Device for regulating a flow-through and distributing a fluid in a fluid circuit
11221076 · 2022-01-11
Assignee
Inventors
- Toni Spies (Cologne, DE)
- Tobias Haas (Cologne, DE)
- Dominik Wiechard (Cologne, DE)
- Markus Herzog (Bedburg, DE)
Cpc classification
F16K5/0605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/0873
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00485
PERFORMING OPERATIONS; TRANSPORTING
F25B2500/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/039
PERFORMING OPERATIONS; TRANSPORTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Device for regulating and controlling a flow-through and distributing a fluid in a fluid circuit has a housing with ports connecting fluid lines that are connected across a passage aperture with an interior volume of the housing, a valve element disposed in the interior volume of the housing, a drive element for moving the valve element relative to the housing.
Claims
1. A device for regulating and controlling a flow-through, and distributing a fluid in a fluid circuit, comprising a housing with ports for connecting with fluid lines that are in each instance connected across a passage within an interior volume of the housing as well as a valve element disposed in the interior volume of the housing with a drive element for moving the valve element relative to the housing wherein the valve element is supported rotatably about an axis of rotation and comprises openings that extend into an interior of the valve element as through-holes and form in the interior of the valve element a common volume, wherein an axis of symmetry of at least one through-hole of a first opening and the axis of rotation of the valve element as well as an axis of symmetry of a passage within the interior of a first port of the housing are disposed in a direction z, wherein axes of symmetry of through-holes of at least three openings of the valve element and of passages within each of two respective ports of the housing are disposed in a plane spanned by two directions x, y, wherein the directions x, y, z are each oriented perpendicularly to one another; and wherein a cover element with at least two outlet openings is positioned in the housing, wherein the cover element covers a flow cross section of the passage of the first port of the housing in a first position and opens the flow cross section of the passage of the first port in a second position.
2. A device as in claim 1, wherein the axes of symmetry of the passages of the ports of the housing and the axis of rotation of the valve element have a common point of intersection in which the valve element is disposed with its center point.
3. A device as in claim 2, wherein the outlet openings in each instance have a circular flow cross section and are disposed with their center points on a common reference circle diameter referred to a projected center point of a spherical shell.
4. A device as in claim 3, wherein the diameters of the outlet openings are in each instance greater than or equal to the diameter of a through-hole of the first opening of the valve element.
5. A device as in claim 3, wherein a first outlet opening and a second outlet opening, disposed adjacently to the first outlet opening, are developed at an angle of 90° referred to the projected center point of the spherical shell.
6. A device as in claim 1, wherein the first port of the housing is disposed on a side of the valve element opposite to the drive element and wherein a second port and a third port are positioned on sides of the housing opposite to one another.
7. A device as in claim 1, wherein the axes of symmetry of the passages provided in the interior of a second port and of a third port of the housing are disposed on a common axis oriented in the y-direction.
8. A device as in claim 1, wherein the axes of symmetry of the passages of the first port, of a second port, as well as of a third port of the housing are positioned in a plane spanned by the directions y, z in the form of a T with respect to one another.
9. A device as in claim 1, wherein the axis of symmetry of the passages of the first port of the housing and the axis of rotation of the valve element are disposed such that they are oriented coaxially with one another.
10. A device as in claim 1, wherein the valve element is spherical.
11. A device as in claim 1, wherein the axes of symmetry of the at least three openings, disposed in the plane spanned by two directions x, y, of valve element have a common point of intersection in the center of the valve element.
12. A device as in claim 1, wherein the axis of rotation of the valve element is disposed such that it extends through the center of the valve element.
13. A device as in claim 1, wherein the axis of symmetry of the at least one through-hole of the first opening is disposed such that it is oriented spaced apart from the axis of rotation of the valve element.
14. A device as in claim 1, wherein the axes of symmetry of three of the openings, disposed in the plane spanned by two directions x, y, of the valve element are in the form of a T with respect to one another, wherein the axes of symmetry of a second opening and of a third opening as well as of the third opening and a fourth opening are each oriented orthogonally to one another, wherein the axes of symmetry of the second opening and of the fourth opening are disposed such that they are oriented coaxially with one another.
