Lift system for opening a top portion of a nacelle
11221000 ยท 2022-01-11
Assignee
Inventors
Cpc classification
F03D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2230/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lift system for lifting an openable top portion of a nacelle of a wind turbine has first and second laterally spaced apart jacks pivotally connectable to a bottom portion of the nacelle and the top portion proximate a rear end of the nacelle. The first and second jacks are actuatable to raise and lower a rear of the top portion. The lift system further has a support member pivotally connectable to the bottom portion and the top portion proximate a front end of the nacelle. A front of the top portion is pivotable on the support member when the first and second jacks are actuated without raising or lowering the top portion where the support member is pivotally connected. The lift system permits opening the top portion where the top portion has a U-shaped lip into which a complementary inverted U-shaped lip of a rotor fairing is inserted, and permits opening substantially rectangular or non-rectangular nacelles.
Claims
1. A lift system for opening an openable top portion of a nacelle of a wind turbine, the lift system comprising: first and second laterally spaced apart jacks pivotally connectable to a bottom portion of the nacelle inside the nacelle and pivotally connectable to the top portion of the nacelle proximate a rear end of the nacelle, the first and second jacks actuatable to raise and lower a rear of the top portion of the nacelle relative to the bottom portion of the nacelle; and, a support member pivotally connectable to the bottom portion of the nacelle and pivotally connectable to the top portion of the nacelle proximate a front end of the nacelle, a front of the top portion of the nacelle pivotable on the support member when the first and second jacks are actuated to raise or lower the rear of the top portion.
2. The lift system of claim 1, wherein the jacks and the support member are pivotally connectable to the bottom and top portions by laterally and horizontally oriented pivot pins.
3. The lift system of claim 1, wherein the jacks are pivotally connectable to an underside of the top portion at laterally spaced apart positions and the support member is pivotally connectable to the underside of the top portion at a single position.
4. The lift system of claim 1, wherein the support member is a support frame comprising a mounting collar, two legs connected to the mounting collar and an upwardly oriented strut connected to the mounting collar, wherein the legs are connected to and extend angularly downwardly from the mounting collar and the legs have bottom ends that are pivotally connectable to the bottom portion of the nacelle at laterally spaced apart locations, and wherein the strut extends upwardly from the mounting collar and the strut has a top end that is pivotally connectable to the top portion of the nacelle.
5. The lift system of claim 4 wherein the strut is releasably secured in the mounting collar so that a vertical position of the strut is adjustable.
6. The lift system of claim 1, further comprising rollers mountable on a top rim of the bottom portion to receive a bottom rim of the top portion when the rear of the top portion is lowered, the rollers further permitting longitudinal translation of the top portion when the bottom rim of the top portion is supported on the rollers.
7. The lift system of claim 6, wherein the rollers are comprised in roller carriages mountable on the top rim of the bottom portion, wherein the roller carriages comprise retainers securely mountable on the bottom portion of the nacelle, which pivotally connect the roller carriages to the bottom portion to hold the roller carriages on the top rim of the bottom portion while permitting the roller carriages to translate along the top rim.
8. The lift system of claim 1, further comprising sliding plates mountable on a top rim of the bottom portion proximate a rear of the bottom portion, the sliding plates receiving a bottom rim of the top portion when the rear of the top portion is lowered, the sliding plates further permitting longitudinal translation of the top portion when the bottom rim of the top portion is supported on the sliding plates.
9. A method of opening a nacelle of a wind turbine, the nacelle having an openable top portion and having either a substantially rectangular shape or a non-rectangular shape, the method comprising: installing first and second jacks inside the nacelle proximate a rear of the nacelle by pivotally connecting the jacks to a bottom portion and the top portion of the nacelle at laterally spaced apart positions in the nacelle; installing a support member inside the nacelle proximate a front of the nacelle by pivotally connecting the support member to the bottom portion and pivotally connecting the support member to the top portion in the nacelle; disconnecting the top portion from the bottom portion along complementary rims of the top and bottom portion; operating the jacks to lift a rear of the top portion relative to the bottom portion thereby causing a front of the top portion to pivot on the support member to tilt the top portion; and, shifting the top portion rearward.
