Feeding system for carton blanks
11220408 · 2022-01-11
Assignee
Inventors
Cpc classification
B65H3/42
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1764
PERFORMING OPERATIONS; TRANSPORTING
B65B43/185
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H3/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A feeding system for carton blanks is disclosed, comprising a pivotable linkage, a gripper head connected to the pivotable linkage at a first rotational axis. The feeding system comprises a magazine configured to store a plurality of stacked carton blanks in a stacking direction. The carton blanks are confined in a cassette being dimensioned so that the carton blanks are confined to extend between proximal and distal internal surfaces of the cassette along a cassette direction which is perpendicular to the stacking direction and the first rotational axis. The proximal internal surface is arranged to align proximal edges of the carton blanks in a proximal alignment plane being perpendicular to the cassette direction, the proximal alignment plane extending between the gripper head and said first rotational axis. The first rotational joint is positioned in relation to the magazine such that there is a separation distance between the proximal alignment plane and the first rotational axis.
Claims
1. A feeding system for carton blanks, comprising; a rotary feeder comprising a pivotable linkage, a gripper head connected to the pivotable linkage via a gripper arm, wherein the gripper arm is connected to an outer periphery of the pivotable linkage at a first rotational joint, whereby the gripper arm is rotatable around a first rotational axis thereof, and a magazine configured to store a plurality of stacked carton blanks each having a planar configuration in a magazine plane of the magazine, when stored therein, the carton blanks being stacked in a stacking direction, parallel with a normal axis to the magazine plane, wherein the pivotable linkage comprises a first link and a second link, the first link being connected, at opposite ends thereof, to the gripper arm via the first rotational axis and the second link, wherein the pivotable linkage is configured to be movable along a general feed path such that the gripper head follows an approach path towards a picking position at which the gripper head engage with a carton blank in the magazine, and subsequently follows a delivery path, from the picking position to a delivery position, wherein the magazine comprises a cassette in which the carton blanks are confined, when stored in the magazine, the cassette being dimensioned so that the carton blanks are confined to extend in said magazine plane between proximal and distal internal surfaces of the cassette along a cassette direction which is perpendicular to the stacking direction and said first rotational axis, wherein the proximal internal surface is arranged to align proximal edges of the carton blanks in a proximal alignment plane being perpendicular to the cassette direction, the proximal alignment plane extending between the gripper head and said first rotational axis, at least when the gripper head is in the picking position, wherein, at least when the gripper head is in the picking position, the first rotational joint is positioned in relation to the magazine such that there is a separation distance between the proximal alignment plane and the first rotational axis, the separation distance extending in an off-set direction being parallel with the cassette direction, wherein the first and second links rotate in a first direction relative to each other when following the approach path, until the gripper head arrives at the picking position and contacts a first carton blank, and wherein the proximal alignment plane and the first rotational axis are separated by the separation distance while the first and second links rotate in a second direction relative to each other, opposite the first direction, when the gripper head lifts the first carton blank from the magazine.
2. The feeding system according to claim 1, wherein, when the gripper head is in the picking position and in engagement with the first carton blank extending along a first longitudinal axis being parallel with the cassette direction, the first rotational axis is positioned such that the first longitudinal axis extends between the gripper head and the first rotational axis in the stacking direction.
3. The feeding system according to claim 1, wherein the first rotational axis and the gripper head are movable along respective approach paths that are at least partly aligned substantially in parallel with the stacking direction, when the gripper head is in the picking position.
4. The feeding system according to claim 1, wherein the approach path and the delivery path of the gripper head are at least partly aligned substantially in parallel, when the gripper head is in the picking position.
5. The feeding system according to claim 1, wherein the proximal alignment plane and the first rotational axis are separated by the separation distance while the first carton blank, engaged by the gripper head, is in contact with the magazine.
6. The feeding system according to claim 1, wherein the first rotational joint rotates in the first direction when following the approach path, until the gripper head arrives at the picking position and contacts the first carton blank, and wherein the proximal alignment plane and the first rotational axis are separated by the separation distance while the first rotational joint rotates in the second direction opposite the first direction, when lifting the first carton blank from the magazine.
7. The feeding system according to claim 6, wherein, when the first rotational joint starts to rotate in said second direction, to lift the first carton blank, the first rotational axis follows a translatory movement in a direction substantially parallel with, and opposite, the stacking direction.
8. The feeding system according to claim 1, wherein the gripper head has an engagement surface configured to contact the carton blanks, wherein the engagement surface forms an angle with the first rotational axis and the cassette direction, and wherein the angle is substantially zero when the gripper head first contacts the first carton blank, prior to lifting the first carton blank from the magazine.
9. A filling system comprising a feeding system according to claim 1 and carton blanks, the feeding system comprising; a rotary feeder comprising a pivotable linkage, a gripper head connected to the pivotable linkage via a gripper arm, gripper arm is connected to an outer periphery of the pivotable linkage at a first rotational joint, whereby the gripper arm is rotatable around a first rotational axis thereof, and a magazine configured to store a plurality of stacked carton blanks each having a planar configuration in a magazine plane of the magazine, the carton blanks being stacked in a stacking direction, parallel with the normal axis to the magazine plane, wherein the pivotable linkage comprises a first link and a second link, the first link being connected, at opposite ends thereof, to the gripper arm via the first rotational axis and the second link, wherein the pivotable linkage is configured to be movable along a general feed path such that the gripper head follows an approach path towards a picking position at which the gripper head engage with a carton blank in the magazine, and subsequently follows a delivery path, from the picking position to a delivery position, wherein the magazine comprises a cassette in which the carton blanks are confined, the cassette being dimensioned so that the carton blanks are confined to extend in said magazine plane between proximal and distal internal surfaces of the cassette along a cassette direction which is perpendicular to the stacking direction and said first rotational axis, wherein the proximal internal surface is arranged to align proximal edges of the blanks in an proximal alignment plane being perpendicular to the cassette direction, the proximal alignment plane extending between the gripper head and said first rotational axis, at least when the gripper head is in the picking position, wherein, at least when the gripper head is in the picking position, the first rotational joint is positioned in relation to the magazine such that there is a separation distance between the proximal alignment plane and the first rotational axis, the separation distance extending in an off-set direction being parallel with the cassette direction, wherein the first and second links rotate in a first direction relative to each other when following the approach path, until the gripper head arrives at the picking position and contacts a first carton blank, and wherein the proximal alignment plane and the first rotational axis are separated by the separation distance while the first and second links rotate in a second direction relative to each other, opposite the first direction, when the gripper head lifts the first carton blank from the magazine.
10. A method of feeding carton blanks with a rotary feeder comprising a pivotable linkage, the pivotable linkage being connected to a gripper head via a gripper arm at a first rotational joint, whereby the gripper arm is rotatable around a first rotational axis thereof, wherein the pivotable linkage comprises a first link and a second link, the first link being connected, at opposite ends thereof, to the gripper arm via the first rotational axis and the second link, the method comprising: moving the pivotable linkage along a general feed path such that the gripper head follows an approach path towards a picking position at which the gripper head engage with a carton blank in a magazine, and subsequently follows a delivery path, from the picking position to a delivery position, wherein the magazine is configured to store a plurality of stacked carton blanks each having a planar configuration in a magazine plane of the magazine, when stored therein, the blanks being stacked in a stacking direction, parallel with a normal axis to the magazine plane, the magazine comprising a cassette in which the carton blanks are confined, when stored in the magazine, the cassette being dimensioned so that the carton blanks are confined to extend in the magazine plane between proximal and distal internal surfaces of the cassette along a cassette direction which is perpendicular to the stacking direction and said first rotational axis, and wherein the proximal internal surface is arranged to align proximal edges of the carton blanks in a proximal alignment plane being perpendicular to the cassette direction, the proximal alignment plane extending between the gripper head and said first rotational axis, at least when the gripper head is in the picking position, wherein moving the pivotable linkage along a general feed path comprises: positioning the first rotational joint in relation to the magazine such that there is a separation distance between the proximal alignment plane and the first rotational axis, the separation distance extending in an off-set direction being parallel with the cassette direction, rotating the first and second links in a first direction relative to each other when following the approach path, until the gripper head arrives at the picking position and contacts a first carton blank, and rotating the first and second links in a second direction relative to each other, opposite the first direction, when the gripper head lifts the first carton blank from the magazine, while the proximal alignment plane and the first rotational axis are separated by the separation distance.
11. The method according to claim 10, comprising aligning approach paths of the first rotational axis and the gripper head substantially in parallel with the stacking direction, when the gripper head is in the picking position.
12. The method according to claim 10, comprising aligning the approach path and the delivery path of the gripper head substantially in parallel with the stacking direction, when the gripper head is in the picking position.
13. The method according to claim 10, wherein the gripper head has an engagement surface configured to contact the carton blanks, wherein the engagement surface forms an angle with the first rotational axis and the cassette direction, wherein the method comprises aligning the gripper head such that the angle is substantially zero when the gripper head first contacts the first carton blank, prior to lifting the first carton blank from the magazine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects, features and advantages of which examples of the invention are capable of will be apparent and elucidated from the following description of examples of the present invention, reference being made to the accompanying drawings, in which;
(2)
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DETAILED DESCRIPTION
(8) Specific examples of the invention will now be described with reference to the accompanying drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these examples are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. The terminology used in the detailed description of the examples illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.
(9)
(10) The feeding system 100 comprises a magazine 130 which configured to store a plurality of stacked carton blanks 201, each having a planar configuration in a magazine plane 109 of the magazine 130, when stored therein. The carton blanks 201 are stacked in a stacking direction 110, which is parallel with a normal axis 111 to the magazine plane 109. Thus, each of the carton blanks 201 has been folded into a planar configuration and lie on top of each other in the magazine 130. The pivotable linkage 102, 103, is configured to be movable along a general feed path 112 such that the gripper head 104 follows an approach path 113 towards a picking position 114 at which the gripper head engage with a carton blank 201 in the magazine 130 (the position shown in
(11) The magazine 130 comprises a cassette 117 in which the carton blanks 201 are confined, when stored in the magazine 130. The cassette 117 is dimensioned so that the carton blanks 201 are confined to extend in the magazine plane 109 between a proximal internal surface 118 and a distal internal surface 119 of the cassette along a cassette direction 120 which is perpendicular to the stacking direction 110 and the first rotational axis 108.
(12) Furthermore, the first rotational joint 108 is positioned in relation to the magazine 130 such that there is a separation distance 123 between the proximal alignment plane 122 and the first rotational axis 108, at least when the gripper head 104 is in the picking position 114, as illustrated in e.g.
(13)
(14) When the gripper head 104 is in the picking position 114 and in engagement with a first carton blank 201 that extends along a first longitudinal axis 125, which is parallel with the cassette direction 120, the first rotational axis 108 may be positioned such that the first longitudinal axis 125 extends between the gripper head 104 and the first rotational axis 108 in the stacking direction 110, which is illustrated in the geometrical overview of
(15) The first rotational axis 108 and the gripper head 104 may be movable along respective approach paths 113, 113′, that are at least partly aligned substantially in parallel with the stacking direction 110, when the gripper head 104 is in the picking position 114, as illustrated in e.g.
(16) The approach path 113 and the delivery path 115 of the gripper head 104 may be at least partly aligned substantially in parallel, when the gripper head 104 is in the picking position 114.
(17) The proximal alignment plane 122 and the first rotational axis 108 may be separated by the separation distance 123 while a first blank 201, engaged by the gripper head 104, is in contact with the magazine 130. This is illustrated for example in the sequence of snapshots in
(18) The first rotational joint 107 may rotate in a first direction when following the approach path 113′, until the gripper head 104 arrives at the picking position 114 and contacts a first carton blank 201. The first direction may be a counter-clockwise direction, in e.g.
