Thrust producing unit with at least two rotor assemblies and a shrouding
11220325 · 2022-01-11
Assignee
Inventors
- Uwe Kiesewetter (Rain am lech, DE)
- Sebastian Mores (Munich, DE)
- Marius BEBESEL (Augsburg, DE)
- Rupert PFALLER (Riemerling, DE)
Cpc classification
B64C11/48
PERFORMING OPERATIONS; TRANSPORTING
B64C27/20
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
B64U50/13
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C11/00
PERFORMING OPERATIONS; TRANSPORTING
B64C11/48
PERFORMING OPERATIONS; TRANSPORTING
B64C27/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A thrust producing unit for producing thrust in a predetermined direction, comprising at least two rotor assemblies and a shrouding that accommodates at most one of the at least two rotor assemblies, wherein the shrouding defines a cylindrical air duct that is axially delimited by an air inlet region and an air outlet region, and wherein the air inlet region exhibits in circumferential direction of the cylindrical air duct an undulated geometry.
Claims
1. A thrust producing unit for producing thrust in a predetermined direction, the thrust producing unit comprising at least two rotor assemblies and a shrouding that accommodates at most one of the at least two rotor assemblies, wherein the shrouding defines a cylindrical air duct comprising an air inlet region and an air outlet region axially spaced from the air inlet region, with the air inlet region having an undulated geometry in a circumferential direction of the cylindrical air duct; wherein the cylindrical air duct has a height defined by the axial distance between the air outlet region and the air inlet region in an axial direction of the cylindrical air duct; wherein the height of the cylindrical air duct differs along the circumferential direction of the cylindrical air duct, with the height that differs in the circumferential direction of the cylindrical air duct to define the undulated geometry of the air inlet region; and wherein the cylindrical air duct comprises in the circumferential direction a leading edge, a diametrically opposed trailing edge, a board side lateral shoulder, and a diametrically opposed star board side lateral shoulder, wherein the board side lateral shoulder and the star board side lateral shoulder are respectively arranged in the circumferential direction of the cylindrical air duct between the leading edge and the trailing edge, and wherein the height at the leading edge differs from the height of at least one of the board side lateral shoulder or the star board side lateral shoulder; and wherein at least one rotor assembly of the at least two rotor assemblies that is outside the cylindrical air duct, is arranged above the leading edge, trailing edge, board side lateral shoulder and star board side lateral shoulder, about the undulated geometry of the air inlet region.
2. The thrust producing unit of claim 1, wherein the height at the board side lateral shoulder and/or the star board side lateral shoulder is selected in a range from 0.05*D to 0.5*D, wherein D defines a diameter of the cylindrical air duct.
3. The thrust producing unit of claim 1, wherein the air inlet region of the cylindrical air duct exhibits an air inlet region radius extending between the air outlet region and the air inlet region, the air inlet region radius differing between at least two of the leading edge, the trailing edge, the board side lateral shoulder and the star board side lateral shoulder.
4. The thrust producing unit of claim 1, wherein the air outlet region of the cylindrical air duct exhibits an air outlet region radius extending between the air outlet region and the air inlet region, the air outlet region radius differing between at least two of the leading edge, the trailing edge, the board side lateral shoulder and the star board side lateral shoulder.
5. The thrust producing unit of claim 1, wherein the trailing edge of the cylindrical air duct is equipped with a flap.
6. The thrust producing unit of claim 1, wherein the leading edge of the cylindrical air duct is provided with an additional lifting surface.
7. The thrust producing unit of claim 1, wherein a first rotor assembly of the at least two rotor assemblies comprises a plurality of blades, each of the plurality of the blades being arranged completely outside of the cylindrical air duct and adjacent to the air inlet region of the cylindrical air duct, wherein the shrouding accommodates a second rotor assembly of the at least two rotor assemblies.
8. The thrust producing unit of claim 7, wherein the first rotor assembly defines a first rotor axis and the second rotor assembly defines a second rotor axis, the first and second rotor axes being coaxially arranged.
9. The thrust producing unit of claim 8, wherein the first and second rotor axes are inclined by associated inclination angles comprised in a range between −60° and +60°.
10. A multirotor aircraft comprising at least one thrust producing unit that is configured according to claim 1.
11. The thrust producing unit of claim 1, wherein the trailing edge is open over a predetermined angle of 30° to 60°.
12. The thrust producing unit of claim 11, wherein the trailing edge of the cylindrical air duct is at least open in the circumferential direction of the cylindrical air duct and provided with a stiffening element, the stiffening element having a predetermined extension angle of 30° to 60°.
13. The thrust producing unit of claim 1, wherein the height at the trailing edge is smaller than the height of at least one of the board side lateral shoulder or the star board side lateral shoulder.
14. The thrust producing unit of claim 13, wherein the height at the trailing edge is smaller than the height at the leading edge.