15. A device as in claim 14, wherein the axes of symmetry of a through-hole of the first opening and of the second opening of the valve element are oriented such that they intersect, wherein the axis of symmetry of the first through-hole of the first opening is disposed offset from the center of the valve element in the direction of the fourth opening.
16. A device as in claim 1, wherein the first opening of the valve element is developed with a first through-hole and a second through-hole of at least two through-holes.
17. A device as in claim 16, wherein the axes of symmetry of the through-holes of the first opening are disposed on a common reference circle diameter referred to the axis of rotation of the valve element.
18. A device as in claim 17, wherein the axes of symmetry of the through-holes of the first opening are disposed such that they are offset at an angle of 90° about the axis of rotation of the valve element as well as being disposed parallel to one another.
19. A device as in claim 16, wherein the axes of symmetry of the second through-hole of the first opening and of the third opening of the valve element are oriented such that they intersect, wherein the axis of symmetry of the second through-hole of the first opening is disposed offset from the center of the valve element in the direction of the third opening.
20. A device as in claim 1, wherein the at least one through-hole of the first opening of the valve element is developed on a side that is opposite to the side oriented to the drive element.
21. A device as in claim 1, wherein the at least one through-hole of the first opening of the valve element has a diameter, wherein the diameter of the through-hole of the first opening is equal to or less than the diameter of the openings disposed in the plane spanned by the directions x, y, of the valve element.
22. A device as in claim 1, wherein the outlet openings in each instance have a circular flow cross section and are disposed with their center points on a common reference circle diameter referred to a projected center point of a spherical shell.
23. A device as in claim 1, wherein the cover element is a uniform segment of a spherical shell with constant wall thickness, also termed face, is disposed between the valve element and the housing, and a contour of an inner surface of the spherical shell corresponds to a contour of an outer surface of the spherical valve element.
24. A device comprising: a valve element having an interior having an interior volume; a housing, the housing comprising ports for connecting with fluid lines that are in each instance connected across a passage within an interior volume of the housing as well as the valve element, wherein the valve element is disposed in the interior volume of the housing, wherein the valve element comprises a drive element for moving the valve element relative to the housing, and wherein the valve element comprises openings that extend into the interior of the valve element; wherein the valve element is supported rotatably about an axis of rotation and comprises through-holes extending into the interior of the valve element from the openings, wherein the through-holes form the interior volume in the interior of the valve element, wherein an axis of symmetry of at least one through-hole of a first opening and the axis of rotation of the valve element as well as an axis of symmetry of a passage within the interior of a first port of the housing are disposed in a direction z, wherein axes of symmetry of through-holes of at least three openings of the valve element and of passages within each of two respective ports of the housing are disposed in a plane spanned by two directions x, y, wherein the directions x, y, z are each oriented perpendicularly to one another; and wherein a cover element with at least two outlet openings is fixedly positioned in the housing.
25. A device as in claim 24, wherein the cover element is a uniform segment of a spherical shell with constant wall thickness, also termed face, is disposed between the valve element and the housing, and a contour of an inner surface of the spherical shell corresponds to a contour of an outer surface of the spherical valve element.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13) In
(14) When the refrigerant in subcritical operation of the refrigerant circuit, such as for example with the refrigerant R134a or under certain ambient conditions with carbon dioxide, is liquified, the heat exchanger is termed condenser. A portion of the heat transfer takes place at constant temperature. In supercritical operation, or at supercritical heat release in the heat exchanger, the temperature of the refrigerant decreases continuously. In this case the heat exchanger is also termed gas cooler. Supercritical operation can occur under certain ambient conditions or operating modes of the refrigerant circuit, for example with the refrigerant carbon dioxide.
