Modular subfloor arrangement for an aircraft
11220347 · 2022-01-11
Assignee
Inventors
- Gottfried Huebner (Fuenfstetten, DE)
- Stefan Probst (Schoenau, DE)
- Frank Loeser (Kaisheim, DE)
- Robert Seiler (Moenchsdeggingnen, DE)
Cpc classification
B64D37/06
PERFORMING OPERATIONS; TRANSPORTING
B64D37/04
PERFORMING OPERATIONS; TRANSPORTING
B64F5/60
PERFORMING OPERATIONS; TRANSPORTING
B64F5/10
PERFORMING OPERATIONS; TRANSPORTING
B64C2211/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64D37/04
PERFORMING OPERATIONS; TRANSPORTING
B64D37/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A modular subfloor system comprises first longitudinal structural frames, lateral regions, and a modular tank system that is connected to the first longitudinal structural frames. The modular tank system comprises a bottom shell, an upper panel, second longitudinal structural frames arranged between the bottom shell and the upper panel and transversal structural frames that are arranged between the bottom shell and the upper panel. The transversal structural frames and the second longitudinal structural frames form compartments. The modular tank system further comprises tank bladders arranged in at least some of the compartments and sealing elements that seal the upper panel, the bottom shell, and the at least some of the compartments of the modular tank system.
Claims
1. A modular subfloor system for a fuselage system of a helicopter, wherein the modular subfloor system is one of several components of the fuselage system, and wherein the modular subfloor system is provided for being equipped separately and independently from any other component of the several components of the fuselage system, comprising: first longitudinal structural frames; lateral regions; and a modular tank system that is connected to the first longitudinal structural frames and comprises: a bottom shell of the helicopter, an upper panel, second longitudinal structural frames arranged between the bottom shell and the upper panel, transversal structural frames arranged between the bottom shell and the upper panel, wherein the transversal structural frames and the second longitudinal structural frames form compartments, tank bladders arranged in at least some of the compartments, and sealing elements that seal the upper panel, the bottom shell, and the at least some of the compartments of the modular tank system to ensure at least tightness of the modular tank system relative to the lateral regions.
2. The modular subfloor system of claim 1, wherein the upper panel forms at least a portion of a cabin floor surface of the helicopter.
3. The modular subfloor system of claim 1, further comprising: additional transversal structural frames that connect the first longitudinal structural frames.
4. The modular subfloor system of claim 3, further comprising: an additional bottom shell connected to the first longitudinal structural frames and the additional transversal structural frames.
5. The modular subfloor system of claim 3, wherein at least one structural component of the first longitudinal structural frames, the second longitudinal structural frames, the transversal structural frames, or the additional transversal structural frames receives an upper fuselage.
6. The modular subfloor system of claim 5, wherein the upper fuselage comprises: vertical structural frames that are attached to the at least one structural component.
7. The modular subfloor system of claim 3, further comprising: attachment points that receive a canopy frame.
8. The modular subfloor system of claim 1, wherein the modular tank system further comprises: pipes that connect at least a portion of the tank bladders for fuel transfer between the tank bladders; and refuelling ports that provide access to the tank bladders from outside the modular tank system for filling the tank bladders with fuel.
9. The modular subfloor system of claim 1, wherein the modular tank system further comprises: equipment plates that are arranged on the bottom shell of the modular tank system.
10. The modular subfloor system of claim 9, wherein the equipment plates provide access to the tank bladders from outside the modular tank system for quality testing of the modular tank system.
11. A modular tank system for a modular subfloor system of a fuselage system of a helicopter, wherein the modular subfloor system is one of several components of the fuselage system, and wherein the modular subfloor system is provided for being equipped separately and independently from any other component of the several components of the fuselage system, comprising: a bottom shell of the helicopter; an upper panel that forms at least a portion of a cabin floor surface of the helicopter; longitudinal structural frames arranged between the bottom shell and the upper panel; transversal structural frames arranged between the bottom shell and the upper panel, wherein the transversal structural frames and the longitudinal structural frames form compartments; and sealing elements that seal the upper panel, the bottom shell, and at least some of the compartments of the modular tank system.
12. The modular tank system of claim 11, further comprising: tank bladders arranged in the at least some of the compartments; and pipes that connect at least a portion of the tank bladders.
13. The modular tank system of claim 12, further comprising: refuelling ports that provide access to the tank bladders from outside the modular tank system for filling the tank bladders with fuel.
14. The modular subfloor system of claim 1, wherein the first longitudinal structural frames comprise two laterally spaced apart frames, and the modular tank system is disposed between the spaced frames.
15. The modular subfloor system of claim 1, wherein the sealing elements are disposed between the upper panel, the bottom shell and the tank bladders.