15. An aircraft having a fuselage defining a passenger compartment and a plurality of thrust producing units connected to the fuselage, each of the thrust producing units are connected to the fuselage by a respective structural support and are capable of producing thrust in a predetermined direction and comprise at least two rotor assemblies and a shrouding that accommodates at most one of the at least two rotor assemblies, wherein the shrouding of at least one of the plurality of thrust producing units defines a cylindrical air duct that is axially delimited by an air inlet region and an air outlet region axially spaced from the air inlet region, and wherein the air inlet region of at least one of the plurality of thrust producing units has an undulated geometry of the air inlet region in a circumferential direction of the cylindrical air duct; wherein the cylindrical air duct of at least one of the plurality of thrust producing units has a height defined axial distance between the air outlet region and the air inlet region in an axial direction of the cylindrical air duct, wherein the height of the cylindrical air duct differs along the circumferential direction of the cylindrical air duct, wherein the height of the cylindrical air duct that differs in the circumferential direction of the cylindrical air duct defines the undulated geometry of the air inlet region; and wherein the cylindrical air duct of at least one of the plurality of the thrust producing units comprises in the circumferential direction a leading edge, a diametrically opposed trailing edge, a board side lateral shoulder, and a diametrically opposed star board side lateral shoulder, wherein the board side lateral shoulder and the star board side lateral shoulder are respectively arranged in the circumferential direction of the cylindrical air duct between the leading edge and the trailing edge, and wherein the height at the leading edge differs from the height of at least one of the board side lateral shoulder or the star board side lateral shoulder; and wherein the trailing edge of the cylindrical air duct of at least one of the plurality of thrust producing units has an opening and at least one of the plurality of thrust producing units has a stiffening element adjacent the opening.
16. The aircraft of claim 15, wherein the height at the trailing edge of at least one of the plurality of thrust producing units is smaller than the height of at least one of the board side lateral shoulder or the star board side lateral shoulder; and wherein the height at the trailing edge of at least one of the plurality of thrust producing units is smaller than the height at the leading edge.
17. The aircraft of claim 16, wherein the plurality of thrust producing units comprises four, and at least two of the plurality of the four thrust producing units are symmetrically spaced about the fuselage.
18. The aircraft of claim 15, wherein, in at least one of the plurality of thrust producing units, the trailing edge of the cylindrical air duct has at least one opening in the circumferential direction of the cylindrical air duct and has at least one stiffening element; the at least one opening being part of the undulated geometry.
19. The aircraft of claim 15, wherein respective first and second rotor axes of the at least two rotors are inclined relative the axial direction, by associated inclination angles comprised in a range between −60° and +60°.
20. An aircraft comprising: a fuselage defining a passenger compartment; and four thrust producing units connected to the fuselage, wherein each of the thrust producing units is connected to the fuselage by a respective structural support and is capable of producing thrust in a predetermined direction, each of the thrust producing units comprises two rotor assemblies and a shrouding that accommodates at most one of the two rotor assemblies, wherein the shrouding defines a cylindrical air duct axially delimited by an air inlet region and an air outlet region axially spaced from the air inlet region, and wherein the air inlet region has an undulated geometry of the air inlet region in a circumferential direction of the cylindrical air duct; wherein the cylindrical air duct has a height defined axial distance between the air outlet region and the air inlet region in an axial direction of the cylindrical air duct; wherein the height of the cylindrical air duct differs along the circumferential direction of the cylindrical air duct, wherein the height of the cylindrical air duct that differs in the circumferential direction of the cylindrical air duct defines the undulated geometry of the air inlet region; and wherein the cylindrical air duct comprises in the circumferential direction a leading edge, a diametrically opposed trailing edge, a board side lateral shoulder, and a diametrically opposed star board side lateral shoulder, wherein the board side lateral shoulder and the star board side lateral shoulder are respectively arranged in the circumferential direction of the cylindrical air duct between the leading edge and the trailing edge, and wherein the height at the leading edge differs from the height of at least one of the board side lateral shoulder or the star board side lateral shoulder; wherein the trailing edge of the cylindrical air duct has an opening and at least one of the plurality of thrust producing units has a stiffening element adjacent the opening; and wherein a first rotor assembly of the at least two rotor assemblies comprises a plurality of blades, each of the plurality of the blades being arranged completely outside of the cylindrical air duct and adjacent to the air inlet region of the cylindrical air duct, wherein the shrouding accommodates a second rotor assembly of the at least two rotor assemblies.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the invention are outlined by way of example in the following description with reference to the attached drawings. In these attached drawings, identical or identically functioning components and elements are labeled with identical reference numbers and characters and are, consequently, only described once in the following description.
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DETAILED DESCRIPTION OF THE INVENTION
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(20) The fuselage 2 has an extension in longitudinal direction 1a and an extension in lateral direction 1b and preferably defines an internal volume 2a that is at least adapted for transportation of passengers, so that the multirotor aircraft 1 as a whole is adapted for transportation of passengers. The internal volume 2a is preferably further adapted for accommodating operational and electrical equipment, such as e.g. an energy storage system that is required for operation of the multirotor aircraft 1.
