System and method for rotating mass attitude control
11174046 · 2021-11-16
Inventors
Cpc classification
B64G1/365
PERFORMING OPERATIONS; TRANSPORTING
B64G1/44
PERFORMING OPERATIONS; TRANSPORTING
B64G1/66
PERFORMING OPERATIONS; TRANSPORTING
B64G1/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64G1/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosure relates to a method and apparatus of rotating mass attitude control. The method and apparatus entails rotating a mass to generate thrust. Varying the speed and direction of rotation provides some control of the magnitude and direction of the thrust generated. The method and apparatus of the invention pertinent to an attitude control system for spacecrafts or astromotive vehicles under conditions of zero to low gravity and atmosphere.
Claims
1. A rotating mass attitude control system for a spacecraft comprising; a plurality of rotating mass attitude control units coupled to engine mounts, each of the rotating mass attitude control units further comprising; an electric motor to rotate a shaft; a rotating mass attached to the shaft; one or more batteries electrically coupled to the electric motor to provide power to the electric motor; and a speed control unit to control speed of rotation of the shaft; a solar collector array to provide power to the one or more batteries; and wherein the rotating masses rotate in the same poloidal direction relative to their respective electric motor; wherein the rotating mass is arranged in a torus formation with other poloidal rotating masses at equidistant points around a circle on a plane.
2. The rotating mass attitude control system of claim 1, wherein the rotating mass is a disk.
3. The rotating mass attitude control system of claim 2, wherein the disk is thicker at the disk's circumference and thinner at the disk's center.
4. The rotating mass attitude control system of claim 1, wherein the battery is a rechargeable battery.
5. The rotating mass attitude control system of claim 1, wherein the speed control unit is an electronic speed control unit configured to pulse direct current to the electric motor.
6. The rotating mass attitude control system of claim 5, wherein the electronic speed control unit is coupled to and electronically controlled by a guidance controller configured to receive attitude control inputs and translate the attitude control inputs into speed control outputs at the electronic speed controller.
7. The rotating mass attitude control system of claim 1, wherein spacecraft is configured to operate in low and zero gravity non-atmospheric conditions.
8. A rotating mass attitude control unit of a rotating mass attitude control system comprising; an electric motor configured to receive Direct Current (DC) pulses and rotate a shaft at a speed dependent upon a frequency of the pulses; a rechargeable battery electrically coupled to the electric motor, the rechargeable battery configured to drive the electric motor; an electronic speed controller coupled to the electric motor, the electronic speed controller configured to control the speed of rotation of the shaft by varying the frequency of the DC pulses received by the electric motor; and a rotating mass attached to the shaft; wherein the rotating mass is arranged in a torus formation with other poloidal rotating masses at equidistant points around a circle on a plane to control the attitude of a spacecraft.
9. The rotating mass attitude control unit of claim 8, wherein the rotating mass is a disk.
10. The rotating mass attitude control system of claim 9, wherein the disk is thicker at the disk's circumference and thinner at the disk's center.
11. The rotating mass attitude control system of claim 8, wherein the electronic speed control unit is coupled to and electronically controlled by a guidance controller configured to receive attitude control inputs and translate the attitude control inputs into speed control outputs at the electronic speed controller.
12. A method of attitude control using a rotating mass for a spacecraft, comprising: receiving attitude control inputs at a guidance controller, the guidance controller coupled to one or more electronic speed controller; translating the guidance inputs at the guidance controller into pulse width modulated (PWM) outputs and sending the PWM outputs to a plurality of electronic speed controllers; receiving PWM outputs at the electronic speed controllers and sending Direct Current (DC) pulses to a plurality of electric motors to rotate a shaft coupled to the electric motors at a speed dependent upon a frequency of the pulses as directed by the guidance controller; and rotating a mass coupled to each shaft, wherein each electric motor is mounted to a frame of the spacecraft, such that the rotating mass is arranged in a torus formation with other poloidal rotating masses at equidistant points around a circle on a plane to control the attitude of a spacecraft.
