Metal diaphragm damper
11220987 · 2022-01-11
Assignee
Inventors
Cpc classification
F02D2200/0602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/315
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2200/8084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M55/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M55/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a metal diaphragm damper that is hard to fracture even when repeated stress is applied thereto. A disk-shaped metal diaphragm damper is provided with diaphragms each having a deformable portion provided at the center and an outer circumferential fixation portion formed by outer circumferential rims of the diaphragms and that is filled with gas. The deformable portion has a third curved portion located at the radially outward side thereof and formed to be bulged; a first curved portion located radially inward of the third curved portion and formed to be bulged out; and a second curved portion located between the third curved portion and the first curved portion. The second curved portion includes at least one curved wall part which is formed to be dented in.
Claims
1. A metal diaphragm damper, comprising: a diaphragm constituted by a deformable portion disposed in a center thereof and an outer circumferential fixation portion formed by an outer circumferential rim of the diaphragm, the metal diaphragm damper being filled with gas inside and formed in a disk shape, wherein the deformable portion is constituted by a third curved portion located at a radially outward side and formed to be bulged out in a slant direction between an axial direction and a radial direction, a first curved portion located radially inward of the third curved portion and formed to be bulged out in the axial direction, and a second curved portion located between the first curved portion and the third curved portion, and formed to be dented in, in the axial direction; the outer circumferential fixation portion, the third curved portion, the second curved portion and the first curved portion are continuously formed from a radially outside toward a radially inside, and in a cross section of the diaphragm inclusive of and parallel to a center axis of the diaphragm, a distance (H1) from a point (T1) of the first curved portion to an axially end surface of the circumferential fixation portion in the axial direction is larger than a distance (H3) from a point (T3) of the third curved portion to the axially end surface of the circumferential fixation portion.
2. The metal diaphragm damper according to claim 1, further comprising a base member disposed so as to face an inner surface of the diaphragm, wherein the base member and the diaphragm are connected to each other in an airtight manner entirely around circumferences thereof.
3. The metal diaphragm damper according to claim 1, wherein of the second curved portion is formed so as to have a curvature radius smaller than a curvature radius of a curved wall part forming the third curved portion.
4. The metal diaphragm damper according to claim 1, wherein the diaphragm is connected to another diaphragm such that the metal diaphragm damper is constituted by a pair of diaphragms having an identical shape and reversely oriented to each other, and outer circumferential rims of the diaphragms are fixed to each other so as to form the outer circumferential fixation portion.
5. The metal diaphragm damper according to claim 1, wherein a radially inward distance between a point of the second curved portion and another point of the second curved portion opposite to each other over a center of the diaphragms is larger than a radial distance from each of the points of the second curved portion to a radially outward end of the third curved portion.
6. The metal diaphragm damper according to claim 2, wherein of the second curved portion is formed so as to have a curvature radius smaller than a curvature radius of a curved wall part forming the third curved portion.
7. The metal diaphragm damper according to claim 2, wherein the diaphragm is connected to another diaphragm such that the metal diaphragm damper is constituted by a pair of diaphragms having an identical shape and reversely oriented to each other, and outer circumferential rims of the diaphragms are fixed to each other so as to form the outer circumferential fixation portion.
8. The metal diaphragm damper according to claim 2, wherein a radially inward distance between a point of the second curved portion and another point of the second curved portion opposite to each other over a center of the diaphragms is larger than a radial distance from each of the points of the second curved portion to a radially outward end of the third curved portion.
9. The metal diaphragm damper according to claim 3, wherein the diaphragm is connected to another diaphragm such that the metal diaphragm damper is constituted by a pair of diaphragms having an identical shape and reversely oriented to each other, and outer circumferential rims of the diaphragms are fixed to each other so as to form the outer circumferential fixation portion.
10. The metal diaphragm damper according to claim 3, wherein a radially inward distance between the point of a second curved portion and another point of the second curved portion opposite to each other over a center of the diaphragms is larger than a radial distance from each of the points of the second curved portion to a radially outward end of the third curved portion.
11. The metal diaphragm damper according to claim 4, wherein a radially inward distance between the point of a second curved portion and another point of the second curved portion opposite to each other over a center of the diaphragms is larger than a radial distance from each of the points of the second curved portion to a radially outward end of the third curved portion.