(21) It should be noted that exemplary configurations of the internal volume 2a that are suitable for transportation of passengers, but also for accommodation of operational and electrical equipment, are readily available to the person skilled in the art and generally implemented to comply with applicable authority regulations and certification requirements regarding passenger transportation. Thus, as these configurations of the internal volume 2a as such are not part of the present invention, they are not described in detail for brevity and conciseness.
(22) According to one aspect, the multirotor aircraft 1 comprises a plurality of thrust producing units 3. Preferably, the plurality of thrust producing units 3 comprises at least two and preferentially four thrust producing units 3a, 3b, 3c, 3d. The thrust producing units 3a, 3b, 3c, 3d are embodied for producing thrust (9 in
(23) Preferably, the thrust producing units 3a, 3b, 3c, 3d are structurally connected to the fuselage 2. By way of example, this is achieved by means of a plurality of structural supports 4. More specifically, the thrust producing unit 3a is preferably connected to the fuselage 2 via a structural support 4a, the thrust producing unit 3b via a structural support 4b, the thrust producing unit 3c via a structural support 4c and the thrust producing unit 3d via a structural support 4d, wherein the structural supports 4a, 4b, 4c, 4d define the plurality of structural supports 4.
(24) Preferably, at least one of the thrust producing units 3a, 3b, 3c, 3d comprises an associated shrouding in order to improve underlying aerodynamics and to increase operational safety. By way of example, a plurality of shrouding units 6 is shown with four separate shroudings 6a, 6b, 6c, 6d. Illustratively, the shrouding 6a is associated with the thrust producing unit 3a, the shrouding 6b with the thrust producing unit 3b, the shrouding 6c with the thrust producing unit 3c and the shrouding 6d with the thrust producing unit 3d.
(25) The shroudings 6a, 6b, 6c, 6d can be made of a simple sheet metal. However, according to one aspect the shroudings 6a, 6b, 6c, 6d have a complex geometry, such as e.g. described below with reference to
(26) Furthermore, the shroudings 6a, 6b, 6c, 6d can be connected to the fuselage 2 together with the structural supports 4a, 4b, 4c, 4d, in order to reinforce the connection between the thrust producing units 3a, 3b, 3c, 3d and the fuselage 2. Alternatively, only the shroudings 6a, 6b, 6c, 6d can be connected to the fuselage 2.
(27) According to one aspect, at least one and, preferably, each one of the thrust producing units 3a, 3b, 3c, 3d is equipped with at least two rotor assemblies. By way of example, the thrust producing unit 3a is equipped with two rotor assemblies 7a, 8a, the thrust producing unit 3b is equipped with two rotor assemblies 7b, 8b, the thrust producing unit 3c is equipped with two rotor assemblies 7c, 8c and the thrust producing unit 3d is equipped with two rotor assemblies 7d, 8d. The rotor assemblies 7a, 7b, 7c, 7d illustratively define a plurality of upper rotor assemblies 7 and the rotor assemblies 8a, 8b, 8c, 8d illustratively define a plurality of lower rotor assemblies 8.
(28) The plurality of upper and lower rotor assemblies 7, 8 is preferably connected to the plurality of structural supports 4 by means of a plurality of gearbox fairings 5. Illustratively, the upper and lower rotor assemblies 7a, 8a are connected to the structural support 4a by means of a gearbox fairing 5a, the upper and lower rotor assemblies 7b, 8b are connected to the structural support 4b by means of a gearbox fairing 5b, the upper and lower rotor assemblies 7c, 8c are connected to the structural support 4c by means of a gearbox fairing 5c and the upper and lower rotor assemblies 7d, 8d are connected to the structural support 4d by means of a gearbox fairing 5d.
(29) Preferably, each one of the upper rotor assemblies 7a, 7b, 7c, 7d defines an associated upper rotor plane (21 in
(30) According to one aspect, the multirotor aircraft 1 comprises an aircraft operating structure and a redundant security architecture. The aircraft operating structure is preferably adapted for operation of the multirotor aircraft 1 in failure-free operating mode and the redundant security architecture is preferably at least adapted for operation of the multirotor aircraft 1 in case of a failure of the aircraft operating structure. In particular, the redundant security architecture is provided to comply preferentially with applicable authority regulations and certification requirements regarding passenger transportation.