(15) The connection configuration 1 comprises a connection site 2 as well as three ports 3, 4, 5. At the connection site 2 three connection lines from different flow paths of the not depicted refrigerant circuit are connected with one another. Each port 3, 4, 5 is coupled with the connection site 2. Provided between the connection site 2 and a first port 3 is a first valve 6, between the connection site 2 and a second port 4 is a second valve 7, and between the connection site 2 and a third port 5 is provided a third valve 8. The valves 6, 7, 8 are preferably developed as check valves.
(16) The connection configuration 1 can be connected to every port 3, 4, 5 with a heat exchanger, operated for example as evaporator or condenser/gas cooler, a compressor, a fluid store, in particular refrigerant collector or accumulator, or similar. To route the refrigerant flow within the refrigerant circuit, every flow path of the connection configuration 1 can at least be opened or closed.
(17) Such check functions are conventionally realized using three separately developed check valves. To each flow path therein is assigned a valve to be independently operated. Each valve is developed for carrying out only one function such that a multiplicity of valves and connection lines is required. The functions of the individual valves are now linked in one device.
(18) The refrigerant circuit in which such device is applied can be operated with any desired refrigerant, in particular R1234yf, R134a, R744, R404a, R600a, R290, R152a, R32 as well as with mixtures thereof.
(19) In
(20) The device 10 comprises a preferably cuboidal housing 11 with a first port 13, a second port 14 as well as a third port 15 which, depending on function and operating mode, serve as inlet or outlet of the refrigerant. The ports 13, 14, 15 for refrigerant lines as connection lines with other components of the refrigerant circuit are each connected within an interior volume of housing 11 across passages. Within the volume a valve element 12 is disposed. Axes of symmetry of the passages of ports 13, 14, 15 and an axis of rotation of the valve element 12 have a common point of intersection in which the valve element 12 is disposed.
(21) Except for the regions of the ports 13, 14, 15, the housing 11 developed in the form of a valve block is closed. The outer form of the housing 11 is developed such that the functions, for example also the precise disposition within a system, are ensured and the cost-effective series production at minimal component weight is enabled.
(22) The spherical valve element 12 is connected across a connecting element 17 disposed on the axis of rotation of the valve element 12, with a drive element 16 provided outside of housing 11. The connecting element 17 developed, for example, as a shaft or a control shaft is fixedly connected at a first end with the drive element 16. With the second end, developed distally to the first end, the connecting element 17 is disposed such that it projects into housing 11 through the wall of housing 11. The drive element 16, also termed drive element, is developed for example as a servomotor for driving the connecting element 17.
(23) The first port 13 is disposed on the housing 11 on the opposite side of the drive element 16, while the second port 14 and the third port 15 are developed on sides opposite to one another and differing from the side of the first port 13. The passages of the second port 14 and of the third port 15 are disposed on a common axis oriented in the y-direction, such that between the two ports 14, 15 extends a straight-line lead-through. The passage of the first port 13 and the connecting element 17 are also disposed on a common axis extending in the z-direction. The passages of ports 13, 14, 15 are developed in the form of a Tin a plane spanned by the directions y and z, wherein the axes of symmetry of the passages intersect in the center of the valve element 12. The direction x is in each instance oriented orthogonally to the directions y and z.
(24)
(25) The axes of symmetry of a second opening 19, of a third opening 20 as well as of a fourth opening 21, which are disposed within a center plane spanned by the directions x and y, and thus are disposed orthogonally to the axis of rotation 22 of the valve element 12-1, have a common point of intersection in the center of the valve element 12-1. The second opening 19 and the fourth opening 21 are disposed at an angle of 0° or of 180° to one another such that between the two openings 19, 21 a straight-line lead-through extends. The third opening 20, also provided in the center plane, is oriented orthogonally to the lead-through developed between the second opening 19 and the fourth opening 21. Thus, the angle included between the second opening 19 and the third opening 20 as well as between the third opening 20 and the fourth opening 21 is in each instance 90°.
