Tire imbalance correction using coating method

Abstract

A method of correcting imbalance of a tire comprises a step of forming a coated layer on the inner surface of the tire at the point of lightest weight of the tire so as to reduce the imbalance of the tire. The coated layer has a black color substantially the same as the color of the inner surface so that it becomes difficult to recognize the correction of the weight imbalance.

Claims

1. A method of correcting imbalance of a tire comprising: a step of forming a black coated layer on a part of an inner surface of the tire including a point of lightest weight of the tire so as to reduce the imbalance of the tire, wherein the black coated layer is formed by applying a black paint, and the black paint is a dissolved-type water-soluble paint containing carbon black or alternatively an emulsion-type water-soluble paint containing carbon black.

2. The method according to claim 1, wherein the black paint has a specific gravity of 1.00 to 1.10.

3. The method according to claim 1, wherein a weight of the black coated layer is in a range from 3 to 10 grams.

4. The method according to claim 2, wherein a weight of the black coated layer is in a range from 3 to 10 grams.

5. The method according to claim 1, wherein a length in a tire circumferential direction of the black coated layer is in a range from 15 to 70 degrees in terms of an angle around a tire rotational axis.

6. The method according to claim 2, wherein a length in a tire circumferential direction of the black coated layer is in a range from 15 to 70 degrees in terms of an angle around a tire rotational axis.

7. The method according to claim 3, wherein a length in a tire circumferential direction of the black coated layer is in a range from 15 to 70 degrees in terms of an angle around a tire rotational axis.

8. The method according to claim 4, wherein a length in a tire circumferential direction of the black coated layer is in a range from 15 to 70 degrees in terms of an angle around a tire rotational axis.

9. The method according to claim 1, wherein the black paint is applied by spraying.

10. The method according to claim 1, wherein the black paint is applied by brushing.

11. The method according to claim 1, wherein a content of the carbon black in the black paint is not more than 10% by weight.

12. The method according to claim 2, wherein a content of the carbon black in the black paint is not more than 10% by weight.

13. The method according to claim 1, wherein a content of the carbon black in the black paint is not more than 10% by weight, the black paint has a specific gravity of 1.00 to 1.10, the black paint is applied by spraying or brushing, and a length in a tire circumferential direction of the black coated layer is in a range from 15 to 70 degrees in terms of an angle around a tire rotational axis.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a tire-meridian cross sectional view of a tire as an embodiment of the present invention of which weight imbalance is reduced by a method of correcting the imbalance of a tire according to the present invention.

(2) FIG. 2 is a schematic cross sectional view of the tire of FIG. 1 taken along the tire equator.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(3) Embodiments of the present invention will now be described in detail in conjunction with accompanying drawings.

(4) According to the present invention, as shown in FIGS. 1 and 2, the tire 1 is provided at the point P of lightest weight with a black coated layer 10 which is partially formed on the inner surface S of the tire as a balance weight so that the weight imbalance of the tire itself is reduced.

(5) Incidentally, the point P of lightest weight of the tire can be determined by a well-known balance measuring machine.

(6) The tire 1 is a pneumatic tire comprising a tread portion 2 having a tread surface 2S and tread edges Te, a pair of bead portions 4, and a pair of sidewall portions 3 extending radially inwardly from the tread edges Te to the bead portions 4. AS usual, the tire 1 may be reinforced by using reinforcing members, for example, a carcass, a belt layer, a band layer and bead cores.

(7) The black coated layer 10 is formed by applying a black paint containing carbon black onto the inner surface s facing the tire cavity.

(8) of the inner surface S of the tire, the black coated layer 10 is preferably provided on a tread inner surface St. The tread inner surface St means the inner surface of the tread portion 2, more specifically, a part of the inner surface S of the tire between two planes x passing through the respective tread edges Te in parallel with the tire equatorial plane co. By providing the black coated layer 10 in this area, the radial distance H of the black coated layer 10 from the tire rotational axis (i) becomes largest, and the effect of the black coated layer 10 to reduce the weight imbalance becomes maximum.

(9) The entire black coated layer 10 may be disposed within the tread inner surface St. Further, the black coated layer 10 may protrude from the tread inner surface St.