12. The metal diaphragm damper according to claim 4, wherein further comprising a core member of an elastically deformable material disposed in an enclosed space formed between the diaphragms.
13. The metal diaphragm damper according to claim 7, further comprising a core member of an elastically deformable material disposed in an enclosed space formed between the diaphragms.
14. The metal diaphragm damper according to claim 9, further comprising a core member of an elastically deformable material disposed in an enclosed space formed between the diaphragms.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENTS
(8) Modes for carrying out a metal diaphragm damper according to the present invention will be described below based on embodiments.
Embodiments
(9) A metal diaphragm damper according to an embodiment of the present invention will be described with reference to
(10) As illustrated in
(11) The mechanism for pressurizing and discharging the fuel in the high-pressure fuel pump 10 is as below. First, when the plunger 12 moves downward in
(12) As just described, the high-pressure fuel pump 10 repeats the cycle of the suction process, the volume adjustment process, and the pressurizing process and thus pressurizes the fuel and opens a discharge valve 15 to discharge the fuel toward the injector. At this time, pulsation repeating high-pressure and low-pressure is generated in the fuel chamber 11 by a change in the discharge volume of the fuel discharged from the high-pressure fuel pump 10 to the injector or a change in the injection volume of the injector. The metal diaphragm damper 1 is used to reduce the pulsation occurring in the fuel chamber 11 of the high-pressure fuel pump 10 as just described.
(13) As illustrated in
(14) Gas made of argon and helium or the like at a predetermine pressure is filled in an enclosed space formed between the connected diaphragms 2 and 3 (i.e., inside the metal diaphragm damper 1). In addition, the metal diaphragm damper 1 adjusts a change in the volume by inner pressure of the gas filled in the enclosed space and thus can obtain a desired pulsation absorption performance.
(15) The diaphragms 2, 3 are formed by pressing a metallic plate of the same material into the same dish shape, and thus the diaphragms 2, 3 have substantially the same shape and thickness, the thickness being entirely uniform. A deformable portion 19 is formed in the center of each of the diaphragms 2, 3, and a connection end portion 21 is formed by an outer circumferential rim of each of the diaphragms 2, 3. The connection end portion 21 of the diaphragm 2 and the connection end portion 21 of the diaphragm 3 are configured such that parallel portions thereof are entirely and circumferentially connected in an airtight manner by laser welding, thereby forming an outer circumferential fixation portion 20.
(16) Herein, the diaphragms 2, 3 will be described in detail; however, in the descriptions related to the diagrams in
(17) As illustrated in
(18) The first curved portion 22, the second curved portion 23, and the third curved portion 24 are configured to have respective constant curvatures. The first curved portion 22 is formed to protrude toward the outer side of the diaphragm 2 (or toward the fuel chamber 11 in
(19) In the present embodiment, as illustrated in
(20) In addition, the first curved portion 22, the second curved portion 23, and the third curved portion 24 are connected via the connection portion 25 and the connection portion 26 that are formed in the aforementioned shapes, i.e., curved wall shapes but are not limited thereto. Alternatively, the first curved portion 22, the second curved portion 23, and the third curved portion 24 may be connected via linear or substantially S-shaped connection portions or may be directly connected with each other not via the connection portion 25 and the connection portion 26.
(21) As illustrated in
(22) Further, as illustrated in
(23) As illustrated in
(24) As illustrated in
(25) Next, the pulsation absorption of the metal diaphragm damper 1 under the fuel pressure associated with pulsation repeating high-pressure and low-pressure will be described with
(26) As illustrated in
(27) Specifically, the first curved portion 22 is deformed axially (i.e., toward the inner side of the diaphragm 2) by the fuel pressure that is external pressure and, at the same time, is deformed to expand radially outward. In other words, the boundary (A) that corresponds to a radially outward end portion of the first curved portion 22 moves radially outward. Stress acting radially outward is applied by the radially outward movement of the boundary A to a portion of the diaphragm 2 located radially outward of the boundary A.