10. A method of opening a nacelle of a wind turbine, the nacelle having an openable top portion connected to a rotor hub through complementary connecting brackets, the method comprising: installing first and second jacks inside the nacelle proximate a rear of the nacelle by pivotally connecting the jacks to a bottom portion and the top portion of the nacelle at laterally spaced apart positions in the nacelle; installing a support member inside the nacelle proximate a front of the nacelle by pivotally connecting the support member to the bottom portion and pivotally connecting the support member to the top portion in the nacelle; disconnecting the top portion from the bottom portion along complementary rims of the top and bottom portion; operating the jacks to lift a rear of the top portion relative to the bottom portion thereby causing a front of the top portion to pivot on the support member to tilt the top portion thereby causing the complementary connecting brackets to disconnect; and, shifting the top portion rearward after the complementary connecting brackets are disconnected.
11. The method of claim 10, wherein the complementary connecting brackets comprise a first U-shaped lip on the front of the top portion of the nacelle and a second U-shaped lip on a rotor fairing at a rear of the rotor hub.
12. The method of claim 9, wherein the jacks and the support member are pivotally connected to the bottom and top portions by laterally and horizontally oriented pivot pins.
13. The method of claim 9, wherein the jacks are pivotally connected to an underside of the top portion at the laterally spaced apart positions and the support member is pivotally connected to the underside of the top portion at a single position.
14. The method of claim 9, wherein after the top portion is tilted, the method further comprises installing rollers on the rim of the bottom portion, and wherein after the top portion is shifted rearward, the method further comprises lowering the rear of the top portion so that the rim of the top portion rests on the rollers.
15. The method of claim 14, further comprising moving the top portion rearward on the rollers to more fully open the nacelle.
16. The method of claim 9, wherein after the top portion is tilted, the method further comprises installing sliding plates on the rim of the bottom portion proximate a rear of the bottom portion, and wherein after the top portion is shifted rearward, the method further comprises lowering the rear of the top portion so that the rim of the top portion rests on the sliding plates.
17. The method of claim 9, wherein the support member is a support frame comprising a mounting collar, two legs connected to the mounting collar and an upwardly oriented strut connected to the mounting collar, wherein the legs are connected to and extend angularly downwardly from the mounting collar and the legs have bottom ends that are pivotally connected to the bottom portion of the nacelle at laterally spaced apart locations, and wherein the strut extends upwardly from the mounting collar and the strut has a top end that is pivotally connected to the top portion of the nacelle.
18. The method of claim 17 wherein the strut is releasably secured in the mounting collar so that a vertical position of the strut is adjustable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For clearer understanding, preferred embodiments will now be described in detail by way of example, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(22) In the present specification, a longitudinal direction is defined as a direction parallel to a major axis of the nacelle, the major axis of the nacelle running a length of the nacelle and through a hub of the wind turbine. A lateral direction is defined as a direction perpendicular to the longitudinal direction in a horizontal plane with respect to the ground.
(23) Referring to
(24) Referring specifically to
(25) The jacks 10 are erected proximate a rear end 110 of the nacelle 101 and are laterally spaced apart across a width of the nacelle 101 to be on opposite sides of the nacelle 101. Bottom ends 11 of the jacks 10 are pivotally mounted on the bottom portion 106 of the nacelle 101, the jacks 10 oriented upwardly toward the top portion 107 with top ends 12 of the jacks 10 pivotally mounted on the underside of the top portion 107. The jacks 10 are operable to extend and retract to permit lifting and lowering a rear of the top portion 107 once the bolts securing the top portion 107 to the bottom portion 106 are removed. The jacks 10 are horizontally pinned at the top and bottom ends 11, 12, respectively, to permit some longitudinal translation of the top portion 107 once the bolts securing the top portion 107 to the bottom portion 106 are removed. Further features of the jacks 10 are described below in connection with
(26) The support frame 30 is erected proximate the front end 105 of the nacelle 101. The support frame 30 comprises two legs 33 that are pivotally mounted on the bottom portion 106 of the nacelle 101 at mounting points that are laterally spaced apart across a width of the nacelle 101 on opposite sides of the nacelle 101. The two legs 33 meet at and are connected to a mounting collar 34, the mounting collar 34 located generally centrally between side edges of the nacelle 101. The two legs 33 form an angle with the mounting collar 34 at an apex so that the support frame 30 has an inverted V-shape. An upwardly oriented strut 35 extending through and releasably secured in the mounting collar 34 has a top end 32 pivotally mounted on the underside of the top portion 107. The legs 33 and the strut 35 are horizontally pinned to the bottom and top portions 106, 107, respectively, to permit pivoting of the top portion 107 at the top end 32 of the strut 35 once the bolts securing the top portion 107 to the bottom portion 106 are removed. The strut 35 is releasably secured in the mounting collar 34 so that a vertical position of the strut 35 in the mounting collar 34 can be adjusted to accommodate the height of the underside of the top portion 107. Further features of the support frame 30 are described below in connection with
(27) After removing the bolts that secure the top portion 107 to the bottom portion 106, jacks 10 are operated to extend thereby lifting the rear of the top portion 107 while the front of the top portion 107 pivots on the support frame 30, as seen in
(28) With specific reference to
(29) Each of the jacks 10 has a combined length and stroke length that is sufficient to raise the rear of the top portion 107 enough to permit installation of the other components 50, 60, 80 of the lift system 1 on the top rim 109 of the bottom portion 106, and importantly to result in unhooking of the front of the top portion 107 from the hub 103 when the jacks 10 are extended. In one embodiment, the jacks 10 are about 8 feet long and have a stroke length of about 7 feet.