(26) The axis of symmetry of the first opening 18 is oriented parallel to the axis of rotation 22 extending in the z-direction of valve element 12-1 and eccentrically to valve element 12-1. The axis of symmetry of the first opening 18 and the axis of rotation 22 of the valve 12-1 are spaced apart such that the axis of symmetry of the first opening 18 intersects the lead-through between the second opening 19 and the fourth opening 21 in a great circle sectional plane. The axis of symmetry of the first opening oriented orthogonally to the lead-through developed between the second opening 19 and the fourth opening 21 is, referred to the center point of the valve element 12-1, offset in the direction toward the fourth opening 21. The angles between the first opening 18 and the second opening 19 as well as of the fourth opening 21 are each 90°.
(27) The first opening 18 of valve element 12-1 is developed on a side that is opposite to the side with the connection of valve element 12-1 with the not depicted connecting element 17 of the drive element 16.
(28) The spherical valve element 12, 12-1, 12-2 according to
(29) Valve element 12-1 with openings 18, 19, 20, 21 is disposed within housing 11 with ports 13, 14, 15 as well as the associated passages such that it is movable to block or clear through-flow openings for the refrigerant. The second opening 19, the third opening 20 and the fourth opening 21 of valve element 12, 12-1 are oriented in a plane with the second port 14 and the third port 15 of housing 11 such that the openings 19, 20. 21, depending on requirements and position of the valve element 12, 12-1 within the housing 11 can communicate with ports 14, 15.
(30) The diameters of the passages of ports 13, 14, 15 of housing 11 have preferably the same values and are each greater than or equal to the diameters of the through-holes of the second to fourth openings 19, 20, 21 as well as greater than the diameter of the through-hole of the first opening 18 of valve element 12, 12-1.
(31) The valve element 12-1 is, moreover, sealed fluidically tight against housing 11, in order to provide specifically inlets and outlets for the refrigerant. The fabrication tolerances of the individual components of device 10 are selected such that the fluid, in particular the refrigerant, can only flow through ports 13, 14, 15 with the passages as well as openings 18, 19, 20, 21 of valve elements 12, 12-1 and undesirable bypass flows between the surface of valve element 12, 12-1 and the housing 11 are avoided.
(32) In
(33) The cover element 23-1 developed as a uniform segment of a spherical shell with constant wall thickness, also termed faceplate, is disposed within the not depicted valve block or housing 11 in the direction z underneath the valve element 12-1 and thus between the valve element 12-1 and the housing 11. The contour of an inner surface of the spherical shell corresponds herein to the contour of an outer surface of the spherical valve element 12-1. Housing 11, furthermore, comprises a recess, intended for the integrating reception of the cover element 23-1, which, for the complete adaption of the cover element 23-1, corresponds to the contour of an outer surface of the spherical shell. The recess is consequently developed with the radius of the outer surface of the spherical shell, while the volume, encompassed by the housing 11, for the reception of the valve element 12-1 is developed with the radius of an inner surface of the spherical shell. The contour of an inner surface of housing 11 also corresponds herein to the contour of the outer surface of the spherical valve element 12-1.
(34) After the disposition of the cover element 23-1 within the recess of the housing 11, the volume encompassed by the housing 11 with the integrated cover element 23-1 for the reception of the valve element 12-1 is developed in the form of a sphere and corresponds fully with the valve element 12-1. The valve element 12-1 is herein fully over its entire surface enclosed by housing 11 with the cover element 23-1. The valve element 12-1 is fully in contact over its entire surface on housing 11 with the cover element 23-1.
(35) The axis of rotation of cover element 23-1 and the axis of symmetry of the passage of the first port 13 of housing 11 are disposed coaxially with respect to one another or on a common axis that is oriented in the direction z. The cover element 23-1, supported in housing 11, fixed and thus immovable relative to housing 11 or across a sealing element, in particular in the form of an O-ring, disposed between the cover element 23-1 and the housing 11 is thus disposed such that it closes, at least partially, the passage of the first port 13 developed in housing 11. With a rotation about the axis of rotation 22 the valve element 12-1 is moved relative to the cover element 23-1 as well as to the housing 11.
