Flushing system in drill bits
11174684 · 2021-11-16
Assignee
Inventors
Cpc classification
E21B10/38
FIXED CONSTRUCTIONS
International classification
Abstract
A flushing system in a drill bit, which has a body that defines the flushing system, can include an inlet to facilitate supply of pressurized fluids into a bore hole. A cutting surface of the drill bit is provided with a main opening that defines a main passageway in communication with the inlet. A peripheral surface of the drill bit is provided with a secondary opening that defines a secondary passageway in communication with the inlet. The secondary passageway is disposed at an angle from a horizontal reference plane. The horizontal reference plane is defined between the inlet and the origin of the main passageway and is perpendicular to a central longitudinal axis of the body of the drill bit. An origin of the secondary passageway is at a distance from the origin of the main passageway.
Claims
1. A drill bit, comprising: a body adapted to flush cut matter from a bore hole, the body defining a flushing system, the flushing system including: an inlet to facilitate supply of pressurized fluids to flush the cut matter from the bore hole; a cutting surface provided with at least one main opening that is in communication with the inlet, wherein the at least one main opening allows passing of the pressurized fluids from the inlet to the bore hole and defines a main passageway originating from the inlet to the cutting surface; and a peripheral surface, surrounding the cutting surface, provided with at least one secondary opening that is in communication with the inlet, wherein the at least one secondary opening allows passing of the pressurized fluids from the inlet to the bore hole and defines a secondary passageway originating from the inlet to the peripheral surface, the secondary passageway being disposed at an acute angle with respect to a horizontal reference plane that is defined between the inlet and the origin of the main passageway and is perpendicular to a central longitudinal axis of the body, the origin of the secondary passageway being positioned at a distance from the horizontal reference plane, an edge defining a corner forms an interface between the cutting surface and the peripheral surface, a plurality of inserts are positioned on the cutting surface and a position of the at least one secondary opening on the peripheral surface is determined by the positioning of the plurality of inserts on the cutting surface, none of the inserts are positioned at a portion of the edge between the at least one secondary opening and a region on the cutting surface in front of said portion of the edge and said at least one secondary opening in a direction from said at least one secondary opening toward said portion and said region on the cutting surface, and none of the inserts are positioned in said region.
2. The drill bit of claim 1, wherein the origin of the at least one secondary passageway precedes the origin of the at least one main passageway from the inlet.
3. The drill bit of claim 1, wherein the origin of the at least one main passageway precedes the origin of the at least one secondary passageway from the inlet.
4. The drill bit of claim 1, wherein the cutting surface is provided with two main openings of the at least one main opening, the two main openings independently defining two main passageways originating from the inlet and disposed at an angle from the central longitudinal axis of the drill bit.
5. The drill bit of claim 4, wherein the horizontal reference plane is defined at an outer neck surface of the body that is perpendicular to the central longitudinal axis.
6. The drill bit of claim 5, wherein the two secondary openings are diametrically similar.
7. The drill bit of claim 5, wherein the two secondary openings are diametrically dissimilar.
8. The drill bit of claim 1, wherein the peripheral surface is provided with two secondary openings of the at least one secondary opening, the two secondary openings independently defining two secondary passageways originating from the inlet disposed at an angle from the central longitudinal axis of the drill bit.
9. The drill bit of claim 1, wherein the peripheral surface includes a plurality of longitudinal slots and the at least one secondary opening is provided in one of the plurality of the longitudinal slots.
10. The drill bit of claim 1, wherein the angle of the at least one secondary passageway with respect to the horizontal reference plane ranges from 37 degrees to 43 degrees.
11. The drill bit of claim 1, wherein the inlet defines a recess having one of a hemispherical shape, a semi-elliptical shape, a flanged shape, a dished shape, a cone shape, and a flat shape at the origin of the at least one main passageway.
12. The drill bit of claim 1, wherein an intersection of a central longitudinal axis of the at least one main passageway with the central longitudinal axis defines the origin of the at least one main passageway and an intersection of a central longitudinal axis of the at least one secondary passageway with the central longitudinal axis defines the origin of the at least one secondary passageway.
13. A method for configuring a drill bit to flush cut matter from a bore hole, the method comprising: providing an inlet in a body of the drill bit to facilitate supply of pressurized fluids to the bore hole; providing at least one main opening in a cutting surface that is in communication with the inlet, wherein the at least one main opening defines a main passageway originating from the inlet to the cutting surface; providing at least one secondary opening, in a peripheral surface surrounding the cutting surface, that is in communication with the inlet, wherein the at least one secondary opening defines a secondary passageway originating from the inlet to the peripheral surface, the secondary passageway being disposed at an angle with respect to a horizontal reference plane that is defined between the inlet and the origin of the main passageway and is perpendicular to a central longitudinal axis of the body, and the origin of the secondary passageway from the inlet being positioned at a distance from the horizontal reference plane; determining a diameter of the drill bit; determining velocity of the pressurized fluids through the at least one secondary opening; determining a pressure differential between a pressure of the pressurized fluids around the cutting surface relative to a pressure of the pressurized fluids at the inlet; and reconfiguring the secondary opening based on the diameter of the drill bit, the velocity and the pressure differential.