16. The modular subfloor system of claim 15, wherein the sealing elements are connected to the upper panel and the bottom shell.
17. A method of assembling a modular fuselage system for a helicopter, wherein the modular fuselage system comprises a modular subfloor system and an upper fuselage, wherein the modular subfloor system and the upper fuselage are provided for being equipped separately and independently from one another, comprising: receiving first and second longitudinal structural frames; receiving transversal structural frames, a bottom shell, tank bladders, and an upper panel; using the transversal structural frames, the bottom shell, the tank bladders, and the upper panel to form a modular tank system; sealing at least the upper panel and the bottom shell to ensure tightness of the modular tank system; connecting the modular tank system with the first longitudinal structural frames to form the modular subfloor system; receiving the upper fuselage; and mounting the modular subfloor system to the upper fuselage by connecting at least one structural component.
18. The method of claim 17, further comprising: mounting a canopy frame to the upper fuselage and the modular subfloor system.
19. The method of claim 17, wherein using the transversal structural frames, the bottom shell, the tank bladders, and the upper panel to form the modular tank system further comprises: connecting the transversal structural frames with the second longitudinal structural frames; and attaching the bottom shell to the transversal structural frames and the second longitudinal structural frames to form compartments.
20. The method of claim 19, further comprising: arranging the tank bladders in at least some of the compartments; and attaching the upper panel to the transversal structural frames and the second longitudinal structural frames.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments are outlined by way of example in the following description with reference to the attached drawings. In these attached drawings, identical or identically functioning components and elements are labeled with identical reference numbers and characters and are, consequently, only described once in the following description.
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DETAILED DESCRIPTION OF THE INVENTION
(11) Exemplary embodiments may be included in any vehicles with a subfloor system that may include a tank system, if desired. Examples of vehicles may include aircrafts such as airplanes, multicopters, helicopters, drones, or other vehicles that are fuel-driven such as cars, buses, trucks, ships, etc.
(12)
(13) In an effort to simplify the discussion of three-dimensional structures, we introduce three mutually orthogonal directions X, Y and Z, that are sometimes also referred to as “axis”. These three mutually orthogonal directions are illustratively depicted in
(14) A second direction Y is referred to as “transverse direction” or “transverse axis”. Typically, a rotation around the transverse axis of an aircraft is called “pitch”. The terms “side”, “left”, or “right” of the aircraft are relative thereto.
(15) A third direction Z is referred to as “vertical direction”, “vertical axis”, “elevation”, or “elevation axis”. Typically, a rotation around the elevation axis of an aircraft, is called “yaw”. Terms such as “up”, “down”, “high”, or “low” are relative thereto. The directions X, Y and Z together define a referential “XYZ” axis. The directions X and Z together define ante posterior plane XZ of rotary wing aircraft 1.
(16) Helicopter 1 may include one or more rotors, fuselage system 2, modular subfloor system 3, and landing gear 3A. As shown in
(17) Main rotor 1A of helicopter 1 may be illustratively implemented as a multi-blade rotor. Rotor blades are mounted at an associated rotor head, rotate during operation of helicopter 1 around elevation axis Z, and provide lift and forward or backward thrust.
(18)
(19) Modular tank system 5 may be connected to longitudinal structural frames 6. In some embodiments, modular tank system 5 may be at least partially surrounded by lateral regions 14. Modular tank system 5 may include bottom shell 8, upper panel 9, and longitudinal structural frames 7 and transversal structural frames 10 that are arranged between bottom shell 8 and upper panel 9. If desired, transversal structural frames 10 and longitudinal structural frames may be attached to at least one of bottom shell 8 or upper panel 9. As an example, upper panel 9 may form at least a portion of cabin floor surface 4.
(20) Transversal structural frames 10 and longitudinal structural frames 7 may form compartments 11. If desired, tank bladders 12 may be arranged in at least some of the compartments formed by transversal structural frames 10 and longitudinal structural frames 7. Sealing elements 50 may seal upper panel 9, bottom shell 8, and the at least some of the compartments 11 of the modular tank system 5 to ensure at least tightness of the modular tank system 5 relative to the lateral regions.
(21) In some embodiments, modular tank system 5 may be separated from bottom shell 8 of the rotary wing aircraft, for example by auxiliary compartments. In other words, modular tank system 5 and bottom shell 8 may be separate parts of modular subfloor system 3. If desired, bottom shell 8 may be a convex-shaped bowl part. According to one aspect, bottom shell 8 may include a sandwich design with monolithic regions all along longitudinal structural frames 6.
(22) As shown in
(23) Exemplarily, modular subfloor system 3 may house various systems and/or pieces of equipment (e.g., electrical, mechanical, or armouring equipment) such as tank bladders 12, pipes 20, sealing elements 50, refuelling ports 21, test lines, fuel transfer lines, fuel feeding lines, structural components 15, wiring harness, ducting for air-condition systems, and ducting for heating systems, etc.
(24) As an example, these systems and/or pieces of equipment may be arranged in lateral regions 14 and/or in modular tank system 5. In some embodiments, lateral regions 14 may be located laterally between longitudinal structural frames 6 and outside portions of modular subfloor system 3. If desired, modular subfloor system 3 may provide for substantial kinetic energy absorption in a crash scenario of helicopter 1. Longitudinal structural frames 6 may be beams that work as main load carrying members.
(25) If desired, structural components 15 for receiving a part of a fuselage system such as a part of fuselage system 2 of
(26)
(27) Illustratively shown in
(28) Exemplarily, as illustrated in
(29) Upper panel 9 may form at least a portion of cabin floor surface 4 of modular subfloor system 3.
(30)
(31) In some embodiments, modular tank system 5 may include sealing elements 50 that seal upper panel 9, bottom shell 8, and compartments 11 of modular tank system 5 to ensure tightness of modular tank system 5. Upper panel 9 may form at least a portion of cabin floor surface 4 of modular subfloor system 3.
(32) In some embodiments, a modular subfloor system such as modular subfloor system 3 of
(33)
(34) Equipment plates that are arranged on bottom shell 8 may cover equipment holes 22a that, provide access to tank bladders 12, pipes, hoses, fittings, ports, etc. and/or other equipment within modular tank system 5 such as ventilation and filler lines from outside modular tank system 5. Such access may be desirable for the maintenance and/or the installation of modular tank system 5.
(35) Exemplarily, as illustrated in
(36) In some embodiments, bottom shell 5 may be a single bowl-shaped part that may include a sandwich design with monolithic regions.
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(38) Modular subfloor system 3 may include attachment points 18 that are adapted for receiving upper fuselage 16, cabin floor surface 4, structural components 15, transversal structural frames 10, and modular tank system 5 that is arranged between longitudinal structural frames 6. Modular tank system 5 may include bottom shell 8, upper panel 9, and transversal structural frames 10 that are arranged between bottom shell 8 and upper panel 9.
(39) In some embodiments, upper fuselage 16 may form a part of the cabin of a helicopter such as helicopter 1 of
(40) In some embodiments, vertical structural frames 17 may be arranged along ante posterior plane XZ. Vertical structural frames 17 and may span the entire height, of side shells 24. If desired, vertical structural frames 17 may be attached to structural components 15 that are arranged on longitudinal structural frames 6.
(41) Exemplarily, modular subfloor system 3 may house various systems and/or pieces of equipment (e.g. electrical, mechanical, and armouring equipment). Such systems and/or pieces of equipment may be arranged in lateral volumes that are enclosed between longitudinal structural frames 6 and side portions of bottom shell 8. If desired, modular subfloor system 3 may provide for substantial kinetic energy absorption in a crash scenario of a helicopter. Longitudinal structural frames 6 may be beams that work as main load carrying members.
(42) In some embodiments, modular tank system 5 may include sealing elements that close and seal modular tank system 5. If desired, upper panel 9 may form at least a portion of cabin floor surface 4.
(43)
(44) Modular subfloor system 3 may include attachment points 13 that are adapted for receiving upper fuselage 16, cabin floor surface 4, structural components 15, transversal structural frames 10, and modular tank system 5 that is arranged between longitudinal structural frames 6. Modular tank system 5 may include bottom shell 8, upper panel 9, and transversal structural frames 10 that are arranged between bottom shell 8 and upper panel 9.
(45) Canopy frame 19 may be attached to vertical structural frames 17 of upper fuselage 16. If desired, canopy frame 19 may house various pieces of equipment such as flight instruments on an instrument panel or the controls that enable the pilot to fly the aircraft.
(46) Canopy frame 19 may be attached to modular subfloor system 3 at attachment points 18 that are arranged between longitudinal structural frames 6 and side portions of bottom shell 8. If desired, canopy frame 19 may be connected with modular subfloor system 3 using structural elements 15 that are arranged on longitudinal structural frames 6. In some embodiments, canopy frame 19 may form a cockpit of a helicopter such as helicopter 1 of
(47) In some embodiments, upper fuselage 16 may form a part of the cabin of a helicopter such as for example a rear part of the cabin. Upper fuselage 16 may include storage for in-flight service, seats, and flight instruments. If desired, storage for in-flight service may be arranged on rear deck 23 of upper fuselage 16. Exemplary seats and flight instruments may be arranged in the space between, side shells 24.
