Single-use filtering module and single-use cleaning module, each insertable in a modular filtering system

Abstract

The proposed prefabricated filtration module is provided for a modular filtration system, in particular a cross-flow filtration system, for low-volume screening applications. The prefabricated filtration module includes fluid ports and a plurality of components adjusted to low-volume screening applications, which are firmly integrated into the filtration module. The entire filtration module is designed as a single-use filtration module.

Claims

1. A prefabricated filtration module for a modular cross-flow filtration system, for low-volume screening applications, wherein the filtration module includes fluid ports and a plurality of components adjusted to low-volume screening applications, which are firmly integrated into the filtration module, wherein the entire filtration module is designed as a single-use filtration module and wherein a cross-flow filtration device comprising a filter is firmly integrated into the filtration module or a single use cross-flow filtration device comprising a filter is plugged into or onto the filtration module as a unit firmly integrated as a unit, further comprising a temperature control for the filtration module, wherein an outer wall of the filtration module is coupled to a temperature-controlled surface.

2. The filtration module according to claim 1, characterized by a separate single-use cross-flow filtration device comprising a filter and plugged into or onto the filtration module as a unit.

3. The filtration module according to claim 1, characterized by a firmly integrated cross-flow filtration device comprising a filter.

4. The filtration module according to claim 1, characterized by a single-use flow path into which at least one of the following components at least partly is firmly integrated: a recirculation container for process fluid; a sensor; a flow valve; a pump; a storage container for a diafiltration medium; a port for supplying a medium from an external source.

5. The filtration module according to claim 4, characterized in that the filtration device is firmly integrated into the single-use flow path.

6. The filtration module according to claim 1, characterized by a plurality of single-use flow paths.

7. The filtration module according to claim 1, characterized by at least one pump mechanism which is at least partly formed of single-use components which are firmly integrated into the filtration device.

8. The filtration module according to claim 7, characterized in that the pump mechanism includes a single-use pump hose and a reusable drive with a rotor and a roller unit mounted thereon for deforming the single-use pump hose.

9. The filtration module according to claim 7, characterized in that the pump mechanism includes a single-use piston-cylinder unit or a single-use pressing device and a reusable drive for actuating the piston or the pressing device.

10. The filtration module according to claim 1, characterized in that the filtration device includes at least one valve port on which a valve mechanism partly formed of single-use components is arranged, wherein the single-use components are firmly integrated into the filtration device.

11. A prefabricated filtration module for a modular cross-flow filtration system, for low-volume screening applications, wherein the filtration module includes fluid ports and a plurality of components adjusted to low-volume screening applications, which are firmly integrated into the filtration module, wherein the entire filtration module is designed as a single-use filtration module and wherein a cross-flow filtration device comprising a filter is firmly integrated into the filtration module or a single use cross-flow filtration device comprising a filter is plugged into or onto the filtration module as a unit firmly integrated as a unit, wherein the filtration device includes at least one valve port on which a valve mechanism partly formed of single-use components is arranged, wherein the single-use components are firmly integrated into the filtration device; and wherein the valve mechanism includes one of: a flexible single-use hose and a reusable guided tappet by means of which a flow cross-section of the single-use hose can be changed, a single-use tappet guided in a single-use seal, which can penetrate into a flow channel of the filtration device, an elastic single-use membrane which by means of a reusable tappet can be pressed into a flow channel of the filtration device, or a flexible single-use hose or an elastic single-use membrane, wherein a compressed gas source is provided for pressurizing the single-use hose or the single-use membrane.

12. The filtration module according to claim 1, characterized in that the filtration device includes at least one sensor port on which a pressure sensor device partly formed of single-use components is arranged, wherein the single-use components are firmly integrated into the filtration device.

13. The filtration module according to claim 12, characterized in that a single-use membrane is stretched over an orifice of the sensor port, which cooperates with the reusable pressure sensor device arranged on the orifice.