(31) Preferably, the aircraft operating structure comprises at least a first part of the upper and lower rotor assemblies 7a, 7b, 7c, 7d, 8a, 8b, 8c, 8d and the redundant security architecture comprises at least a second part of the upper and lower rotor assemblies 7a, 7b, 7c, 7d, 8a, 8b, 8c, 8d. Preferentially, a first one of the upper and lower rotor assemblies 7a, 8a, 7b, 8b, 7c, 8c, 7d, 8d of each thrust producing unit 3a, 3b, 3c, 3d is associated with the aircraft operating structure, while a second one is associated with the redundant security architecture. By way of example, the upper rotor assemblies 7a, 7b, 7c, 7d are associated with the aircraft operating structure and the lower rotor assemblies 8a, 8b, 8c, 8d are associated with the redundant security architecture. Thus, at least in case of a failure of the upper rotor assemblies 7a, 7b, 7c, 7d, the lower rotor assemblies 8a, 8b, 8c, 8d operate the multirotor aircraft 1 in order to avoid e.g. a crash thereof.
(32) It should, however, be noted that the above configuration, wherein the upper rotor assemblies 7a, 7b, 7c, 7d are associated with the aircraft operating structure and the lower rotor assemblies 8a, 8b, 8c, 8d are associated with the redundant security architecture, is merely described by way of example and not for limiting the invention thereto. Instead, alternative associations are likewise possible and contemplated. For instance, the rotor assemblies 7a, 7c, 8b, 8d can be associated with the aircraft operating structure, while the rotor assemblies 8a, 8c, 7b, 7d are associated with the redundant security architecture. Alternatively, all upper and lower rotor assemblies 7a, 7b, 7c, 7d, 8a, 8b, 8c, 8d can be associated with the aircraft operating structure and/or the redundant security architecture, and so on. As such alternative associations are readily available to the person skilled in the art, they are likewise contemplated and considered as being part of the present invention.
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(34) As can further be seen from
(35) However, it should be noted that this exemplary arrangement is only described by way of example and not for limiting the present invention thereto. Instead, other arrangements are also possible and likewise contemplated. For instance, two of the thrust producing units 3a, 3b, 3c, 3d can respectively be arranged at a front and rear section of the fuselage 2, and so on.
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(37) Each one of the plurality of upper rotor assemblies 7 defines a first rotor axis and each one of the plurality of lower rotor assemblies 8 defines a second rotor axis. Preferably, the first and second rotor axes are respectively congruent, i.e. coaxially arranged, so that the plurality of upper and lower rotor assemblies 7, 8 define a plurality of coaxially arranged rotor axes 12. Illustratively, the upper and lower rotor assemblies 7c, 8c define first and second congruent rotor axes, which are commonly referred to as the rotor axis 12c, and the upper and lower rotor assemblies 7d, 8d define first and second congruent rotor axes, which are commonly referred to as the rotor axis 12d.
(38) However, other configurations are likewise contemplated. E.g. the rotor axes can be arranged in parallel to each other, and so on.
(39) Preferably, the plurality of thrust producing units 3 is inclined in the longitudinal direction 1a of the multirotor aircraft 1 by a plurality of longitudinal inclination angles 11 in order to increase the maneuverability of the multirotor aircraft 1 and to reduce an overall inclination in the longitudinal direction 1a of the multirotor aircraft 1 during forward flight. The plurality of longitudinal inclination angles 11 is illustratively defined between a vertical reference line 10a of the multirotor aircraft 1 and the plurality of coaxially arranged rotor axes 12. Preferably, a possible and realized number of the plurality of longitudinal inclination angles 11 depends on an underlying number of provided thrust producing units.
(40) More specifically, according to one aspect, at least one of the plurality of thrust producing units 3 is inclined in the longitudinal direction 1a of the multirotor aircraft 1 by a first longitudinal inclination angle defined between a vertical reference line 10a of the multirotor aircraft 1 and the first and second congruent rotor axes of this at least one of the plurality of thrust producing units 3. The first longitudinal inclination angle is preferably comprised in a range between −45° and +80° and preferentially amounts to 7°.
(41) Illustratively, the thrust producing unit 3c of the plurality of thrust producing units 3 is inclined by a first longitudinal inclination angle 11a defined between the vertical reference line 10a and the rotor axis 12c, wherein the first longitudinal inclination angle 11a is preferably comprised in a range between −45° and +80°, and preferentially amounts to 7°. However, it should be noted that the thrust producing unit 3a of the plurality of thrust producing units 3 of
(42) According to one aspect, at least one of the plurality of thrust producing units 3 is inclined in the longitudinal direction 1a of the multirotor aircraft 1 by a second longitudinal inclination angle defined between the vertical reference line 10a and the first and second congruent rotor axes of this at least one of the plurality of thrust producing units 3. The second longitudinal inclination angle is preferably also comprised in a range between −45° and +80°, and preferentially amounts to 7°.