(28) The third curved portion 24 is deformed by the stress acting radially outward so as to be compressed radially outward; therefore, the axial stress applied by external pressure to the first curved portion 22 is converted into the radially outward stress and the third curved portion 24 is deformed such that the curvature radius thereof is reduced. Consequently, the axial stress applied to the first curved portion 22 is absorbed, and thus the diaphragm 2 can be effectively prevented from being fractured.
(29) Specifically, the radially outward stress applied to a portion of the diaphragm 2 located radially outward of the boundary A is transmitted along the outer or inner surface of the diaphragm 2. The second curved portion 23 is constituted by the curved wall part dented in; therefore, the stress also acts axially inward of the diaphragm 2 in such a manner as to, at the radially inward of a point T2 of the second curved portion 23, be guided via the connection portion 25 in accordance with the shape of the second curved portion 23, the point T2 defining the shortest distance from the second curved portion to the connection end portion in the axial direction. Accordingly, as illustrated in
(30) As just described, the second curved portion 23 is deformed such that the point T2 moves axially inward of the diaphragm 2 and radially outward, and thus not only the radially outward stress but also the force pulling axially inward of the diaphragm 2 acts radially inward from the point T3 of the third curved portion 24 continuously formed via the connection portion 26 with the second curved portion 23. Therefore, as illustrated in
(31) In addition, the stress acts on the third curved portion so as to reduce the curvature radius of the third curved portion 24; therefore, the third curved portion 24 is not easily reversed. As a result, the diaphragm 2 can be effectively prevented from being fractured.
(32) Subsequently, the fuel pressure associated with pulsation shifts from high to low and thus the fuel pressure applied from the fuel chamber 11 to the diaphragm 2 decreases. At this time, the first curved portion 22 comes to protrude outward of the diaphragm 2 into the dome shape, and then the shape of the diaphragm 2 is restored. Additionally, in response to the restoring force of the first curved portion 22, the shapes of the second curved portion 23 and the third curved portion 24 are restored.
(33) Moreover, the larger the curvature radius is, the more easily deformation occurs. Accordingly, the first curved portion 22 having the largest curvature radius is disposed in the center of the diaphragm 2, and thus a sufficient volume variable region (i.e., a large area of pulsation absorption) can be secured in the center of the diaphragm 2. Note that the radially inward distance between the points T2, opposite to each other over the center of the diaphragm 2, of the curved wall part of the second curved portion 23 is formed to be larger than the radially outward distance from each of the points T2 to a radially outward end portion (i.e., the boundary E) of the third curved portion 24. In other words, the region radially occupied by the first curved portion 22 is formed to be larger than the region radially occupied by the third curved portion 24. Thus, the first curved portion 22 functions as the volume variable region and the third curved portion 24 functions as a stress absorption region. Accordingly, the radial dimension of the first curved portion 22 is designed to be larger than the radial dimension of the third curved portion 24; therefore, the large volume variable region can be secured. Additionally, since the first curved portion 22 is formed in a curved shape protruding outward, i.e., is formed to be bulged out, the first curved portion 22 is not easily reversed by external force.
(34) Further, the diaphragm 2 includes from the radially inward side: the first curved portion 22 formed to be bulged out; the second curved portion 23 formed to be dented in; and the third curved portion 24 formed to be bulged out and thus is configured to be curved outward, inward, and outward. Accordingly, when the radially outward stress acts on the diaphragm 2 under external force, the diaphragm 2 deforms while keeping the shape curved outward, inward, and outward. As a result, portions of the diaphragms 2, which are respectively located between the first curved portion 22 and the second curved portion 23 and between the second curved portion 23 and the third curved portion 24 are not easily reversed.
(35) Furthermore, as described above, the curvature radius R23 of the second curved portion 23 is formed to be smaller than the curvature radius R24 of the third curved portion 24; therefore, the third curved portion 24 can be easily deformed radially outward and the second curved portion 23 having the inward curved surface can be inhibited from being axially and largely deformed. Accordingly, the second curved portions 23 of the diaphragms 2, 3 located opposed to each other are prevented from being brought into contact with each other, and thus the diaphragms 2, 3 can be prevented from being fractured.
(36) In addition, the diaphragm 2 is formed such that a distance H2 (see
(37) Further, as illustrated in
(38) Furthermore, as illustrated in
(39) The deformable portion 19 is formed such that the area radially inward of the point T2 of the second curved portion 23 is larger than the area radially outward of the point T2 of the second curved portion 23; therefore, the large volume variable region of the diaphragm 2 can be secured.