14. A cross-flow filtration system for low-volume screening applications, comprising a filtration module according to claim 6 and a cleaning module comprising fluid ports, a plurality of single-use flow paths, a firmly integrated cleaning fluid container and a pump mechanism, wherein the fluid ports and the mechanical ports of the filtration module and the cleaning module are constructed such that they can alternatively be arranged and connected at a same point in the filtration system.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further features and advantages of the invention can be taken from the following description and from the attached drawings to which reference is made. In the drawings:

(2) FIG. 1 shows a filtration module with a firmly integrated cross-flow filtration device for a modular filtration system;

(3) FIG. 2 shows a filtration module with an insertable cross-flow filtration device;

(4) FIG. 3 shows a cleaning module for a modular filtration system;

(5) FIG. 4 shows a cross-flow filtration device with a partly integrated pump mechanism;

(6) FIG. 5a shows a first variant of the pump mechanism for the cross-flow filtration device of FIG. 4;

(7) FIG. 5b shows a second variant of the pump mechanism for the cross-flow filtration device of FIG. 4;

(8) FIG. 5c shows a third variant of the pump mechanism for the cross-flow filtration device of FIG. 4;

(9) FIG. 6a shows a lateral sectional view of a cross-flow filtration device with various ports;

(10) FIG. 6b shows a bottom view of the cross-flow filtration device of FIG. 6a;

(11) FIG. 6c shows a top view of the cross-flow filtration device of FIG. 6a; and

(12) FIG. 7a shows a first variant of a partly integrated valve mechanism of a cross-flow filtration device;

(13) FIG. 7b shows a second variant of a partly integrated valve mechanism of a cross-flow filtration device;

(14) FIG. 7c shows a third variant of an integrated valve mechanism of a cross-flow filtration device;

(15) FIG. 8a shows a first variant of a partly integrated pressure sensor mechanism of a cross-flow filtration device; and

(16) FIG. 8b shows a second variant of a partly integrated pressure sensor mechanism of a cross-flow filtration device.

DETAILED DESCRIPTION OF THE INVENTION

(17) In the following, individual modules of a cross-flow filtration system, which can be used individually or in combination with each other, and particular components of these modules will be described.

(18) FIG. 1 schematically shows a filtration module (cartridge) 10, with a firmly integrated filtration device, here a cross-flow filtration device 12. The filtration module 10 is provided for use in a modular filtration system. The filtration system can form an automated filtration system to which the filtration module 10 can be attached as a prefabricated unit. For this purpose, suitable connectors 14 are provided on the module housing. As the complete filtration module 10 is designed as a single-use module, it can be disposed of as a whole after use and be replaced by a new filtration module 10 for the following application.

(19) The filtration module 10, which in the present case is provided for ultrafiltration or diafiltration, contains at least one single-use flow path into which a recirculation container 16 for process fluid, at least one part of one or more sensor devices 18, at least one externally driven flow valve 20 and at least one part of a pump 22 are integrated. The filtration module 10 also includes a cross-flow filtration device 12 which likewise is firmly integrated into the single-use flow path. Furthermore, various ports are provided at the filtration module 10, in particular the fluid ports 24 necessary for supply and for discharge. There can be provided further ports, for example fluid ports for an external pump or further ports for sensors. Of course, other components can also be integrated into the single-use flow path.

(20) The outer wall 26 of the filtration module 10 is in contact with a temperature-controlled surface of the filtration system, for example with a Peltier element. In this way, all components of the filtration module 10 can be brought to a desired temperature, and the temperature can be kept constant during an experiment.

(21) FIG. 2 shows a filtration module 10 which differs from the module described above in particular by the fact that the cross-flow filtration device 12 is configured as a separate single-use unit which can be inserted into the filtration module 10. The cross-flow filtration device 12 therefor includes suitable connectors 28 which are adjusted to complementary connectors of the filtration module 10 so that for example a latching connection is obtained. When attaching the cross-flow filtration device 12, all required fluid connections also are automatically established at the same time.

