Hybrid drive transmission unit and method for operating a vehicle with a hybrid drive
11220254 ยท 2022-01-11
Assignee
Inventors
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60K6/20
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60K6/30
PERFORMING OPERATIONS; TRANSPORTING
B60W10/113
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4816
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60W10/24
PERFORMING OPERATIONS; TRANSPORTING
B60W30/192
PERFORMING OPERATIONS; TRANSPORTING
B60W2510/0241
PERFORMING OPERATIONS; TRANSPORTING
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
B60W2510/1005
PERFORMING OPERATIONS; TRANSPORTING
B60W2510/0208
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K6/30
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hybrid drive transmission unit for a vehicle with an internal combustion engine and an electric motor for the drive part, includes a power-split transmission with sub-transmissions and a torsion-damping unit with a gyrating mass interconnected between the internal combustion engine and the power-split transmission. A clutch is interconnected between the internal combustion engine and the torsion-damping unit, by which the internal combustion engine can be activated, switching from the electromotive operating mode.
Claims
1. A hybrid drive transmission unit for a vehicle which, for drive purposes, has an internal combustion engine and an electric motor, comprising: a power-split transmission which is interconnected between the internal combustion engine and an output shaft, the power-split transmission having component transmissions and associated component transmission clutches, wherein the electric motor is coupled to a component transmission which is close to the electric motor in order to be able to drive the output shaft by way of said component transmission close to the electric motor; a torsion damping unit interconnected between the internal combustion engine and the power-split transmission, the damping unit having an oscillating mass; and a clutch which is interconnected between the internal combustion engine and the torsion damping unit, wherein the interconnected clutch is a rapidly shifting clutch which is closable in fewer than 150 msec.
2. The hybrid drive transmission unit according to claim 1, wherein the torsion damping unit is a dual-mass flywheel, a torsion damper or a speed-adaptive absorber.
3. The hybrid drive transmission unit according to claim 1, wherein the electric motor is coupled to that component transmission which contains a 2nd lowest gear.
4. The hybrid drive transmission unit according to claim 1, wherein the electric motor is coupled fixedly in terms of torque to a drive side of the component transmission, between a gear and an associated component transmission clutch.
5. A hybrid drive transmission unit for a vehicle which, for drive purposes, has an internal combustion engine and an electric motor, comprising: a power-split transmission which is interconnected between the internal combustion engine and an output shaft, the power-split transmission having component transmissions and associated component transmission clutches, wherein the electric motor is coupled to a component transmission which is close to the electric motor in order to be able to drive the output shaft by way of said component transmission close to the electric motor; a torsion damping unit interconnected between the internal combustion engine and the power-split transmission, the damping unit having an oscillating mass; and a clutch which is interconnected between the internal combustion engine and the torsion damping unit, wherein the interconnected clutch is a rapidly shifting clutch which is closable in fewer than 50 msec.
6. A method for operating a vehicle with a hybrid drive including an internal combustion engine, having a crankshaft, and an electric motor, and with a hybrid drive transmission including a power-split transmission interconnected between the internal combustion engine and an output shaft, a torsion damping unit having an oscillating mass interconnected between the internal combustion engine and the power-split transmission, and an interconnected clutch interconnected between the internal combustion engine and the torsion damping unit, wherein the power-split transmission has component transmissions and associated component transmission clutches, the electric motor is coupled to a component transmission which is close to the electric motor in order to be able to drive the output shaft, a component transmission clutch of the component transmission to which the electric motor is coupled forms a component transmission clutch which is close to the electric motor, and a component transmission clutch of the component transmission to which the electric motor is not coupled forms a component transmission clutch which is remote from the electric motor, the method comprising the steps of: a) during an electric driving mode, the interconnected clutch is open and the internal combustion engine is switched off; and b) starting the internal combustion engine by closing the interconnected clutch and by transmitting kinetic energy of the oscillating mass which is driven during the electric driving mode to the crankshaft in order to bring the internal combustion engine to a self-sustaining rotation speed.
7. The method according to claim 6, wherein before closing the interconnected clutch for starting purposes in accordance with step b) and when a prespecified minimum rotation speed of the oscillating mass is reached, the component transmission clutches are open or held in a slip mode, wherein the electric motor further drives the vehicle until the internal combustion engine applies a prespecified torque.
8. The method according to claim 7, wherein for starting in accordance with step b) at a vehicle speed below a prespecified speed, before closing the interconnected clutch and/or after closing the interconnected clutch, the output-side component transmission clutch from amongst the two component transmission clutches will be or is shifted to the slip mode.
9. The method according to claim 8, wherein the output-side component transmission clutch, in the slip mode, is adjusted and the electric motor is brought to a rotation speed such that a required torque is applied to the output shaft by the electric motor and/or the oscillating mass is accelerated to a prespecified minimum rotation speed.
10. The method according to claim 9, wherein the interconnected clutch is opened immediately before a beginning of the slip mode and/or wherein the slip mode is maintained during starting of the internal combustion engine in step b).