(43) Illustratively, the thrust producing unit 3d of the plurality of thrust producing units 3 is inclined by a second longitudinal inclination angle 11b defined between the vertical reference line 10a and the rotor axis 12d, wherein the second longitudinal inclination angle 11b is preferably comprised in a range between −45° and +80°, and preferentially amounts to 7°. However, it should be noted that the thrust producing unit 3b of the plurality of thrust producing units 3 of
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(45) The multirotor aircraft 1 is again exemplarily shown in the failure-free operating mode, wherein the plurality of thrust producing units 3 produce airstreams in the thrust producing airstream direction 9 by means of the plurality of upper and lower rotor assemblies 7, 8. The upper and lower rotor assemblies 7c, 8c define the rotor axis 12c and the upper and lower rotor assemblies 7d, 8d define the rotor axis 12d as described above with reference to
(46) Furthermore, the upper and lower rotor assemblies 7a, 8a exemplarily define first and second congruent rotor axes, which are commonly referred to as the rotor axis 12a, and the upper and lower rotor assemblies 7b, 8b define first and second congruent rotor axes, which are commonly referred to as the rotor axis 12b. It should be noted that the rotor axes 12a, 12b, 12c, 12d are preferably implemented in order to reduce the overall complexity, system weight as well as geometrical size of the multirotor aircraft 1.
(47) Preferably, the plurality of thrust producing units 3 is inclined in the lateral direction 1b of the multirotor aircraft 1 by a plurality of lateral inclination angles 13 in order to provide reduced gust sensitivity and to increase the maneuverability of the multirotor aircraft 1. The plurality of lateral inclination angles 13 is illustratively defined between the vertical reference line 10a of the multirotor aircraft 1 and the plurality of coaxially arranged rotor axes 12. Preferably, a possible and realized number of the plurality of lateral inclination angles 13 depends on an underlying number of provided thrust producing units.
(48) More specifically, according to one aspect, at least one of the plurality of thrust producing units 3 is inclined in the lateral direction 1b of the multirotor aircraft 1 by a first lateral inclination angle defined between the vertical reference line 10a of the multirotor aircraft 1 and the first and second congruent rotor axes of this at least one of the plurality of thrust producing units 3. The first lateral inclination angle is preferably comprised in a range between −45° and +80°, and preferentially amounts to 5°.
(49) Illustratively, the thrust producing unit 3a of the plurality of thrust producing units 3 is inclined by a first lateral inclination angle 13a defined between the vertical reference line 10a and the rotor axis 12a, wherein the first lateral inclination angle 13a is preferably comprised in a range between −45° and +80°, and preferentially amounts to 5°. However, it should be noted that the thrust producing unit 3c of the plurality of thrust producing units 3 of
(50) According to one aspect, at least one of the plurality of thrust producing units 3 is inclined in the lateral direction 1b of the multirotor aircraft 1 by a second lateral inclination angle defined between the vertical reference line 10a of the multirotor aircraft 1 and the first and second congruent rotor axes of this at least one of the plurality of thrust producing units 3. The second lateral inclination angle is preferably comprised in a range between −45° and +80°, and preferentially amounts to 5°.
(51) Illustratively, the thrust producing unit 3b of the plurality of thrust producing units 3 is inclined by a second lateral inclination angle 13b defined between the vertical reference line 10a and the rotor axis 12b, wherein the second lateral inclination angle 13b is preferably comprised in a range between −45° and +80°, and preferentially amounts to 5°. However, it should be noted that the thrust producing unit 3d of the plurality of thrust producing units 3 of
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(53) Preferably, the shrouding 6d is configured with a supporting structure 16 that can be made of a simple pressed, bended metal sheet. The supporting structure 16 is preferentially provided with an internal volume that can e.g. be used as storage volume for a battery system of the multirotor aircraft 1 of the preceding figures. Illustratively, the shrouding 6d and, more specifically, the supporting structure 16 accommodates at most one and, exemplarily, the lower rotor assembly 8d. Illustratively, the lower rotor assembly 8d comprises at least two and, exemplarily, three rotor blades 19a, 19b, 19c for producing thrust in operation. Similarly, the upper rotor assembly 7d preferably also comprises at least two and, exemplarily, three rotor blades 18a, 18b, 18c for producing thrust in operation.
(54) Furthermore, preferably at least one first engine 14a is provided for driving the rotor blades 18a, 18b, 18c, i.e. the upper rotor assembly 7d, in operation and at least one second engine 14b is provided for driving the rotor blades 19a, 19b, 19c, i.e. the lower rotor assembly 8d, in operation. The at least one first engine 14a is preferably associated with the aircraft operating structure described above with reference to
(55) It should be noted that optionally one or more gearboxes can be introduced between the at least one first and second engines 14a, 14b and the rotor blades 18a, 18b, 18c respectively 19a, 19b, 19c. By such an optional introduction of one or more gearboxes, an operating efficiency of the at least one first and second engines 14a, 14b can be increased since their rotational speed is increased.
(56) It should further be noted that the at least one first and second engines 14a, 14b can be implemented by any suitable engine that is capable of producing torque in operation, such as a turbine, diesel engine, Otto-motor, electrical engine and so on, and that can be connected to the rotor blades 18a, 18b, 18c respectively 19a, 19b, 19c for rotating these rotor blades 18a, 18b, 18c respectively 19a, 19b, 19c, i.e. the upper and lower rotor assemblies 7d respectively 8d, in operation. However, as such engines are well-known to the person skilled in the art and not part of the present invention, they are not described in greater detail for brevity and conciseness.