(22) The cross-flow filtration device 12 hence is not firmly integrated into the filtration module 10. Rather, a device 12 suitable for the respective experiment can be selected from a plurality of different compatible cross-flow filtration devices 12 and be inserted into the filtration module 10.

(23) In another embodiment, the flow path of the filtration module 10 is configured as a separate unit which—as described above in connection with the cross-flow filtration device 12—can be inserted into the filtration module 10. The cross-flow filtration device 12 then either is firmly integrated into the flow path or can be attached to the flow path—in turn as a separate unit. In these cases, too, latching connections preferably are provided, and all necessary fluid connections are automatically established at the same time on attachment.

(24) FIG. 3 schematically shows a cleaning module 30 for a modular filtration system. The cleaning module 30 is constructed such that it can be used in the filtration system instead of a filtration module 10, in particular instead of one of the filtration modules 10 described above. This means that due to corresponding connectors 14, the cleaning module 30 can be attached to an automated filtration system as a prefabricated unit just like a filtration module 10.

(25) The cleaning module 30 includes a plurality of fluid ports 24, in particular for the supply and discharge of cleaning fluid or also for the connection of an external pump. The flow path of the cleaning module 30, including a cleaning fluid container 32, is firmly integrated into the cleaning module 30. In addition, one or more sensor ports 34 and externally driven valves 20 are provided. The cleaning module 30 can include further flow paths.

(26) The cleaning module 30 serves to clean reusable components of the filtration system by rinsing with cleaning fluid. The reusable components include for example hose lines or pumps. The cleaning fluid required therefor either can be present already in the cleaning fluid container 32 or be supplied from an external source via the fluid ports 24 of the cleaning module 30 and possibly be stored temporarily in the cleaning fluid container 32.

(27) FIG. 4 schematically shows a cross-flow filtration device 12 with a symbolically indicated pump mechanism 36. The cross-flow filtration device 12 can be integrated into a filtration module 10 (cf. FIG. 1) or be insertable into such a module 10 as a separate unit (cf. FIG. 2). In the following, several variants of the pump mechanism 36 partly integrated into the cross-flow filtration device 12 will be described.

(28) FIG. 5a shows a mechanism for a hose pump (peristaltic pump), in which a pump hose 38 deformable by rollers is designed as a single-use component and is firmly integrated into the cross-flow filtration device 12. A rotor with a roller unit 40 mounted thereon, which likewise are part of the pump mechanism 36, are designed as reusable separate components or as a reusable separate unit and are not firmly integrated into the cross-flow filtration device 12. The rotor with the roller unit 40 can be inserted into the cross-flow filtration device 12, e.g. by means of a click mechanism, such that the roller unit 40 is operatively connected with the pump hose 38, and the pump mechanism 36 then is immediately ready for operation.

(29) FIG. 5b shows a mechanism for a piston pump with holding valves. The piston-cylinder unit 42 of the piston pump is designed as a single-use component and is firmly integrated into the cross-flow filtration device 12 (wherein the piston 44 of course is shiftable in the cylinder 46). The drive unit on the other hand, by means of which the piston 44 is driven, is designed as a reusable separate unit and is not firmly integrated into the cross-flow filtration device 12. The drive unit is coupled to the piston 44 in a suitable way. To maintain a continuous flow, two of such pumps can also be provided for the cross-flow filtration device 12.

(30) FIG. 5c shows a pump mechanism 36 which is similar to the pump mechanism of a manually actuatable soap dispenser or a manually actuatable spray pump. The essential parts of the actual pump mechanism 36, including a pressing device 48, are designed as single-use components and are firmly integrated into the cross-flow filtration device 12 (wherein a part of the pressing device 48 of course is shiftable). Like in the variant described above, the drive unit by means of which the pressing device 48 is driven, is designed as a reusable separate unit and is not firmly integrated into the cross-flow filtration device 12. The drive unit is coupled to the pressing device 48 in a suitable way. To maintain a continuous flow, two of such pumps can also be provided for the cross-flow filtration device 12.