(40) As described above, the embodiment of the present invention is described with the drawings; however, the concrete structure is not limited to the embodiment. Even modifications or additions may be made to the present invention without departing from the scope of the present invention.
(41) For example, in the foregoing embodiment, a case where the diaphragms 2, 3 are connected by laser welding is described, but not limited thereto. Alternatively, as long as the diaphragms 2, 3 can include an enclosed space therebetween, the diaphragms 2, 3 may be connected by a variety of welding methods such as swaging, friction stir welding, and the like.
(42) Further, in the foregoing embodiment, the relationship between the curvature radii of the first curved portion 22, the second curved portion 23, and the third curved portion 24 is described in such a way that the curvature radius R22 of the first curved portion 22 is greater than the curvature radius R24 of the third curved portion 24 and the curvature radius R24 of the third curved portion 24 is greater than the curvature radius R23 of the second curved portion 23, but not limited thereto. Alternatively, for example, the first curved portion 22 and the third curved portion 24 may have the same curvature radius.
(43) Furthermore, as long as the first curved portion 22 and the third curved portion 24 are formed to be bulged out and the second curved portion 23 is formed to be dented in, the radially outward stress can be converted into the force to bend the third curved portion 24 inward. Therefore, for example, the curvature radius of the second curved portion 23 may be greater than the curvature radius of the third curved portion 24.
(44) Additionally, in the foregoing embodiment, the second curved portion 23 is formed by the curved wall part having the constant curvature radius to be dented in, but not limited thereto. Alternatively, the second curved portion 23 may be formed in a waved shape such that the waved shape includes, for example, two or more inward curved wall parts formed to be dented in and such that the inward curved wall part located at the most radially outward side is continuously formed with the third curved portion 24.
(45) Further, in the foregoing embodiment, the first curved portion 22 is formed by the curved wall part having the constant curvature radius. Alternatively, the first curved portion 22 may be formed by, for example, two or more curved wall parts which is formed to bulged out and which has different curvature radii. Additionally, likewise, each of the second curved portion 23 and the third curved portion 24 may be formed similarly to the aforesaid modification of the first curved portion 22.
(46) Further, the diaphragm 2 and the diaphragm 3 may not have the same shape.
(47) Furthermore, in the foregoing embodiment, the metal diaphragm damper 1 including the diaphragm 2 and the diaphragm 3 connected to each other is configured such that the fuel pressure in the fuel chamber 11 is absorbed by both the diaphragm 2 and the diaphragm 3, but not limited thereto. Alternatively, for example, as illustrated in
(48) Moreover, in the foregoing embodiment, the metal diaphragm damper 1 is provided in the fuel chamber 11 of the high-pressure fuel pump 10 and is configured to reduce pulsation in the fuel chamber 11, but not limited thereto. Alternatively, the metal diaphragm damper 1 is provided in a fuel pipe or the like connected to the high-pressure fuel pump 10 and thus may reduce pulsation.
(49) Further, as long as airtightness and connection strength can be maintained, at least only the radially outermost parts of the connection end portions 21 of the diaphragm 2 and the diaphragm 3 may be connected to each other.
(50) Furthermore, a core member made of an elastically deformable synthetic resin or the like may be disposed in the enclosed space formed between the diaphragm 2 and the diaphragm 3 connected to each other (i.e., inside of the metal diaphragm damper 1), and thus the diaphragm 2 and the diaphragm 3 may be prevented from being brought into contact with each other under high pressure.
REFERENCE SIGNS LIST
(51) 1 Metal diaphragm damper 2, 3 Diaphragm 10 High-pressure fuel pump 11 Fuel chamber 12 Plunger 13 Suction valve 14 Pressurizing chamber 15 Discharge valve 19 Deformable portion 20 Outer circumferential fixation portion 21 Connection end portion 22 First curved portion 23 Second curved portion 24 Third curved portion 25, 26 Connection portion 31 Metal diaphragm damper 32 Diaphragm 33 Base member A to D Boundary R22 to R24 Curvature radius T1 to T3 Point W1 to W2 Distance α Imaginary line