Buildup portion 34 Throat portion 36 Blade root portion 38 Blade tip portion 40 Swirl 42 Arrow 44 Turbocharger 46 Internal combustion engine 48 Compressor 50 Generator 52 Power-generation facility 54 Boiler 56 Condenser 58 Pump 100 First cross-sectional shape 200 Second cross-sectional shape