(31) The above-described pump mechanisms 36 are not only suitable for a cross-flow filtration device 12 of the filtration module, but also for a cleaning module 30 for delivering the cleaning fluid.

(32) The above-described pump mechanisms 36 can also be provided at points of a single-use filtration module 10 other than the points described, for example on a single-use flow path.

(33) FIGS. 6a to 6c by way of example show a cross-flow filtration device 12 with various ports in various views. The ports are firmly integrated into the cross-flow filtration device 12 or into a single-use flow path insertable into the cross-flow filtration device 12. The cross-flow filtration device 12 in turn can be integrated into a filtration module 10 (cf. FIG. 1) or be insertable into such a module 10 as a separate unit (cf. FIG. 2).

(34) As can be seen in the sectional view of FIG. 6a, a filter device 52 with a filter membrane 54, which on a first side is overflown by the process fluid, is disposed behind a fluid inlet 50 as seen in flow direction. At a first fluid outlet 56 the retentate exits, which is left on the first side of the filter membrane 54. At a second fluid outlet 58 on the other side of the filter membrane 54 the permeate exits, which is withdrawn through the filter membrane 54 transversely to the flow direction. While the fluid inlet 50 and the first fluid outlet 56 are arranged on opposite side walls of the cross-flow filtration device 12, the second fluid outlet 58 is disposed in the bottom wall of the device 12.

(35) Between the fluid inlet 50 and the filter device 52 a first pressure sensor port 60 is provided. More exactly, the first pressure sensor port 60 leads from the upper wall of the cross-flow filtration device 12 into the channel which extends from the fluid inlet 50 to the filter device 52. A second pressure sensor port 62 and a valve port 64 each lead from the upper wall into the channel between the filter device 52 and the first fluid outlet 56. A third pressure sensor port 66 leads from the bottom wall into the channel between the filter device 52 and the second fluid outlet 58, i.e. the second fluid outlet 58 and the third pressure sensor port 66 are arranged one beside the other.

(36) FIGS. 7a to 7c show three variants of a valve mechanism partly integrated into the cross-flow filtration device 12, which can be used for the valve port 64 between the filter device 52 and the first fluid outlet 56 as shown in FIGS. 6a and 6c or for other valve ports of the cross-flow filtration device 12. Variants will be explained below using the example of the valve port 64.

(37) In the variant shown in FIG. 7a, a tappet 68 is axially movably guided in the valve port 64. The channel extending from the filter device 52 to the first fluid outlet 56 is at least partly formed as an elastic hose 70. The valve port 64 is arranged such that at a first end the tappet 68 can be urged in the direction of the hose 70 so that the opposite second end of the tappet 68 compresses the hose 70. The cross-sectional area of the interior of the hose can be reduced in size and the throughflow can be reduced correspondingly. The elastic hose 70 is able to again push the tappet 68 back when no (or only a small) pressure is exerted on its second end. While the elastic hose 70 is a single-use component firmly integrated into the cross-flow filtration device 12, the tappet 68 and possible actuating elements coupled to the same, by means of which the position of the tappet 68 is adjusted, are designed as separate reusable components and are not firmly integrated into the cross-flow filtration device 12.

(38) In contrast to the variant described above, no flexible hose is provided in the variant shown in FIG. 7b. Rather, at the orifice of the valve port 64 towards the channel extending from the filter device 52 to the first fluid outlet 56 a flexible seal 72 is provided, which seals the channel against the valve port 64. In the seal 72 a tappet 68 or a wedge is guided such that it can dip into the channel substantially perpendicularly. In this way, the flow cross-section is reduced. The tappet 68 or wedge can be moved back again by pulling. Here, both the tappet 68 or wedge and the seal 72 are designed as single-use components and are firmly integrated into the cross-flow filtration device 12 (wherein the tappet 68 of course is shiftable in the valve port 64).