(57) Preferably, the upper rotor assembly 7d is adapted to be rotated in a first rotation direction 15a around a first rotor axis 12e in operation. Similarly, the lower rotor assembly 8d is adapted to be rotated in a second rotation direction 15b around the rotor axis 12d, which illustratively defines a second rotor axis, in operation. Illustratively, the first and second rotation directions 15a, 15b are preferably opposed to each other.
(58) According to one aspect, the first and second rotor axes 12e, 12d can be inclined by associated inclination angles 21a, 22a with respect to a respective longitudinal direction of the shrouding 6d, which illustratively corresponds to the second rotor axis 12d. The associated inclination angles 21a, 22a are preferably comprised in a range between −60° and +60°. More specifically, the associated inclination angle 21a is preferably comprised in a range between −10° and +45°, and the associated inclination angle 22a is preferably comprised in a range between −5° and +5°. Illustratively, the first rotor axis 12e and, thus, the upper rotor assembly 7d, is inclined by the associated inclination angle 21a of exemplarily approximately 30° with respect to the second rotor axis 12d and, thus, the lower rotor assembly 8d.
(59) At least the upper rotor assembly 7d and, more specifically, its rotor blades 18a, 18b, 18c, may be provided with an optional pitch variation 17. Similarly, the lower rotor assembly 8d, i.e. its rotor blades 19a, 19b, 19c, may also be provided with such an optional pitch variation. In this case, control of the produced airstream in the thrust producing airstream direction 9 of
(60) In contrast, if the upper and lower rotor assemblies 7d, 8d are not provided with such an optional pitch variation, e.g. if the rotor blades 18a, 18b, 18c respectively 19a, 19b, 19c are implemented as fixed pitch blades, control of the produced airstream in the thrust producing airstream direction 9 of
(61) Preferably, each one of the upper and lower rotor assemblies 7d, 8d is individually sized and comprises a diameter that ranges from 0.05 to 6 times of the fuselage width 2b of
(62) According to one aspect, the shrouding 6d defines a cylindrical air duct 20, which is illustratively radially delimited by the supporting structure 16. The cylindrical air duct 20 is preferably axially delimited by an air inlet region 20e and an air outlet region 20f. Outside of the cylindrical air duct 20 and preferably adjacent to the air inlet region 20e of the cylindrical air duct 20 is preferably arranged the first rotor assembly 7d.
(63) It should be noted that the air duct 20 is only by way of example designated as a “cylindrical” air duct and not for limiting the present invention accordingly. In other words, while a “cylindrical” shaping of the air duct implies equal radii all along the air duct 20 from the air inlet region 20e to the air outlet region 20f, alternative configurations are likewise contemplated. For instance, the air duct 20 may exhibit the form of a frustum, such that its radius is e.g. greater at the air outlet region 20f than at the air inlet region 20e, and so on. Therefore, is should be understood that the expression “cylindrical air duct” is meant to encompass also such alternative configurations of the air duct 20.
(64) The air inlet region 20e preferably exhibits in circumferential direction of the cylindrical air duct 20 an undulated geometry. More specifically, this undulated geometry implies that when moving in circumferential direction of the cylindrical air duct 20 along the air inlet region 20e, an undulated motion resp. a wave-shaped movement is performed.
(65) Illustratively, the shrouding 6d, i.e. the cylindrical air duct 20, exhibits a leading edge 20a and a trailing edge 20b. Only for clarity, it should be noted that the leading edge 20a is the edge of the shrouding 6d, i.e. the cylindrical air duct 20, that is arranged during forward flight of the multirotor aircraft of
(66) More specifically, the leading edge 20a is diametrically opposed to the trailing edge 20b in circumferential direction of the shrouding 6d, i.e. the cylindrical air duct 20, and the board side lateral shoulder 20c is diametrically opposed to the star board side lateral shoulder 20d. Furthermore, the board side lateral shoulder 20c and the star board side lateral shoulder 20d are respectively arranged between the leading edge 20a and the trailing edge 20b in circumferential direction of the shrouding 6d, i.e. the cylindrical air duct 20.
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(69) As described above, the shrouding 6d defines the cylindrical air duct 20 that is axially delimited by the air inlet region 20e and the air outlet region 20f. The lower rotor assembly 8d is arranged inside of the shrouding 6d and the upper rotor assembly 7d is arranged outside of the shrouding 6d, i.e. outside of the cylindrical air duct 20 and, preferably, adjacent to the air inlet region 20e.
(70) In operation of the thrust producing unit 3d, the air inlet region 20e preferably functions as an air collector and is, therefore, hereinafter also referred to as the “collector 20e”, for simplicity and clarity. The air outlet region 20f may be embodied and function as a diffusor, but not necessarily, and is therefore hereinafter also referred to as the “diffusor 20f”, for simplicity and clarity.
(71) Part (A) of
(72) Illustratively, in the axial air flow conditions, an axial airstream 23a enters the cylindrical air duct 20 via the collector 20e, is accelerated by means of the upper and lower rotor assemblies 7d, 8d and exits the cylindrical air duct 20 via the diffusor 20f. It should be noted that the airstream 23a is referred to as an “axial” airstream as it is at least approximately oriented in parallel to the coaxially arranged rotor axes 12e, 12d.
(73) The axial airstream 23a by itself produces thrust and further produces an additional thrust by acting on the shrouding 6d, i.e. the cylindrical air duct 20. This will lead to a total thrust illustrated by a thrust vector 23, which will allow the multirotor aircraft 1 of
(74) Part (B) of
(75) In order to allow forward flight of the multirotor aircraft 1 of
(76) Part (C) of
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(78) According to one aspect, the cylindrical air duct 20 exhibits a height defined between the diffusor 20f and the collector 20e in axial direction of the cylindrical air duct 20 that varies in circumferential direction of the cylindrical air duct 20. This height varies in the circumferential direction of the cylindrical air duct 20 and, thus, defines the undulated geometry of the collector 20e as described above with reference to
(79) More specifically, a height 24a at the leading edge 20a is preferably smaller than a height 24c at the board side lateral shoulder 20c and/or the star board side lateral shoulder 20d. Furthermore, a height 24b at the trailing edge 20b is preferably smaller than the height 24c at the board side lateral shoulder 20c and/or the star board side lateral shoulder 20d. Moreover, the height 24b at the trailing edge 20b is preferably smaller than the height 24a at the leading edge 20a. According to one aspect, the height 24c at the board side lateral shoulder 20c and/or the star board side lateral shoulder 20d is selected in a range from 0.05*D to 0.5*D, wherein D defines a diameter, preferably an inner diameter (20g in
(80) According to one aspect, the collector 20e of the cylindrical air duct 20 exhibits a radius that varies in the circumferential direction of the cylindrical air duct 20. In other words, the collector 20e is preferably not provided with a flat upper edge, i.e. its edge that points away from the diffusor 20f, but with a rounded upper edge. Preferentially, the radius of the collector 20e, which is hereinafter also referred to as the “collector radius” for simplicity and clarity, differs between at least two of the leading edge 20a, the trailing edge 20b, the board side lateral shoulder 20c and the star board side lateral shoulder 20d.
(81) Preferably, a collector radius 25a at the leading edge 20a is selected in a range from 0.01*D to 0.25*D, a collector radius 25b at the trailing edge 20b is selected in a range from 0 to 0.25*D, and a collector radius 25c at the board side lateral shoulder 20c and/or the star board side lateral shoulder 20d is selected in a range from 0.01*D to 0.25*D. As already mentioned above, D defines the diameter, preferably the inner diameter (20g in
(82) Likewise, the diffusor 20f of the cylindrical air duct 20 may exhibit a radius that varies in the circumferential direction of the cylindrical air duct 20. In other words, the diffusor 20f is not necessarily provided as illustrated with a flat lower edge, i.e. its edge that points away from the collector 20e, but with a rounded lower edge. Preferentially, the radius of the diffusor 20f, which is hereinafter also referred to as the “diffusor radius” for simplicity and clarity, differs between at least two of the leading edge 20a, the trailing edge 20b, the board side lateral shoulder 20c and the star board side lateral shoulder 20d.
(83) Preferably, a diffusor radius 26a at the leading edge 20a is selected in a range from 0 to 0.1*D, a diffusor radius 26b at the trailing edge 20b is selected in a range from 0 to 0.1*D, and a diffusor radius 26c at the board side lateral shoulder 20c and/or the star board side lateral shoulder 20d is selected in a range from 0 to 0.1*D. Again, as already mentioned above, D defines the diameter, preferably the inner diameter (20g in
(84)
(85)
(86)
(87) More specifically, a first sectional view illustrates an exemplary cross-section of the shrouding 6d at the azimuth ψ=180° seen in direction of the cut line A-A of
(88) A second sectional view illustrates an exemplary cross-section of the shrouding 6d at the azimuth ψ=0° seen in direction of the cut line A-A of
(89) A third sectional view illustrates an exemplary cross-section of the shrouding 6d at the azimuth ψ=90° seen in direction of the cut line B-B of
(90) A fourth sectional view illustrates an exemplary cross-section of the shrouding 6d at the azimuth ψ=270° seen in direction of the cut line B-B of
(91)
(92) More specifically,
(93) However, it should be noted that this functioning also depends on a particular implementation of the upper and lower rotor assemblies 7d, 8d. More specifically, the required rotational speed differences may e.g. vary depending on pitch differences between the upper and lower rotor assemblies or the inclination between the rotor axis 12e and the rotor axis 12d, and so on. However, the detailed functioning is considered to be readily available to the person skilled in the art and, as such, not subject of the present invention. Therefore, a more detailed description thereof is omitted for brevity and conciseness.