13. The method of claim 12, wherein the rotating mass is a disk.
14. The method of claim 12, wherein the disk is thicker at the disk's circumference and thinner at the disk's center.
15. The method of claim 12, further wherein the guidance input directs the speed controller to spin all the electric motors at the same speed causing a translational momentum transfer to the spacecraft.
16. The method of claim 12, wherein the battery is a rechargeable battery.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
(8) Method and apparatus to provide a rotating mass attitude control system are described below. In the following description, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known components, structures, and techniques have not been shown in detail in order to not obscure the understanding of this description.
(9) Reference in the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of the phrase “in one embodiment” in various places in the specification do not necessarily all refer to the same embodiment.
(10) The word spacecraft is used in this Application to denote a vehicle or device designed for travel or operate outside the Earth's atmosphere, whereas a satellite is an object that orbits the Earth, the moon, or another celestial body. The term “astromotive” is used in this Application in conjunction with “device” to refer to a personal device for moving a person or persons in low or zero gravity conditions.
(11) For thousands of years humankind has looked to the stars, but only relatively recently have we been able to reach beyond Earth's gravity. The untapped potential for space exploration and exploitation are enormous, but the cost of researching and developing viable space programs once limited the playing field to a handful of rich and technologically advanced nations.
(12) With the rise of companies such as SpaceX, Virgin Galactic, Blue Origin, Sierra Nevada, etc., space exploration has finally become commercialized and not restricted to only wealthy industrialized countries with their geo-political agendas. Although these innovative companies have opened the playing field, there remain a prohibitive cost associated with sending objects into space. Launch costs are still in the millions of U.S. dollars, thus making satellites and zero-gravity research not quite available to all.
(13) The cost of launching a satellite varies depending on the mass of the satellite, the orbital altitude, and the orbital inclination of the final satellite orbit. The advent of reusable launch systems has dropped the price of a launch in the range of 2,000-30,000 USD per kilogram. As total cost of placing a satellite or spacecraft into orbit is heavily dependent on the mass of the satellite, it is advantageous to reduce the mass of the attitude control system in a satellite or spacecraft being launched. One of method of reducing satellite mass would be to use an attitude control system that does not need a chemical fuel source.
(14) An attitude control system that does not rely on chemical fuels can utilize a counter spin rotating force generated by a rotating mass. Ideally the rotating mass would be very dense and in the shape of a torus. The rotating mass can be any material composition—solid, liquid, or gas—preferably a liquid. Using a fluid allows for maximum available volume in the torus for the rotating mass. A liquid also has the inherent ability to be self-balancing when rotating.
(15) Agile attitude control is especially important for remote sensing satellites using optical sensors to track ground targets. Agile attitude control is the capability to change the attitude of a spacecraft smoothly excessive vibration or jerking. Attitude control using thrusters tend to be less precise as the thrusters fire can jar the satellite and cause optical sensors to lose their targets.
(16) Another disadvantage of maintaining attitude control using thruster is the residue from propellants can damage or occlude the optical sensors.
(17) Embodiments of the invention use available components and materials to create a functioning engine utilizing the underlying principles of the invention. For example, in some embodiments, eight discs are used instead of a torus shaped rotating mass. The disks are effectively eight thin “slices” of the entire rotating “torus” mass. The axis of rotation of each disk is parallel to a reference plane. The rotation of the “torus” as a whole would be perpendicular to the reference plane such that the rotating mass is through the center of the “torus” also known as the poloidal direction. The terms toroidal and poloidal refer to directions relative to a torus of reference. The poloidal direction follows a small circular ring around the surface, while the toroidal direction follows a large circular ring around the torus, encircling the central void. Referring briefly to
(18) Ideally, 360 individually controlled discs would be more effective but due to engineering constraints, embodiments of the invention have fewer disks and motors. Currently each disc “slice” contributes 0.5% of effect—so having only eight “slices” results in approximately 4% effect. Within engineering constraints, more disks should result in more effective attitude control. In order to achieve agile attitude control, slices of the torus are rotated at different speeds. Rotation of the entire torus at the same speed can result in translational momentum transfer from the torus to the spacecraft, however, for purposes of attitude control, it is preferable to spin the slices of the torus at different speeds.
(19) Embodiments of the invention use batteries to power a motor which in turn rotate a mass. Rotating masses are preferably placed on the same plane and equally spaced on that plane, e.g. about the circumference of a circle. As weight is of concern, a light weight battery would be preferred. A rechargeable battery connected to a solar array would also be capable of extending the life of the battery and thus the productive life of the satellite. Using a battery as the power source for satellite attitude control is preferred because it saves on the cost of translating a fuel source into orbit. Furthermore, a battery is a renewable source of energy that can extend the useful life of the attitude control system and thereby the useful life of the satellite. Batteries can be recharged with solar energy, thus avoiding the need for liquid or solid refueling.
(20) The rotating force produced by each rotating mass is very slight. Within the earth's atmosphere, spin produced by a rotating mass attitude control system would not be a feasible means of turning a craft. However, in space, without gravity, even a small force would be sufficient to spin a spacecraft.
(21) An exemplary embodiment of the invention is illustrated in
(22) In
(23) Sensors on the satellite 100 can also be responsible for measurement of the current attitude of the satellite 100. Relative attitude sensors such as gyroscope equipped motion reference units can determine the change in attitude but require a known initial attitude or external sensor information to determine current attitude. Absolute attitude sensors such as star trackers, sun sensor, earth sensors, magnetometers or position signals from a known terrestrial location can provide current attitude information used in agile attitude control.
(24) As illustrated in one simplified embodiment of the invention, the rotating mass attitude control system comprises four rotating masses 112A-D. Rotating masses 112A-D can be disk shaped. The discs could be tapered, e.g. thin in the center and thicker at the circumference, perhaps even tube shaped at the circumference. Tapering the disk from center to circumference provides more mass efficient percentage effect.
(25) Rotating masses 112A-D are located on the same circular plane, in this case at the aft end 116 of the satellite 100. Ideally, the rotating masses should be oriented in the same direction. For example, in
(26) The rotating mass attitude control system does not expel gasses as with traditional rocket technology, thus is preferably mounted inside the satellite 100 for example. Being mounted inside satellite 100 would allow a crew (on crewed spacecrafts) to perform maintenance on the rotating mass attitude control system. Mounting the rotating mass attitude control system inside the skin of the ship can also protect it from micro meteorites and other space debris.
(27) Each rotating mass 112A-D, provides a counter spin force opposite its direction of rotation. By placing each rotating mass 112A-D in a planar circle equidistant from each other around the circumference of said circle, the counter spin force of each rotating mass 112A-D can change the attitude of the spacecraft on a plurality of axis. Rotating masses 112A-D can be rotated by one or more motors. The motors that spin the rotating mass 112A-D are not illustrated in
(28) General Equations of Motion with Momentum Exchange Devices for spacecraft motion dynamics and control follows below:
(29) Equations of Motion with Momentum Exchange Devices Spacecraft Dynamics and Control
{dot over (H)}=L
H is the total angular momentum vector for entire spacecraft and reaction wheel system Sum of
H=H.sub.bH.sub.w Angular Momentum H.sub.b=of spacecraft H.sub.w=of spinning disk
EOM (Equation of Motion) with “N” Variable Speed Reaction Wheels
[I]{dot over (Ω)}=−wx[I}w−[G.sub.s′]λs−[G.sub.t]λ.sub.t−[G.sub.g]λ.sub.g+L
T=½w.sup.t[I.sub.s]w+½Σ.sub.t=1.sup.NJ.sub.s.sub.
=
{dot over (T)}=w.sup.TL+Σ.sub.i=1.sup.nλ.sub.iU.sub.g.sub.