14. The method of claim 13, wherein the reconfiguring of the at least one secondary opening includes: determining a diameter of the at least one secondary passageway; determining a total of a circumferential area of the at least one main opening and a circumferential area of the at least one secondary opening; reconfiguring the angle of the at least one secondary passageway with respect to the horizontal reference plane; and reconfiguring the distance of the origin of the at least one secondary passageway from the horizontal reference plane.
15. The method of claim 14, wherein the diameter, the total circumferential area, the angle, and the distance are empirically determined and reconfigured respectively to improve efficiency and a total lifespan of the drill bit.
16. The method of claim 15, wherein a total of circumferential areas of the two main openings and circumferential areas of the two secondary openings is equivalent to a total of circumferential areas of three main openings of the at least one main opening.
17. The method of claim 13, wherein the drill bit is configured with two main openings of the at least one main opening and two secondary openings of the at least one secondary opening.
18. The method of claim 13, wherein the providing of the at least one secondary opening is dependent on spatial positions of a plurality of inserts provided on the cutting surface such that none of the plurality of inserts are in direct communication with the pressurized fluids exiting from the at least one secondary opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) Reference will now be made in detail to embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
(9) Referring to
(10) The drill bit 100 defines a body 106 that is adapted to cut and drill through a work surface 104 and form a bore hole 102. The body 106 includes the inlet 108, two main openings 110, 110′, and two secondary openings 112, 112′. The inlet 108 facilitates supply of pressurized fluids into the bore hole 102 via the two main openings 110, 110′ and the two secondary openings 112, 112′ in order to flush cut matter from the bore hole 102. The pressurized fluids may be hydraulic fluids or compressed air having inherent velocity and pressure. During operation, the pressurized fluids may be continuously supplied at the inlet 108 and allowed to enter the bore hole 102 via the two main openings 110, 110′ and the two secondary openings 112, 112′. Pressure from the pressurized fluids exiting from the two main openings 110, 110′, and the two secondary openings 112, and 112′ forces freshly cut matter from a bottom of the bore hole 102 to pass through an annular space 114 around the drill bit 100 and exit through to an outlet 116 that is level with the work surface 104.
(11) Referring to
(12) The flushing system 200 further includes a cutting surface 206 that is provided with at least one main opening 208 (also see
(13) The flushing system 200, in addition, includes a peripheral surface 212, surrounding the cutting surface 206, that is provided with at least one secondary opening 214. Although not limited, the peripheral surface 212 may be parallel to the central longitudinal axis 210 of the drill bit 100. The secondary opening 214 is in communication with the inlet 204 such that the secondary opening 214 also allows passing of the pressurized fluids from the inlet 204 to the bottom of the bore hole 102. The secondary opening 214 defines a secondary passageway 213′ originating from the inlet 204 to the peripheral surface 212. The secondary passageway 213′ is disposed at an angle 217 with respect to a horizontal reference plane 216. The angle 217 of the secondary passageway 213′ with respect to the horizontal reference plane 216 may range from 37 degrees to 43 degrees. The horizontal reference plane 216 is defined between the inlet 204 and the origin 221′ of the main passageway 207′ and is perpendicular to the central longitudinal axis 210 of the body 202. An intersection of the central longitudinal axis 210 and the horizontal reference plane 216 defines a reference point 220′. In some embodiments, the horizontal reference plane 216 may be defined at an outer neck surface 219 on the body 202 of the drill bit 100. The outer neck surface 219 may a flat circumferential surface that may be perpendicular to the central longitudinal axis 210 of the body 202 of the drill bit 100. In some embodiments, the horizontal reference plane 216 may also be define at the intersection of the central longitudinal axis 221 of the main passageway 207′ with the central longitudinal axis 210 of the body 202.
(14) The angle 217 of the secondary passageway 213′ and a diameter of the secondary passageway 213′ may be determined by evaluating one or more factors. The factors include, but are not limited to, a diameter of the drill bit 100, velocity of the pressurized fluids passing through the secondary opening 214, and a pressure differential between pressure of the pressurized fluids measured at the inlet 204 and pressure of the pressurized fluids measured around the cutting surface 206 of the drill bit 100. For example, the angle 217 of the secondary passageway 213′ may need to be increased above 43 degrees and/or decreased below 37 degrees for different diameters of the drill bit 100. Further, the diameter of the secondary passageway 213′ may need to be altered in order to moderate the velocity of the pressurized fluids. Also, the diameter of the secondary passageway 213′ may need to be altered in order to moderate the pressure differential.