11. The method according to claim 6, wherein for starting in accordance with step b) at a vehicle speed below a prespecified speed and/or during starting in accordance with step b) during start-up of the vehicle, the component transmission clutch which is close to the electric motor is closed and the component transmission clutch which is remote from the electric motor is brought to a slip mode, the torque of the electric motor is transmitted to the output shaft via the two component transmission clutches and by way of the component transmission which is remote from the electric motor.
12. The method according to claim 11, wherein after closing the interconnected clutch, the component transmission clutch which is close to the electric motor remains closed and the component transmission clutch which is remote from the electric motor remains in the slip mode, until the internal combustion engine starts.
13. The method according to claim 12, wherein after starting the internal combustion engine in accordance with step b), the component transmission clutch which is remote from the electric motor is closed, and, when the torque which is introduced into the power-split transmission by the electric motor is reached or exceeded by the torque which is introduced into the power-split transmission by the internal combustion engine, the component transmission clutch which is close to the electric motor is opened, so that torque passes to the output shaft exclusively by way of the internal combustion engine.
14. The method according to claim 6, wherein for the purpose of starting the internal combustion engine in accordance with step b), a higher gear than the lowest gear is selected above a prespecified minimum speed during the electric driving mode, wherein said higher gear is located in the component transmission which is remote from the electric motor, and the component transmission clutch which is remote from the electric motor is shifted to the slip mode, wherein a lower gear is then engaged in the component transmission which is close to the electric motor and the component transmission clutch which is remote from the electric motor is opened, so that the oscillating mass is accelerated on account of the lower gear.
15. The method according to claim 14, wherein after starting the internal combustion engine, the torque of said internal combustion engine is passed to the output shaft by at least partially closing the component transmission clutch which is remote from the electric motor and the component transmission clutch which is close to the electric motor is opened, wherein the electric motor remains engaged until the torque of the internal combustion engine increases to the level of the torque of the electric motor which is applied to the output shaft.
16. The method according to claim 15, wherein for the purpose of starting the internal combustion engine in accordance with step b), 3rd gear is initially selected above a prespecified minimum speed during the electric driving mode, then a downshift to 2nd gear occurs and the output shaft is driven by the electric motor above 2nd gear and, in a following step, still before closing the interconnected clutch, the component transmission clutch which is close to the electric motor is opened and the component transmission clutch which is remote from the electric motor is closed, so that the torque of the electric motor is introduced into the component transmission which is remote from the electric motor by way of the component transmission which is close to the electric motor and the output shaft, and the oscillating mass is accelerated by closing the component transmission clutch which is remote from the electric motor.
17. The method according to claim 6, wherein after starting the internal combustion engine in accordance with step b), one of the component transmission clutches is closed in order to couple the crankshaft to the output shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE DRAWINGS
(12)
(13) An output shaft 16, which drives wheels 18 in the present case, can selectively be driven by means of the electric motor 14 and/or the internal combustion engine 12.
(14) The electric motor 14 is permanently coupled into a power-split transmission 20 (a dual-clutch transmission here). The power-split transmission 20 has two component transmissions 22, 24, and also associated component transmission clutches 26 and, respectively, 28 connected upstream. Torque can be passed to the output shaft 16 by means of the component transmission 22 or the component transmission 24 or possibly by means of both component transmissions via the component transmission clutches 26, 28.
(15) The component transmission 22 comprises, for example, the even gears 2, 4, 6 etc. and also the reverse gear, while the component transmission 24 has the odd gears 1, 3, 5 etc. Reference symbol 30 relates to the coupling tooth systems of the gear stages in the component transmissions 22, 24 but also part of the component transmission. Reference symbol 32 denotes a controller for the electric motor 14.
(16) The crankshaft 36, which is connected to an interconnected, rapidly shifting clutch 38 on the output side is first seated on the output side of the internal combustion engine 12 between the input 34 of the dual-clutch transmission 20 and the internal combustion engine 12. A torsion damping unit 40, which can be a dual-mass flywheel, a torsion damper or a rotation speed-adaptive absorber and is provided with one or more oscillating masses or has coupled thereto, is connected between the clutch 38 and the input 34 of the dual-clutch transmission 20.
(17) The oscillating mass is not illustrated separately; in the illustrated exemplary embodiment, it is integrated in the torsion damping unit 40 in a known manner.
(18) All of the clutches 26, 28, 38 can be electrically switched by means of a controller which can also be the controller 32.
(19) In the embodiment illustrated in
(20) The interconnected clutch 38 is a rapidly shifting clutch which can be closed in less than 150 msec, in particular 50 msec.
(21) In the state illustrated in
(22) The vehicle preferably does not have a separate starter for the internal combustion engine 12, which engine can be started exclusively by means of the electric motor 14. However, this is not intended to be understood as restrictive, rather it is also possible for the vehicle to have a starter for the internal combustion engine 12 but to use said starter only when the vehicle is not in the electric operating mode, but rather is immediately switched to the combustion mode during starting.
(23) The text which follows will explain, for both of these options, how the internal combustion engine 12 is driven and started in an abrupt and pulsed manner exclusively by means of the electric motor 14 from the purely electric driving mode by skilled shifting strategies by way of the internal combustion engine being brought to a so-called self-sustaining rotation speed, even during start-up of the vehicle or in the creep driving mode.