(36) The cover element 23-1 comprises three circular outlet openings 24, 25, 26 which are developed with equal diameter and are disposed with the centers on a common reference circle diameter referred to the projected center of the spherical shell. The diameters of the outlet openings 24, 25, 26 are herein greater than or equal to the diameter of the through-hole of the opening 18 of valve element 12-1. The reference circle diameter, on which the centers of the outlet openings 24, 25, 26 are located, corresponds to the reference circle diameter on which the through-hole of the first opening 18 of valve element 12-1 is disposed referred to the axis of rotation 22.
(37) A first outlet opening 24 has, in each instance, to an adjacently disposed second outlet opening 25 as well as to the third outlet opening 26 an included angle of 90° referred to the projected center of the spherical shell. The second outlet opening 25 and the third outlet opening 26 are disposed at an angle of 0° or of 180° as well as spaced apart in the direction x.
(38) The axes of symmetry of the outlet openings 24, 25, 26 have each the same inclination referred to the projected center of the spherical shell such that the axes of symmetry of the outlet openings 24, 25, 26, either according to a rotational model or pattern of the cover element 23-1, intersect in a common point on the axis of symmetry of the spherical shell or the axes of symmetry of the outlet openings 24, 25, 26 are disposed parallel to one another and to the axis of symmetry of the spherical shell.
(39) In
(40) In
(41)
(42) In
(43) Therewith, one through-flow opening through the second port 14 and the second opening 19 as well as through the third port 15 and the fourth opening 21 is provided, wherein the second port 14 and the third port 15 of housing 11 are fluidically connected with one another.
(44)
(45)
(46) None of the outlet openings 24, 25, 26 of cover element 23-1 is oriented coaxially with the first opening 18 of valve element 12-1 or oriented such that it corresponds with the first opening 18 of valve element 12-1. Since no through-hole of an opening 19, 20, 21 of valve element 12-1 is associated with any of the passages of ports 14, 15 of housing 11 and the flow cross sections of the passages of ports 14, 15 as well as the through-holes of openings 19, 20, 21 do not overlap, there is no formation of a through-flow opening. The flow cross sections of the first port 13 of housing 11 as well as of the outlet openings 24, 25, 26 do not overlap and thus do not form a through-flow opening.
(47) In
(48) The valve element 12-2 comprises five circular cylindrical openings 18a, 18b, 19. 20, 21, developed as through-holes, whose flow cross sections have a constant diameter over the length of the openings 18a, 18b, 19, 20, 21. The significant difference between the first implementation of valve element 12-1 from
(49) The diameter of the through-holes 18a, 18b of the first opening 18 are identical and in each instance less than the diameter of the three further openings 19, 20, 21, wherein the diameters of the latter preferably have identical values.
(50) The axes of symmetry of the through-holes 18a, 18b of the first opening 18 are oriented on a common reference circle diameter, referred to the axis of rotation 22 extending in the direction z of valve element 12-2, offset from one another by an angle of 90° and parallel to one another as well as to the axis of rotation 22 as well as eccentrically to the valve element 12-2. The axes of symmetry of the through-holes 18a, 18b of the first opening 18 and the axis of rotation 22 of valve element 12-2 are in each instance spaced apart at such distance that the axis of symmetry of the first through-hole 18a of the first opening 18 intersects the axis of symmetry of the lead-through, developed between the second opening 19 and the fourth opening 21, in a great circle sectional plane, and that the axis of symmetry of the second through-hole 18b of the first opening 18 intersects the axis of symmetry of the through-hole of the third opening 20 in a great circle sectional plane. While the first through-hole 18a, oriented orthogonally to the lead-through developed between the second opening 19 and the fourth opening 21, of the first opening 18, referred to the center of the valve element 12-2, is offset in the direction of the fourth opening 21, the axis of symmetry of the second through-hole 18b of the first opening 18 is offset in the direction of the third opening 20 referred to the center of valve element 12-2.