(15) An intersection of a central longitudinal axis 215 of the secondary passageway 213′ with the central longitudinal axis 210 of the body 202 defines the origin 220″ of the secondary passageway 213′. The origin 220″ of the secondary passageway may be at a distance (see
(16) In some embodiments, the cutting surface 206 of the drill bit 100 is provided with an additional main opening 208′ (see
(17) The peripheral surface 212 may also be provided with an additional secondary opening 214′ (see
(18) According to one aspect of the present disclosure, a position of the secondary opening 214 and/or the additional secondary opening 214′ on the peripheral surface 212 is determined by a position of the inserts 218 such that none of the inserts 218 are in direct communication with the pressurized fluids exiting from the secondary opening 214 and/or the additional secondary opening 214′. Accordingly, no insert 218 is positioned in a region 225 that is immediately in front of the secondary opening 214 and/or the additional secondary opening 214′.
(19) Further to the embodiments disclosed herein, different variations and implementations of the two secondary openings 214, 214′ on the peripheral surface 212 may be contemplated. For example, the peripheral surface 212 may be provided with multiple secondary openings and hence, multiple secondary passageways disposed at different angles from the horizontal reference plane 216. Similarly, the cutting surface 206 may be provided with multiple main openings and hence, multiple main passageways disposed at different angles from the central longitudinal axis 210 of the drill bit 100. Positions of the inserts 218 may also be manipulated with respect to positions of the multiple secondary passageways such that none of the inserts 218 are provided in the region 225 immediately in front of the multiple secondary passageways respectively. Multiple secondary passageways with similar and/or dissimilar diameters may also be provided. In some embodiments, a total of circumferential areas of the two main openings 208, 208′ and circumferential areas of the two secondary openings 214, 214′ respectively may be equivalent to a total of circumferential areas of three main openings and no secondary opening respectively.
(20) Referring to
INDUSTRIAL APPLICABILITY
(21) During operation (see
(22) Corresponding to the pressurized fluids exiting the two main openings 208, 208′ and the two secondary openings 214, 214′ as shown in
(23) The secondary passageway 213′ and/or the additional secondary passageway 213″ in the drill bit 100 having the flushing system 200 of
(24) For example, referring to
(25) In another example, referring to
(26) In yet another example, referring to
(27) In another example, referring to
(28) Accordingly, maintaining the angle of the secondary passageway 213′ and/or the additional secondary passageway 213″ at 43 degrees and the distance of the secondary passageway 213′ and/or the additional secondary passageway 213″ at 5 mm is empirically determined to improve an overall efficiency of the drill bit 100. The overall efficiency of the drill bit 100 may be defined by the rate of penetration of the drill bit 100 through the bore hole 102 and the total lifespan of the drill bit 100.
(29) The drill bit 100 may also be configured by means of a method in a digital simulation environment. For example, referring to
(30) The method also includes a step 242 of providing at least one secondary opening 214, in the peripheral surface 212 surrounding the cutting surface 206, that is in communication with the inlet 204. The secondary opening 214 defines the secondary passageway 213′ originating from the inlet 204 to the peripheral surface 212. The secondary passageway 213′ may also be disposed at the angle 217, 226, 230, 234 (see
(31) In addition, the method includes a step 246 of determining a diameter of the drill bit 100, a step 248 of determining a velocity of the pressurized fluids through the secondary opening 214, and a step 250 of determining a pressure differential between a pressure of the pressurized fluids around the cutting surface 206 relative to a pressure of the pressurized fluids at the inlet 204. Lastly, the method a step 252 of reconfiguring the secondary opening 214 based on the diameter of the drill bit 100, the velocity and the pressure differential.
(32) The step 242 of providing of the secondary opening 214 may be dependent on spatial positions of the plurality of inserts 218 provided on the cutting surface 206 of the drill bit 100. The secondary opening 214 may be positioned such that none of the plurality of the inserts 218 are in direct communication with pressurized fluids exiting from the secondary opening 214. For example, no insert 218 (see
(33) The step 252 of reconfiguring the secondary opening 214 may include determining a diameter of the secondary opening 214. The step 252 may also include determining the total of circumferential areas of the two main openings 208, 208′ and the circumferential areas of the two secondary openings 214, 214′. Further, the step 252 may include reconfiguring the angle 217, 226, 230, 234 (see
(34) The step 238 of providing the inlet 204 in the body 202 of the drill bit 100, the step 240 of providing the main opening 208 and the step 242 of providing the secondary opening 214 may involve one or more machining processes such as, but not limited to, drilling, reaming, boring, tapping, counter-boring, and counter-sinking during fabrication or manufacture of the drill bit 100.
(35) It will be apparent to those skilled in the art that various modifications and variations can be made to the method and/or system of the present disclosure without departing from the scope of the disclosure. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the method and/or system disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalent.