Turbomachine assembly
11220961 · 2022-01-11
Assignee
Inventors
- Henri Yesilcimen (Moissy-Cramayel, FR)
- Pascal Charles Edouard Coat (Moissy-Cramayel, FR)
- Julien Discart (Moissy-Cramayel, FR)
- Nicolas Jerome Jean Tantot (Moissy-Cramayel, FR)
- Jean Charles Olivier Roda (Moissy-Cramayel, FR)
Cpc classification
F05D2240/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0482
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H57/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0479
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a turbomachine assembly (1) comprising: a compressor (30), an isobaric combustion chamber (40), a piston engine (7) comprising: a shell (70), and a piston (72) movably mounted inside the shell (70) and defining with the shell (70) a variable-volume piston chamber (74), a turbine (50), and a differential transmission mechanism (8).
Claims
1. A turbomachine assembly comprising: a compressor, a compressor shaft configured to drive in rotation the compressor, a piston engine comprising: a shell, and a piston movably mounted inside the shell and defining with the shell a variable-volume piston chamber, a crankshaft configured to be driven in rotation by the piston engine, an isobaric combustion chamber, a turbine, a turbine shaft configured to be driven in rotation by the turbine, a fan turbine, a fan shaft, a fan configured to be driven in rotation by the fan turbine by means of the fan shaft, and a differential transmission mechanism comprising: a first rotary part connected to the compressor shaft, a second rotary part connected to the crankshaft, and a third rotary part connected to the turbine shaft, wherein the first rotary part, the second rotary part and the third rotary part cooperate so as to transmit to the compressor shaft a rotational movement at a first velocity which depends: on a second rotational velocity of the crankshaft, and on a third rotational velocity of the turbine shaft.
2. The turbomachine assembly according to claim 1, wherein the differential transmission mechanism comprises a first epicyclic gear train.
3. The turbomachine assembly according to claim 2, wherein the first epicyclic gear train comprises a first ring gear and a first sun gear, the first ring gear forming the second rotary part of the differential transmission mechanism and the first sun gear forming the first rotary part of the differential transmission mechanism.
4. The turbomachine assembly according to claim 3, wherein the first epicyclic gear train comprises a first planet carrier, the first planet carrier forming the third rotary part of the differential transmission mechanism.
5. The turbomachine assembly according to claim 1, wherein the piston engine further comprises: an intake duct configured to take air coming from the compressor to the variable-volume piston chamber, and a discharge duct configured to discharge gases coming from the variable-volume piston chamber toward the isobaric combustion chamber.
6. The turbomachine assembly according to claim 1, comprising a primary air circulation duct configured to guide air coming from the compressor up to the isobaric combustion chamber.
7. The turbomachine assembly according to claim 1, wherein the piston engine comprises a plurality of shells and a plurality of pistons, each piston being movable within a shell of the plurality of shells, the plurality of shells and the plurality of pistons defining a plurality of variable-volume piston chambers.
8. The turbomachine assembly according to claim 1, further comprising a plenum chamber configured to facilitate a passage from a continuous gas flow through the compressor and/or the turbine to a discontinuous gas flow through the piston engine.
9. A turbomachine comprising the turbomachine assembly according to claim 1.
10. The turbomachine assembly according to claim 1, wherein the fan is configured to take air and distribute it between a primary stream circulating through the compressor, the piston engine, the isobaric combustion chamber, the turbine and the fan turbine, and a secondary stream circulating around the compressor, the piston engine, the isobaric combustion chamber, the turbine and the fan turbine.
11. The turbomachine assembly according to claim 1, wherein the compressor shaft is configured to drive in rotation the compressor about a longitudinal axis of the turbomachine and the turbine shaft is configured to be driven in rotation by the turbine about the longitudinal axis, wherein the crankshaft extends along a direction substantially parallel to the longitudinal axis.
12. A turbomachine assembly comprising: a compressor; a compressor shaft configured to drive in rotation the compressor; a piston engine comprising a shell and a piston movably mounted inside the shell and defining with the shell a variable-volume piston chamber; a crankshaft configured to be driven in rotation by the piston engine; an isobaric combustion chamber; a turbine; a turbine shaft configured to be driven in rotation by the turbine; and a differential transmission mechanism comprising a first rotary part fixed to the compressor shaft, a second rotary part fixed to the crankshaft, and a third rotary part connected to the turbine shaft; wherein the first rotary part, the second rotary part and the third rotary part cooperate so as to transmit to the compressor shaft a rotational movement at a first velocity which depends on a second rotational velocity of the crankshaft and on a third rotational velocity of the turbine shaft; wherein the differential transmission mechanism comprises a first epicyclic gear train; and wherein the first epicyclic gear train comprises a first ring gear and a first sun gear, the first ring gear forming the second rotary part of the differential transmission mechanism and the first sun gear forming the first rotary part of the differential transmission mechanism.
13. A turbomachine assembly comprising: a compressor; a compressor shaft configured to drive in rotation the compressor; a piston engine comprising a shell and a piston movably mounted inside the shell and defining with the shell a variable-volume piston chamber; a crankshaft configured to be driven in rotation by the piston engine; an isobaric combustion chamber; a turbine; a turbine shaft configured to be driven in rotation by the turbine; and a differential transmission mechanism comprising a first rotary part fixed to the compressor shaft, a second rotary part fixed to the crankshaft, and a third rotary part connected to the turbine shaft; wherein the first rotary part, the second rotary part and the third rotary part cooperate so as to transmit to the compressor shaft a rotational movement at a first velocity which depends on a second rotational velocity of the crankshaft and on a third rotational velocity of the turbine shaft; wherein the differential transmission mechanism comprises a first epicyclic gear train; and wherein the first epicyclic gear train comprises a first planet carrier, and the differential transmission mechanism comprises a reduction gear including the third rotary part, the first planet carrier being connected to the turbine shaft via the reduction gear.
Description
DESCRIPTION OF THE FIGURES
(1) Other characteristics, objects and advantages of the invention will become apparent from the following description which is purely illustrative and non-limiting and which should be read in light of the appended drawings wherein:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE INVENTION
(8) Turbomachine
(9) With reference to
(10) As can also be seen in
(11) Piston Engine
(12) The turbomachine 1 further comprises a piston engine 7 which comprises: a shell 70, and a piston 72 movably mounted inside the shell 70.
(13) The piston 72 and the shell 70 define a variable-volume piston chamber 74. The piston engine 7 operates by isochoric (i.e. constant-volume) combustion preferably in two-stroke or alternatively four-stroke mode. It can also be of any type: diesel engine, gasoline engine, Wankel-type engine, etc.
(14) Advantageously, the piston engine 7 further comprises: an intake duct 76 configured to take air coming from the compressor 30 in the variable-volume piston chamber 74, and a discharge duct 78 configured to discharge gases coming from the variable-volume combustion chamber 74 toward the isobaric combustion chamber 40.
(15) In addition, the piston engine 7 may comprise: one (or several) fuel injection nozzle(s) (not represented) opening into the variable-volume piston chamber 74, and configured to inject fuel therein, and when the piston engine 7 is a gasoline engine, one (or several) spark plug(s) (not represented) also opening into the variable-volume piston chamber 74, and configured to produce one (or several) spark(s) intended to ignite the content of the variable-volume piston chamber 74.
(16) In any case, the turbomachine 1 also comprises a crankshaft 700, configured to be driven in rotation by the piston engine 7. This crankshaft 700 may, for example, be configured to transform a straight linear movement of the piston 72 within the shell 70, into a rotational movement. This is however not limiting, since the crankshaft 700 can also be driven in rotation by rotation of the piston 72 within the shell 70, typically when the piston engine 7 is of the Wankel type.