(39) In the variant shown in FIG. 7c, an elastic membrane 74 is stretched over the orifice of the valve port 64 into the channel instead of the seal. The membrane 74 can be pressed into the channel by a tappet 68 such that the flow cross-section is reduced. The membrane 74—similar to the hose 70 in the variant of FIG. 7a—represents a sterile barrier so that the tappet 68 and possible actuating elements coupled to the same, by means of which the position of the tappet 68 is adjusted, can be designed as separate reusable components and correspondingly are not firmly integrated into the cross-flow filtration device 12, while the membrane 74 is a single-use component firmly integrated into the cross-flow filtration device 12.

(40) In particular in the variant described last, compressed gas can also be used for deflecting the membrane 74 instead of the tappet 68.

(41) A valve port can also be provided at points of a single-use filtration module 10 other than the points described, at a single-use flow path or at a cleaning module 30.

(42) FIGS. 8a and 8b show two variants of a pressure sensor mechanism partly integrated into a cross-flow filtration device 12, as they can be used for example in the pressure sensor ports 60, 62, 66 to be seen in FIGS. 6a to 6c.

(43) In the variant shown in FIG. 8a, a thread 76 is incorporated at an outside end of the pressure sensor port 60, e.g. into an orifice in the outer wall of the cross-flow filtration device 12, a flange, a connecting port or the like, into which a pressure sensor 78 with the appropriate counter-thread is screwed. A pressure membrane 80 made of an elastomer is clamped at the outside end of the pressure sensor port 60 such that its pressure-dependent deflection triggers a corresponding signal in the pressure sensor 78. While the pressure membrane 80 is a single-use component firmly integrated into the cross-flow filtration device 12, the pressure sensor 78 is designed as a reusable separate component and is not firmly integrated into the cross-flow filtration device 12.

(44) In the variant shown in FIG. 8b, in contrast to the variant described above, the pressure sensor 78 is not screwed into a thread of the cross-flow filtration device 12, but into a thread 76 which is formed in an opening of a base plate 82 of the filtration system. On this base plate 82, the cross-flow filtration device 12 with the pressure membrane 80 is arranged and fastened above the pressure sensor 78 such that upon pressurization the pressure membrane 80 is deflected in the direction of the pressure sensor 78 and a corresponding signal is triggered in the pressure sensor 78.

(45) The pressure membrane 80 and/or the pressure sensor 78 can also be provided at points of a single-use filtration module 10 other than the points described, at a single-use flow path or at a cleaning module 30.

(46) Other sensor devices can also be provided at such ports on a cross-flow filtration device 12 or at another point of a single-use filtration module 10, at a single-use flow path or a cleaning module 30, such as sensor devices for determining the electric conductivity, the pH value, the viscosity or the protein concentration by using a suitable UV sensor or other spectroscopy. In these cases, a permeable membrane or another device is provided instead of the pressure membrane 80 to branch off a fluid quantity.

(47) The automated filtration system with the described modules 10, 30 and components chiefly is provided for the concentration and diafiltration (especially for the stabilization, final formulation and/or separation of impurities) of protein solutions by a cross-flow technology. The modules 10, 30 and components can be adapted to various kinds of cross-flow filtration, in particular to so-called “single-pass”, “batch” or “feed-and-bleed” configurations. In principle, the automated filtration system can also be designed for other filtration technologies, such as the classical “dead-end” filtration.

LIST OF REFERENCE NUMERALS

(48) 10 filtration module 12 cross-flow filtration device 14 connector (module) 16 recirculation container 18 sensor device 20 valve 22 pump 24 fluid port 26 outer wall 28 connector (cross-flow filtration device) 30 cleaning module 32 cleaning fluid container 34 sensor port 36 pump mechanism 38 pump hose 40 roller unit 42 piston-cylinder unit 44 piston 46 cylinder 48 pressing device 50 fluid inlet 52 filter device 54 filter membrane 56 first fluid outlet 58 second fluid outlet 60 first pressure sensor port 62 second pressure sensor port 64 valve port 66 third pressure sensor port 68 tappet 70 hose 72 seal 74 membrane 76 thread 78 pressure sensor 80 pressure membrane 82 base plate