(10) In either case, it is preferable to make the black coated layer 10 symmetrical about the tire equatorial plane Co.

(11) Incidentally, the tread edges Te are the axial outermost edges of the ground contacting patch of the tire which occurs under a normally inflated loaded condition when the camber angle of the tire is zero.

(12) The standard wheel rim is a wheel rim officially approved or recommended for the tire by standards organizations, i.e. JATMA (Japan and Asia), T&RA (North America), ETRTO (Europe), TRAA (Australia), STRO (Scandinavia), ALAPA (Latin America), ITTAC (India) and the like which are effective in the area where the tire is manufactured, sold or used.

(13) The standard pressure and the standard tire load are the maximum air pressure and the maximum tire load for the tire specified by the same organization in the Air-pressure/Maximum-load Table or similar list.

(14) For example, the standard wheel rim is the “standard rim” specified in JATMA, the “Measuring Rim” in ETRTO, the “Design Rim” in TRA or the like. The standard pressure is the “maximum air pressure” in JATMA, the “Inflation Pressure” in ETRTO, the maximum pressure given in the “Tire Load Limits at various Cold Inflation Pressures” table in TRA or the like. The standard load is the “maximum load capacity” in JATMA, the “Load Capacity” in ETRTO, the maximum value given in the above-mentioned table in TRA or the like. In case of passenger car tires, however, the standard pressure is uniformly defined by 180 kPa.

(15) As the black paint, a water-soluble paint comprising at least carbon black as a black pigment and aggregate, and a water solvent can be suitably employed. As the water solvent, for example, a dissolved-type water-soluble paint made from a resin dissolved in water, and an emulsion-type water-soluble paint made from a resin dispersed in water can be suitably used.

(16) The content of the carbon black in the black paint is preferably not more than 10% by weight, more preferably not more than 7% by weight.

(17) By drying the applied black paint, its solid components including the resin and the carbon black form the black coated layer 10 (coating film), and function as a balance weight.

(18) The black paint may further contain known additives, e.g. a plasticizer, thickening agent and the like.

(19) Such black paint can be applied by spraying with a spray gun, brushing or the like. However, spraying with a spray gun is more preferable from the viewpoint of the efficiency of the coating work, uniformity of the thickness of the coating, and the like.

(20) For example, in the case of a pneumatic tire of size 225/50R20 (the radial distance from the tire rotational axis (i) to the tread inner surface Ss is about 362 mm at the tire equator), the black coated layer 10 on the tread inner surface St needs to have a weight w of about 8.5 grams in order to reduce the weight imbalance by 3.0 N cm.

(21) On the other hand, since the black coated layer 10 has a small weight per unit area, if the formation area of the black coated layer 10 (the application area of the black paint) is increased in order to obtain the necessary weight w, then the additional weight w is not focused on the point P of lightest weight, therefore, the effect of reducing the weight imbalance becomes insufficient.

(22) From such a point of view, as shown in FIG. 2, the length in the tire circumferential direction of the black coated layer 10 is preferably set in a range from 15 to 70 degrees in terms of the angle θ around the tire rotational axis (i). It is preferable that the angle α formed between the bisector y3 of the angle θ and a straight line passing through the point P of lightest weight and rotational axis (i) is not more than 15 degrees, more preferably not more than 10 degrees.

(23) In this example shown in FIG. 2, the angle α is zero. In other words, in the tire circumferential direction, the black coated layer 10 is centered on the point P of lightest weight.

(24) It is possible to obtain the necessary additional weight w by increasing the thickness of the black coated layer 10 by thickly applying the black paint, while keeping the angle θ range not more than 15 degrees.

(25) In this case however, the applied paint tends to become lumpy, and after drying, the black coated layer 10 tends to become easily peeled off.

(26) From the same aspect, the specific gravity of the black paint is preferably in a range from 1.00 to 1.10.

(27) when the specific gravity is less than 1.00, the weight per unit area of the black coated layer 10 is reduced, and the obtainable additional weight w becomes small. Thus, the reduction of the weight imbalance is excessively decreased.

(28) on the other hand, when the specific gravity exceeds 1.10, the applied paint tends to become lumpy, and after drying, the black coated layer 10 tends to become easily peeled off.