(17) Advantageously, the combustion engine 7 comprises a plurality of shells 70 and a plurality of pistons 72, preferably between 6 and 24, each piston 72 being movable within a shell 70 of the plurality of shells 70, the plurality of shells 70 and the plurality of pistons 72 defining a plurality of variable-volume piston chambers 74. In this case, the intake duct 76 is also configured to take air coming from the compressor 30 in each variable-volume piston chamber 74 of the plurality of variable-volume piston chambers 74, and the discharge duct 78 is also configured to discharge gases coming from each variable-volume piston chamber 74 of the plurality of variable-volume combustion chambers 74 toward the isobaric combustion chamber 40.
(18) In one embodiment illustrated in
(19) Operation of the Turbomachine
(20) In operation, the air taken by the fan 10 is distributed between a primary stream 4 circulating through the high-pressure spool 2 and the low-pressure spool 3, and a secondary stream 5 circulating around the high-pressure spool 2 and the low-pressure spool 3. The primary stream 4 is compressed through the compressor(s) 20, 30, then combusted within the isobaric combustion chamber 40, to be finally expanded in the turbines 50, 60. The turbines 50, 60 drive in rotation both the fan 10 and the compressor(s) 20, 30.
(21) In operation, air is also taken within the variable-volume piston chamber 74, for example by means of the intake duct 76, then compressed by the movement of the piston 72 inside the shell 70. Fuel is then injected into the secondary combustion chamber 74, for example by the injection nozzle(s). When the piston engine 7 is a diesel engine, or a Wankel-type engine, the fuel auto-ignites, which creates a release of heat leading to a large increase in the pressure of the gases present in the variable-volume piston chamber 74. When the piston engine 7 is a gasoline engine, the fuel is ignited thanks to the spark plugs. In any case, this controlled and discrete ignition leads to a pressure increase which allows the gases to move the piston 72 in the shell 70, which causes an expansion of the mixture, which is subsequently discharged from the variable-volume piston chamber 74, for example by means of the discharge duct 78. The combustion engine 7 is configured to repeat such an operating cycle as many times as necessary, as long as the air and fuel supply is ensured. The repetition of this cycle leads to a periodic movement of the piston 72 at an operating speed which depends in particular on the average air flow rate circulating within the variable-volume piston chamber 74.
(22) In operation, air and/or gases is/are, moreover, taken within the isobaric combustion chamber 40. These gases can come entirely from the discharge circuit 78 of the piston engine 8, or only partly, the other portion being conveyed by means of the primary air circulation duct 6. In any case, the gases are also mixed with fuel and then auto-ignite in an uncontrolled and continuous manner, in particular depending on the pressure conditions prevailing within the isobaric combustion chamber at the time of the fuel injection. The gases are then expanded within the turbine 50, which rotates the turbine shaft 500.
(23) The mechanical power supply of the piston engine 7 therefore allows relieving the turbine 50 by decreasing its expansion ratio, that is to say the total pressure ratio between the upstream and the downstream of the turbine 50, which offers many advantages. First, it is possible to reduce the number of stages of the turbine 50, which reduces the mass thereof. Furthermore, the temperature downstream of the turbine 50 is higher, which gives more energy potential to the air flow passing therethrough. Thus, when the turbomachine 1 comprises a fan turbine 60, as can be seen in
(24) Position of the Combustion Engine
(25) The position of the combustion engine 7 downstream of the compressor 30, and upstream of the isobaric combustion chamber 40, as illustrated in
(26) However, this positioning of the piston engine 7 is not limiting. Indeed, when the turbomachine comprises an additional compressor 20 and a fan turbine 60, it is also conceivable to dispose the piston engine 7 downstream of the additional compressor and upstream of the compressor 30, so that the air taken within the variable-volume piston chamber 74 comes from the additional compressor, and that the gases derived from the variable-volume piston chamber 74 are discharged toward the compressor 30.
(27) Transmission Mechanism
(28) As can be seen in
(29) The rotary parts 81, 82, 83 cooperate with each other so as to transmit to the compressor shaft 300 a rotational movement at a first velocity V1 which depends: on a second rotational velocity V2 of the crankshaft 700, and on a third rotational velocity V3 of the turbine shaft 500.