(24) The torque sections identified by arrows specify those torque paths within the vehicle and its hybrid drive transmission unit in which a torque is transmitted.
(25)
(26) Output driving via the component transmission clutch 28 does not take place in the component transmission 22 on account of a rotation speed equalization in the synchronization unit.
(27) Since the clutch 38 is open, the crankshaft 36 is not driven. However, the torsion damping unit 40 and its oscillating mass are driven.
(28) Moreover, with respect to the currently selected gear, the corresponding gear is indicated by a circle formed by an interrupted line. In
(29) Owing to the slip in the component transmission clutch 28, it is possible to speed up the torsion damping unit 40 to a rotation speed which is higher than that rotation speed which is passed to the component transmission 24 downstream of the component transmission clutch 28. Therefore, the oscillating mass is brought to a higher rotation speed, without the output shaft 16 being accelerated at the same time.
(30) As soon as a start request is made and a sufficient amount of kinetic energy is available by means of the rapidly rotating oscillating mass in order to therefore accelerate the internal combustion engine 12 to a self-sustaining rotation speed, the clutch 38 is closed (
(31) In the next method step (
(32) The electric motor 14 also introduces a torque into the power-split transmission 20, so that briefly both the internal combustion engine 12 and also the electric motor 14 provide a torque for the output shaft 16.
(33) Then, according to
(34) The same hybrid drive transmission unit which is illustrated in
(35) According to
(36) For the purpose of starting the internal combustion engine, the clutch 38 is then suddenly closed according to
(37) Then (
(38) This start-up in accordance with the abovementioned method according to
(39) If the vehicle is above a prespecified minimum speed which can correspond to the limit speed just mentioned, the method described below using
(40) It should be stressed in general that, if the vehicle is intended to be driven only in the electric motor mode and the internal combustion engine 12 is not intended to be switched on, the component transmission clutch 28 can of course also be completely closed in order to not waste any energy in the component transmission clutch 28. The component transmission clutch 28 is shifted over to the slip mode, this being explained above and also being illustrated in
(41) In the creep mode, it may optionally be advantageous to bring the oscillating mass to a higher rotation speed by shifting over the drive path to the component transmission 22 and using 2nd gear, which is synchronized by slip build up in the component transmission clutch 28, and then to maintain said higher rotation speed, without slip in the component transmission clutches. To this end, according to
(42) However, in order to be able to shift from 3rd gear to 2nd gear (from
(43) In accordance with the step according to
(44) Therefore, even in the case of a reduction in speed, the kinetic energy in the oscillating mass and the parts which are directly coupled to it, apart from the component transmission clutches 26, 28 for speeding up the internal combustion engine 12, can be ensured and the component transmission clutches 26, 28 can be opened and the clutch 38 can be closed, as shown in
(45) As soon as the internal combustion engine 12 is started, see
(46) After the transmission of torque (see
(47)
(48) According to
(49) In a manner corresponding to
(50) On request, the clutch 38 is suddenly closed (
(51)
(52)
(53) By opening the component transmission clutch 26, the torque flow is then (
(54) Therefore, enough kinetic energy is available in the oscillating mass 40 in order to start the internal combustion engine by opening the component transmission clutch 28 and then closing the clutch 38, see
(55) If the engine is started, according to
(56) As an alternative, the internal combustion engine 12 can also be connected to 1st gear by closing the component transmission clutch 28, in which case the component transmission clutch 26 is opened.
(57)
(58)
(59) This limit speed can be the limit speed starting from which the creep speed is present, or else can lie below said creep speed. However, in practice, said limit speed can also be higher than the creep speed for design reasons. In each case, said speed is selected such that driving in 1st gear is still possible.
(60) In this situation, the electric motor 14 drives the output shaft 16 by means of 1st gear of the component transmission 24 and at the same time the oscillating mass via the closed component transmission clutch 28. The component transmission clutch 26 is open, and no torque is transmitted by means of the component transmission 22. 2nd gear is preselected.
(61) However, in this case, the speed of the vehicle is so high that shifting to 2nd gear is also possible, see
(62) In this case, the component transmission clutch 26 is in the slip mode and the component transmission clutch 28 is closed. This allows the torque flow to be redirected from the component transmission 24 to the component transmission 22 and to reach the output shaft 16 by increasing the torque in the component transmission clutch 26.
(63) This course, illustrated with reference to
(64) After torque transfer is complete, 1st gear is disengaged according to
(65) The component transmission clutch 26 then enters the slip mode (see
(66) The so-called pulse start then takes place according to
(67)
(68) The component transmission clutch 26 is closed and reduces the slip. Both the internal combustion engine and also the electric motor pass torque by means of the component transmission 22 to the output shaft 16.
(69) Finally, the component transmission clutch 28 can be opened and the electric motor 14 can be switched off, see
(70) The electric motor can of course also be connected as a generator for boosting purposes or for recuperation purposes during driving by the internal combustion engine 12.
(71) In the embodiment according to
(72) The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.