(19) The pivotable linkage 102, 103, may comprise a first link 103 and a second link 102. One end of the first link 103 is connected to the gripper arm 105 via the first rotational axis 108 and an opposite end of the first link is connected to the second link 102, at a second rotational axis 132. The first and second links 102, 103, rotate in a first direction relative to each other when following the approach path 113, until the gripper head 104 arrives at the picking position 114 and contacts a first carton blank 201. The proximal alignment plane 122 and the first rotational axis 108 may be separated by the separation distance 123 while the first and second links 102, 103, rotate in a second direction relative to each other, opposite the first direction, when the gripper head 104 lifts the first carton blank 201 from the magazine 130. Thus, prior to the position of the first and second link 102, 103, in
(20) The second link 102 may be connected further to the rotary feeder 101 via a third rotational axis 133, to provide at least three degrees of freedom, which advantageously improves the extraction of the carton blanks 201 from the magazine 108.
(21) The gripper head 104 may have an engagement surface 129 configured to contact the carton blanks 201, as illustrated in
(22) A filling system 200 is also disclosed comprising a feeding system 100 as described above and carton blanks 201. The feeding system 100 comprises a rotary feeder 101 comprising a pivotable linkage 102, 103. A gripper head 104 is connected to the pivotable linkage via a gripper arm 105 which is connected to an outer periphery 106 of the pivotable linkage at a first rotational joint 107, whereby the gripper arm is rotatable around a first rotational axis 108 thereof. A magazine 130 is configured to store a plurality of stacked carton blanks each having a planar configuration in a magazine plane 109 of the magazine, and the carton blanks being stacked in a stacking direction 110, parallel with the normal axis 111 to the magazine plane. The pivotable linkage is configured to be movable along a general feed path 112 such that the gripper head follows an approach path 113 towards a picking position 114 at which the gripper head engage with a carton blank in the magazine, and subsequently follows a delivery path 115, from the picking position to a delivery position 116. The magazine comprises a cassette 117 in which the carton blanks are confined, the cassette being dimensioned so that the carton blanks are confined to extend in said magazine plane between proximal 118 and distal 119 internal surfaces of the cassette along a cassette direction 120 which is perpendicular to the stacking direction and said first rotational axis. The proximal internal surface is arranged to align proximal edges 121 of the blanks in an proximal alignment plane 122 being perpendicular to the cassette direction, the proximal alignment plane extending between the gripper head and said first rotational axis, at least when the gripper head is in the picking position. At least when the gripper head is in the picking position, the first rotational joint is positioned in relation to the magazine such that there is a separation distance 123 between the proximal alignment plane and the first rotational axis, the separation distance extending in an off-set direction 124 being parallel with the cassette direction.
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(24) The method 300 may comprise aligning 303 the approach paths 113, 113′, of the first rotational axis 108 and the gripper head 104 substantially in parallel with the stacking direction 110, when the gripper head 104 is in the picking position 114, as discussed above, providing for the mentioned advantages.
(25) Further, the method 300 may comprise aligning 304 the approach path 113 and the delivery path 115 of the gripper head 104 substantially in parallel with the stacking direction 110, when the gripper head 104 is in the picking position 114, as discussed above, providing for the mentioned advantages.
(26) The gripper head 104 may have an engagement surface 129 configured to contact the carton blanks 201. The engagement surface 129 forms an angle 127 with the first rotational axis 108 and the cassette direction 120. The method 300 may comprise aligning 305 the gripper head 104 such that the angle 127 is substantially zero when the gripper head 104 first contacts a first carton blank 201, prior to lifting the first blank 201 from the magazine 130, as discussed above, providing for the mentioned advantages.
(27) The present invention has been described above with reference to specific examples. However, other examples than the above described are equally possible within the scope of the invention. The different features and steps of the invention may be combined in other combinations than those described. The scope of the invention is only limited by the appended patent claims.
(28) More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings of the present invention is/are used.