(51) The through-holes 18a, 18b of the first opening 18 of valve element 12-2 are provided on the side of the valve element 12-2 that is opposite to the not depicted connecting element 17 of the drive element 16. The spherical valve element 12-2 is oriented within the not depicted housing 11 such that the through-holes 18a, 18b of the first opening 18 of valve element 12-2 and the passage of the first port 13 of housing 11 can in each instance form a common through-flow opening. The axes of symmetry of the through-holes 18a, 18b of the first opening 18 of the valve element 12-2 and the passage of the first port 13 of housing 11 are in each instance disposed in parallel and offset with respect to one another.
(52) The second implementation of cover element 23-2, developed as a uniform segment of a spherical shell with constant wall thickness, is disposed within the not depicted valve block or housing 11 in the direction z underneath the valve element 12-2 and therewith between the valve element 12-2 and the housing 11. The significant difference between the first implementation of cover element 23-1 from
(53) In a position of the valve element 12-2 in a starting position with a rotational angle of 0° of valve element 12-2 within the housing 11, the through-holes 18a, 18b of the first opening 18 of the valve element 12-2 completely overlap the through-holes 24, 25 of the cover element 23-2. The first through-hole 18a of the first opening 18 herein coincides with the first outlet opening 24 and the second through-hole 18b of the first opening 18 with the second outlet opening 25.
(54)
(55) In
(56)
(57) The first port 13 of housing 11 is open since the valve element 12-2 is disposed with respect to the cover element 23-2 such that the first outlet opening 24 of cover element 23-2 and the second through-hole 18b of the first opening 18 of valve element 12-2 are oriented coaxially with respect to one another or correspond to one another. Therewith, in each instance, a through-flow opening is provided through the first port 13 and the second through-hole 18b of the first opening 18 as well as through the second port 14 and the third opening 20, wherein the first port 13 and the second port 14 of housing 11 are fluidically connected with one another.
(58)
(59)
(60)
(61) However, since at least two of the three passages of ports 13, 14, 15 of housing 11 are not associated with a through-hole of an opening 18, 19, 20, 21 of valve element 12-2, and the flow cross sections of the passages of ports 14, 15 as well as of the through-holes of openings 19, 20, 21 do not overlap, no through-flow opening is formed.
(62) According to an alternative, not depicted implementation, the valve element is developed in the form of a cylinder. The second and third port of the housing disposed in a plane spanned by the directions x, y correspond to the second, third and fourth opening of the valve element disposed on the lateral surface of the cylinder, while the at least one opening of the valve element corresponding with the first port, oriented in the direction z, of the housing, is provided on an end side of the cylinder. The drive element of the device is disposed on the side on the housing opposite to the first port in connection with the at least one first opening of the valve element as well as on the opposite end side of the cylindrical valve element. The cylindrical valve element can have the same diameter as the spherical valve element.
(63) To correspond with the planar front surface of the cylinder, the cover element associated with the valve element is developed as a disk with a planar surface and is disposed in contact on the end side of the cylinder and thus is integrated in the housing.
LIST OF REFERENCE SYMBOLS
(64) 1 Connection configuration, fluid circuit 2 Connection site 3 First port 4 Second port 5 Third port 6 First valve 7 Second valve 8 Third valve 10 Device 11 Housing 12, 12-1, 12-2 Valve element 13 First port housing 11 14 Second port housing 11 15 Third port housing 11 16 Drive element, drive element, valve element 12 17 Connecting element, drive element 16 18 First opening, valve element 12-1 18a First through-hole, first opening, valve element 12-2 18b Second through-hole, first opening, valve element 12-2 19 Second opening, valve element 12-1 20 Third opening, valve element 12-1 21 Fourth opening, valve element 12-1 22 Axis of rotation, valve element 12 23-1, 23-2 Cover element 24 First outlet opening, cover element 23-1, 23-2 25 Second outlet opening, cover element 23-1, 23-2 26 Third outlet opening, cover element 23-1 27 Direction of rotation, valve element x, y, z Direction