(48) In some embodiments, vertical structural frames 17 may be arranged along ante posterior plane XZ and may span the entire height of side shells 24. Vertical structural frames 17 may be attached with their bottom section to structural components 15 that are arranged on longitudinal structural frames 6.
(49) In some embodiments, modular tank system 5 may include sealing elements that close and seal modular tank system 5. If desired, upper panel 9 may form at least a portion of cabin floor surface 4.
(50) Separating fuselage system 2 into several components including modular subfloor system 3, upper fuselage 16, and canopy frame 19 may enable separate workflows during which installation tasks can be done in parallel for every one of the components of fuselage system 2. The installation tasks on the individual components may be performed under optimized ergonomic conditions. If desired, modular subfloor system 3 may include modular tank system 5, which may be pre-checked for leakage and quality checked prior to assembling modular subfloor system 3 with the other components of fuselage system 2.
(51) FIG. is a flowchart 30 showing illustrative operations for assembling a modular subfloor system for an aircraft, such as modular subfloor system 3 of any of
(52) During operation 31, the operator and/or the one or more assembly lines may receive first and second longitudinal structural frames. For example, an assembly line may receive longitudinal structural frames 6 and longitudinal structural frames 7 of
(53) During operation 32, the operator and/or the one or more assembly lines may connect transversal structural frames with second longitudinal structural frames. For example, longitudinal structural frames 7 of
(54) During operation 33, the operator and/or the one or more assembly lines may attach a bottom shell to the transversal and second longitudinal structural frames to form compartments. For example, as shown in
(55) During operation 34, the operator and/or the one or more assembly lines may arrange tank bladders in at least some of the compartments. For example, tank bladders 12 of
(56) During operation 35, the operator and/or the one or more assembly lines may perform quality tests of the tank bladders within the compartments. For example, quality tests of tank bladders 12 of
(57) During operation 36, the operator and/or the one or more assembly lines may attach an upper panel to the transversal and second longitudinal structural frames. For example, as shown in
(58) During operation 37, the operator and/or the one or more assembly lines may seal the upper panel and the bottom shell to form a modular tank system. For example, as shown in
(59) During operation 38, the operator and/or the one or more assembly lines may connect the modular tank system with the first longitudinal structural frames to form the modular subfloor system. For example, as shown in
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(61) During operation 41, the operator and/or one or more assembly lines may receive a modular tank system. For example, modular tank system 5 of
(62) During operation 42, the operator and/or one or more assembly lines may receive an upper fuselage. For example, upper fuselage 16 of
(63) During operation 47, the operator and/or one or more assembly lines may perform quality tests of the modular tank system. For example, quality tests of modular tank system 5 of
(64) During operation 48, the operator and/or one or more assembly lines may perform quality tests of the upper fuselage. For example, quality tests of upper fuselage 16 of
(65) In some embodiments, the operator and/or one or more assembly lines may perform operations 47 and 48 that are part of operation 43 in parallel.
(66) During operation 44, the operator and/or one or more assembly lines may connect the modular tank system with longitudinal structural frames to form a modular subfloor system. For example, modular tank system 5 of
(67) During operation 45, the operator and/or one or more assembly lines may mount the modular subfloor system to the upper fuselage by connecting at least one structural component. For example, modular subfloor system 3 of
(68) During operation 46, the operator and/or one or more assembly lines may mount a canopy frame to the upper fuselage and the modular subfloor system. For example, canopy frame 19 of
(69) It should be noted that the above-described embodiments are merely described for illustration purposes, but not in order to restrict the present invention thereto. Instead, multiple modifications and variations of the presented embodiments are possible and should, therefore, also be considered as being part of the invention. For example, modular subfloor system 3 of
(70) As another example, modular tank system 5 of
(71) Moreover, modular tank system 5 of
(72) Furthermore, operations 41, 42, 47, 48, and 44 of
REFERENCE LIST
(73) 1 rotary wing aircraft 1A main rotor 1B tail rotor 2 fuselage system 3 modular subfloor system 3A landing gear 4 floor surface 5 modular tank system 6 longitudinal structural frame 7 longitudinal structural frame 8 bottom shell 9 upper panel 10 transversal structural frame 11 compartment 12 tank bladder 14 lateral region 15 structural component 16 upper fuselage 17 vertical structural frame 18 attachment point 19 canopy frame 20 pipe 21 refuelling port 22 equipment plate 22a equipment hole 23 rear deck 24 side shell 30 flowchart 31, 32, 33, 34, 35, 36, 37, 38 operations 40 flowchart 41, 42, 43, 44, 45, 46, 47, 48 operations X longitudinal axis Y transverse axis Z elevation axis XZ ante posterior plane