(30) Advantageously, the third rotary part 83 can also be connected to an auxiliary power device (not represented), for example configured to produce electrical energy useful to the control units and/or to the actuators of the turbomachine 1 and/or to the electrical equipment of an aircraft on which the turbomachine 1 is likely to be mounted. This is however not limiting since the third rotary part 83 can also be connected to the fan turbine shaft 100, with the same effects of decreasing the expansion ratio and the number of fan turbine 60 stages.
(31) Advantageously, the transmission mechanism 8 is a dual-input differential, corresponding to the second rotary part 82 and to the third rotary part 83, and a single-output differential, corresponding to the first rotary part 81. Indeed, it is a transmission mechanism particularly suitable for the transmission of rotational velocities between several rotating elements at different speeds and independent of each other. In a preferred manner, as illustrated in
(32) In any case, the transmission mechanism 8 induces a constant torque ratio between the turbine 50 and the piston engine 7. This ratio may, for example, depend on the diameters of the rotary parts of the differential transmission mechanism 8. Thus, the torque provided by the turbine 50 and the speed of the turbine 50 affect the speed of the piston engine 7 so as to ensure the continuity of the medium air flow rate within the turbomachine 1, while maintaining a law for changing the compressor speed 30 that can be independent. In any case, the speed of the piston engine 7 is also affected by the rate of injection of the fuel within the variable-volume piston chamber 74.
(33) In one embodiment illustrated in
(34) Epicyclic Gear Train
(35) With reference to
(36)
(37)
Advantageous Embodiments
(38) Advantageous embodiments of a turbomachine 1 as previously described will now be detailed. Indeed, the Applicant has noticed that the specific fuel consumption of a turbomachine 1 designed according to the following embodiments, taken alone or in combination, decreases between 10 and 15% compared to a turbomachine known from the prior art.
(39) In one embodiment, the turbomachine 1 is configured to be mounted on a short or medium-haul type aircraft that is to say of the type developing a thrust comprised between 100 and 135 kN.
(40) In one embodiment, a bypass ratio of the turbomachine 1 is comprised between 12 and 18.
(41) In the following, by “cruising operation” is meant an operation of the turbomachine 1 at a cruising altitude that is to say about 35,000 feet, for a velocity of about Mach 0.8, when the fan shaft 100 operates at a reduced speed of about 85%. By “about” is meant to within 5%. By “reduced speed” is meant the absolute rotational speed of the fan shaft 100 divided by the square root of the ratio of a temperature taken at an inlet of the turbomachine 1 to a reference temperature, for example 731.15 K.
(42) In one embodiment, a compression ratio of the fan 10 during cruising operation is comprised between 1.3 and 1.5. In this embodiment, the turbomachine 1 also comprises a rectifier (not represented), extending within the secondary stream 5, downstream of the fan 10. The compression ratio of the fan 10 is determined on average over the entire stream sucked by the fan 10, between a point upstream of the fan 10, for example at an upstream end of a leading edge of the fan 10, and a point of the secondary stream 5 downstream of the rectifier, for example at a downstream end of a trailing edge of the rectifier. In this embodiment, the compression ratio of the fan 10 is substantially the same, to within 5%, during a takeoff operation, that is to say at sea level, at Mach zero, and full power.
(43) In one embodiment, a compression ratio of the compressor 30 is comprised between 7 and 30, preferably between 15 and 25. By “compression ratio” is meant a ratio of a total pressure at an input interface of the compressor 30 to a total pressure at an output interface of the compressor 30. Thus, in one embodiment, the compression ratio of the high-pressure compressor 30 is comprised between 7 and 30, preferably between 15 and 25.
(44) In one embodiment, the speed of the fan 10 during cruising operation is comprised between 2,500 and 4,000 revolutions per minute.