(29) It is desirable to limit the weight of the black coated layer 10 in a range from 3 to 10 grams. If less than 3 grams, the reduction of the weight imbalance becomes too small. If the weight exceeds 10 grams, there is a possibility that tire uniformity such as RFV (radial force variation) may be adversely affected.

(30) In the present invention, even if the black coated layer 10 is formed, since the thickness is small and the color is substantially the same as the inner surface S of the tire, it is hard to recognize the presence of the black coated layer 10. Therefore, it is possible to avoid the deterioration of the impression in appearance and the degradation of the commercial value of the tire while maintaining the effect of correcting the weight imbalance.

(31) while detailed description has been made of an especially preferable embodiment of the present invention, the present invention can be embodied in various forms without being limited to the illustrated embodiment.

EXAMPLES

(32) Using pneumatic tires of size 225/50R20 (rim size 20×8.03) having the substantially same weight imbalance, test tires were prepared by applying a black paint and a sponge material. Specifications of the test tires are shown in Table 1. The test tires Ex1-Ex7 were each provided with the black coated layer by applying the black paint to the inner surface of the tread portion at the point of lightest weight.

(33) The test tire Ref was provided with a weight member made from a sponge material and applied to the inner surface of the tread portion at the point of lightest weight. The specific gravity of the sponge material was 0.16.

(34) The test tires were measured for the amount of reduction of the weight imbalance by the black coated layers and weight member and tested for the influence of the black coated layer on the radial force variation (uv) and the durability of the black coated layer.

(35) (1) Amount of Reduction of Weight Imbalance:

(36) The difference in the amount of weight imbalance before and after the formation of the black coated layer was measured using a uniformity test machine. The results are indicated in Table 1, wherein the larger the number, the greater the reduction of the weight imbalance.
(2) Influence on RFV:
using the uniformity test machine, the test tires were measured for RFV under a tire pressure of 200 kPa and a vertical tire load of 6835 N in accordance with JASO C607 (Test method for uniformity of automobile tire). And the difference of RFV before and behind formation of the black coated layer was obtained. The results are indicated in Table 1. when the difference was 3.0 N or less, it was judged to have no influence on RFV.
(3) Durability of Black Coated Layer:
(3.1) Influence of Temperature Change:
After the test tire having the black coated layer was stored under a high temperature condition (80 degrees C.) for 8 days and then a low temperature condition (−30 degrees) for 3 days, the influence on the inner appearance of the tire such as discoloration, cracks, etc. of the black coated layer was visually checked. The results are indicated in Table 1.
(3.2) Recurrence of Weight Imbalance after Running:
The test tire having the black coated layer was mounted on a vehicle and continuously run for 30,000 km at a speed of 100 km (tire pressure 200 kPa), and then, the difference in the weight imbalance before and after the running was obtained.
The results are indicated in Table 1. When the difference was less than 1.0 N cm, it was judged to have no effect.
(3.3) Peeling of Black Coated Layer:
After the above-mentioned running for 30,000 km, the presence or absence of peeling of the black coated layer was visually checked. The results are indicated in Table 1.

(37) TABLE-US-00001 TABLE 1 Tire Ref Ex1 Ex2 Ex3 Ex4 Ex5 Ex6 Ex7 black coated layer absent present (sponge) weight (g) — 3 8 8 8 10 8 11 angle θ (deg) 50 50 15 50 70 50 12 50 reduction of weight imbalance (N .Math. cm) 1.3 1.5 3.3 3.0 2.8 3.6 3.4 3.1 Influence on RFV no no no no no no no yes Durability of black coated layer Influence of temperature change no no no no no no no no Recurrence of weight imbalance after running — no no no no no no no Peeling of black coated layer — no no no no no yes no

(38) As shown in Table 1, it was confirmed that, according to the present invention, the black coated layer can correct the weight imbalance of the tire although it is hardly recognizable because of a relatively small thickness and the substantially same color as the tire inner surface S.

DESCRIPTION OF THE REFERENCE SIGNS

(39) 1 tire 10 black coated layer P point of lightest weight S tire inner surface