(30) Electric motors can be utilized to spin the rotating masses. An electric motor is preferred over combustion engines due to the lack of oxygen in the vacuum of space among other reasons. Combustion engines would also require fuel that is not easily or economically replaceable. In the simplest configuration, one electric motor is coupled to one rotating mass. A one-to-one ratio of electric motor to rotating mass allows for variable independent rotation of each rotating mass for directional control. Varying the spin rate of the rotating mass 112A-D allows for fine control of rotation axis. Increasing the spin rate of rotating mass 112C for example can cause the satellite to rotate upwards. “Upwards” of course being a relative term, for the purpose of this application “upwards” is towards the top of the page in
(31) The embodiment of the invention, described above and illustrated in
(32) The force generated by each rotating mass 112 can be generally expressed by the following equations.
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(34) The motors spinning the rotating masses 112A-D can be powered by a battery 114 which in turn is recharged by solar panels 106 and 108. Electric motors are preferred because they do not need to combust solid or liquid fuel. Electric motors, however, need a source of electricity to provide power to the motors. Battery 114 can provide a source of electricity that is rechargeable for thousands of recharge cycles, thus potentially extending the life of the satellite to dozens of years of use. Battery 114 can be of any type e.g. nickel cadmium, nickel metal hydride, lithium ion, etc. with preference to lighter more efficient batteries with more recharge cycles and greater energy density. In order to continuously provide electricity to the electric motors, battery 114 can be coupled to one or more solar collectors 106 and 108 that are preferably moveable to maximize solar energy collection.
(35) The rotating mass 212 is illustrated in more detail in
(36) In
(37) In
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(40) Although the rotating mass attitude control units of
(41) Referring now to
(42) Certain specifications are hereby provided for the components described in
(43) In the embodiment of the invention illustrated in
(44) Each motor has a separate ESC to provide independent rotation speed control to each motor, thus providing variable spin and a form of attitude control for multiple axis. In embodiments of the invention, the ESC's are wired to a flight controller such as a joystick controller.
(45) In the embodiment illustrated in
(46)
(47) The joystick circuit diagram in
(48) When the joystick handle is upright there is 50% power to each motor and if the power is increased by the variable power controller all the motors will be spinning at the same speed and there will be a translational momentum transfer.
(49) Other joystick designs can function just as well. For example, an analog joystick with an x-axis potentiometer and y-axis potentiometer can be used to measure the change in resistance as the joystick moves around a resistive track.
(50) The exemplary circuit diagram in
(51) An engine mount 500 may be used to secure the rotating mass attitude control system 400 of
(52) Engine mount 600 can be mounted to the frame 628 of the spacecraft at each horizontal mounting point at the lower portion of the legs 624. A screw 626 or other method, e.g. welding, rivet, etc., of affixing the leg 624 to the frame 628 of a spacecraft can be used. Engine mount 600 can be formed of a light weight rigid material such as aluminum, stainless steel, or plastic. A factor in selecting the material of the engine mount 600 is of course the tensile strength needed to withstand the thrust generated by the rotating mass attitude control system. Engine mount material must be able to withstand the dynamic force exerted by the engine during operation as well as the mass of the engine unit. Engine mount 600 can also be mounted to any strong horizontal surface inside the skin of the spacecraft. It can be desirable to make engine mount 600 easily mountable and removeable to make each rotating mass attitude control unit modular. Astronauts, with limited tools, can remove, replace, or add modular rotating mass attitude control unit as needed during spacewalks.
CONCLUSION
(53) Although certain exemplary embodiments and methods have been described in some detail, for clarity of understanding and by way of example, it will be apparent from the foregoing disclosure to those skilled in the art that variations, modifications, changes, and adaptations of such embodiments and methods may be made without departing from the true spirit and scope of the invention. This disclosure contemplates other embodiments or purposes.
(54) For example, it will be appreciated that one of ordinary skill in the art will be able to employ a number of corresponding alternative and equivalent structural details, such as equivalent ways of fastening, mounting, coupling, or engaging tool components, equivalent mechanisms for producing particular actuation motions, and equivalent mechanisms for delivering electrical energy. As another example, structural details from one embodiment may be combined with or utilized in other disclosed embodiments. Therefore, the above description should not be taken as limiting the scope of the invention which is defined by the appended claims.