(45) In one embodiment, a peripheral velocity of the fan 10 is comprised between 300 and 420 meters per second.
(46) In one embodiment, the speed of the compressor 30 is comprised between 15,000 and 20,000 revolutions per minute. Thus, in one embodiment, the speed of the high-pressure compressor 30 is comprised between 15,000 and 20,000 revolutions per minute.
(47) In one embodiment illustrated in
(48) In one embodiment also illustrated in
(49) With reference to
(50) Still referring to
(51) In one embodiment, the piston engine 7 has dimensions such that the excess air taken by the variable-volume piston chamber 74 is comprised between 4 and 12, preferably comprised between 8 and 12. The excess air corresponds, for a given operating cycle of the piston engine 7, to the image, for a given fuel mass injected within the variable-volume piston chamber 74, of the excess air with respect to the stoichiometric air mass necessary for the complete combustion of the fuel mass. Thus, an excess air 2 corresponds to the intake of an air mass twice the stoichiometric air mass necessary for the combustion of the entire fuel mass injected. Excess air is required to ensure that sufficient oxygen remains in the gases derived from the variable-volume piston chamber 74 for a combustion within the isobaric combustion chamber 40 to take place. The Applicant has noticed that an excess air comprised between 4 and 12 was particularly advantageous in this regard. When air is collected upstream of the piston engine 7 to be reintroduced into circuits for venting (not represented) the blades of the turbine 50 in order to cool said blades, it is necessary that the pressure of the collected air is greater than the pressure prevailing in the secondary stream 4, at the turbine 50. The pressure prevailing in the secondary stream 4, at the turbine 50, being substantially identical to the pressure prevailing in the isobaric combustion chamber 40 (i.e. substantially identical to the pressure at the outlet of the piston engine 7), it is necessary that this outlet pressure is slightly lower than the inlet pressure. For this reason, it is, in this case, necessary to provide an excess air greater than 8.
(52) In one embodiment, when the shell 70 and the piston 72 have a rotational symmetry, for example rotationally cylindrical, the bore of the piston 72 is comprised between 150 and 250 millimeters.
(53) In one embodiment, when the shell 70 and the piston 72 have a rotational symmetry, for example rotationally cylindrical, the stroke of the piston 72 is comprised between 150 and 250 millimeters.
(54) In one embodiment, the volumetric ratio of the piston engine 7 is comprised between 2 and 10, preferably between 2 and 5. By “volumetric ratio” is meant the ratio between the volume at the top dead center and the bottom dead center of the piston 72, during its stroke within the shell 70.
(55) In one embodiment, whatever the operating speed (e.g. cruising and/or take-off and/or landing), the average linear velocity of the piston 72 inside the shell 70 is comprised between 5 and 20 meters per second, preferably between 15 and 20 meters per second.
(56) In one embodiment, whatever the operating speed (e.g. cruising and/or take-off and/or landing), the maximum pressure reached within the shell 70 of the piston engine 7 is comprised between 150 and 250 bars, preferably between 150 and 200 bars.
(57) In one embodiment, a power developed by the piston engine 7, whatever the operating regime (e.g. cruising and/or take-off and/or landing), is comprised between 500 kW and 2 MW.
(58) In one embodiment, a crankshaft speed, whatever the operating speed (e.g. cruising and/or takeoff and/or landing), is comprised between 1,000 and 4,000 revolutions per minute, preferably between 1,500 and 2,500 revolutions per minute.
(59) In one embodiment, a reduction ratio of the first epicyclic gear train 8 is comprised between 2 and 3. By “reduction ratio” is meant the ratio of the number of teeth of the ring gear of the first epicyclic gear train 82 to the number of teeth of the sun gear of the first epicyclic gear train 81.
(60) In one embodiment, a geometric coefficient of the reduction gear 830 is comprised between 1.25 and 2. By “geometric coefficient” is meant the ratio of the number of teeth of the ring gear of the reduction gear 831 to the number of teeth of the sun gear of the reduction gear 81.