(94)
(95) In diagram 29, two graphs 30, 31 are illustratively represented. The graph 30 exemplifies the rotational speed Ω2 of the upper rotor assembly 7d of
(96) When operation of the multirotor aircraft 1 of
(97) Subsequently, the rotational speed Ω2 of the upper rotor assembly 7d is preferably increased and the rotational speed Ω1 of the lower rotor assembly 8d is preferably decreased. Then, when the upper rotor assembly 7d is operated with a rotational speed Ω2 that is higher than the rotational speed Ω1 of the lower rotor assembly 8d, the multirotor aircraft 1 of
(98)
(99)
(100) The rotor axis 12e is inclined with respect to the rotor axis 12d, as described above. In
(101) Furthermore, according to one aspect and in contrast to the implementation of the shrouding 6d according to
(102)
(103)
(104) Finally, it should be noted that modifications of the above described aspects of the present invention are also within the common knowledge of the person skilled in the art and, thus, also considered as being part of the present invention.
REFERENCE LIST
(105) 1 Multirotor aircraft
(106) 1a Aircraft longitudinal direction
(107) 1b Aircraft lateral direction
(108) 2 Aircraft airframe
(109) 2a Aircraft airframe internal volume
(110) 2b Aircraft airframe width
(111) 3 Thrust producing units
(112) 3a, 3b, 3c, 3d Thrust producing unit
(113) 4 Thrust producing units structural supports
(114) 4a, 4b, 4c, 4d Thrust producing unit structural support
(115) 5 Gearbox fairings
(116) 5a, 5b, 5c, 5d Gearbox fairing
(117) 6 Shrouding units
(118) 6a, 6b, 6c, 6d Shrouding
(119) 7 Upper rotor assemblies
(120) 7a, 7b, 7c, 7d Upper rotor assembly
(121) 8 Lower rotor assemblies
(122) 8a, 8b, 8c, 8d Lower rotor assembly
(123) 9 Thrust producing airstream direction
(124) 10 Ground
(125) 10a Vertical resp. perpendicular reference line
(126) 11 Longitudinal inclination angles
(127) 11a, 11b Longitudinal inclination angle
(128) 12 Rotor axes
(129) 12a, 12b, 12c, 12d Rotor axis
(130) 13 Lateral inclination angles
(131) 13a, 13b Lateral inclination angle
(132) 14a Upper rotor assembly engine
(133) 14b Lower rotor assembly engine
(134) 15a Upper rotor assembly rotation direction
(135) 15b Lower rotor assembly rotation direction
(136) 16 Supporting structure
(137) 17 Pitch variation
(138) 18a, 18b, 18c Upper rotor assembly rotor blade
(139) 19a, 19b, 19c Lower rotor assembly rotor blade
(140) 20 Air duct
(141) 20a Leading edge
(142) 20b Trailing edge
(143) 20c Board side lateral shoulder
(144) 20d Star board side lateral shoulder
(145) 20e Collector
(146) 20f Diffusor
(147) 20g Air duct inner diameter (D)
(148) 20h Air duct azimuth (ψ)
(149) 21 Upper rotor assembly rotor plane
(150) 21a Upper plane inclination angle
(151) 22 Lower rotor assembly rotor plane
(152) 22a Lower plane inclination angle
(153) 23 Thrust vector
(154) 23a Hover airstream direction
(155) 23b Forward flight airstream direction
(156) 24a Total height of air duct leading edge (HL)
(157) 24b Total height of air duct trailing edge (HT)
(158) 24c Total height of air duct lateral shoulder (HS)
(159) 25a Collector radius at air duct leading edge (CRL)
(160) 25b Collector radius at air duct trailing edge (CRT)
(161) 25c Collector radius at air duct lateral shoulder (CRS)
(162) 26a Diffusor radius at air duct leading edge (DRL)
(163) 26b Diffusor radius at air duct trailing edge (DRT)
(164) 26c Diffusor radius at air duct lateral shoulder (DRS)
(165) 27 Additional lifting surface
(166) 28 Thrust orientation angle (ε)
(167) 28a Reference plane
(168) 29 RPM offset control diagram
(169) 29a Flight mode axis
(170) 29b Rotational speed
(171) 30 Upper rotor assembly rotational speed (Ω2)
(172) 31 Lower rotor assembly rotational speed (Ω1)
(173) 32a Hover mode
(174) 32b Forward flight mode
(175) 33 Stiffening element
(176) 33a Stiffening element extension angle
(177) 34 Rotor assembly inclination reference plane
(178) 34a Upper rotor assembly inclination angle (α)
(179) 34b Lower rotor assembly inclination angle (β)
(180) 35 Flap
(181) 35a Flap hover position
(182) 35b Flap forward flight position
(183) 35c Flap extension angle
(184) 35d Flap rotation axis