(30) Referring to
(31) To reconnect the top portion 107 to the rotor hub 103, the process is reversed, whereby: the top portion 107 is winched forward until the U-shaped bracket 115 is 6-12 inches away from the complementary U-shaped bracket 121; the jacks 10 and support frame 30 are re-pinned to the top portion 107; the rear of the top portion 107 is raised by the jacks 10 to tilt the front portion 107 so that the front of the top portion 107 is down; the top portion 107 is moved forward so that the U-shaped bracket 115 is aligned for connection with the complementary U-shaped bracket 121; the roller carriages 50, the spacers 60 and the sliding plates 80 are dismounted from the bottom portion 106; and, the rear of the top portion 107 is lowered by the jacks 10 so that the U-shaped bracket 115 and the complementary U-shaped bracket 121 are once again connected and the bottom rim 108 of the top portion 107 and the top rim 109 of the bottom portion 106 are once again mated. The rims 108, 109 are then bolted together and the remaining elements of the lift system 1 dismounted from within the nacelle 101.
(32) Referring to
(33) The lower actuator 13 is pivotally attached to a lower jack mount 15, the lower jack mount 15 comprising a lower jack mounting bracket 16 to which the lower actuator 13 is pivotally attached and a lower jack mounting plate 17 on which the lower jack mounting bracket 16 is mounted. For strength, the lower jack mounting bracket 16 and the lower jack mounting plate 17 are monolithic. The lower actuator 13 comprises a clevis 18 having opposed apertures and the lower jack mounting bracket 16 comprises at least one corresponding aperture through which a lower jack pin 19 may be inserted to pivotally connect the lower actuator 13 to the lower jack mounting bracket 16. The apertures are aligned in a horizontal and lateral direction so that the lower actuator 13 can pivot about a lateral horizontal pivot axis through the lower jack pin 19, thereby permitting the top end 12 of the jack 10 to translate longitudinally. The lower jack mounting plate 17 is secured, for example with bolts, to the bottom portion 106 of the nacelle 101.
(34) The upper actuator 14 comprises a clevis 21 having opposed apertures that may be aligned with at least one aperture in a mounting structure on the underside of the top portion 107. An upper jack pin 22 may be inserted through the aligned apertures to pivotally attach the upper actuator 14 to the underside of the top portion 107. The apertures are aligned in a horizontal and lateral direction so that the upper actuator 14 can pivot about a lateral horizontal pivot axis through the upper jack pin 22, thereby permitting the top end 12 of the jack 10 to translate longitudinally when the top portion 107 is moved longitudinally to disconnect and reconnect the top portion 107 from and to the hub 103. The mounting structure on the underside of the top portion 107 to which the upper actuator 14 is preferably at a designated lifting point used to attach a crane when the nacelle 101 is originally installed on the wind turbine 100.
(35) Referring to
(36) Referring to
(37) Thus, the combination of the jacks 10, the support frame 30 and the various laterally horizontally pinned connections provides for tilting and a small amount of rearward translation of the top portion 107 of the nacelle 101 to enable unhooking and separation the top portion 107 from the hub 103.
(38) The novel features will become apparent to those of skill in the art upon examination of the description. It should be understood, however, that the scope of the claims should not be limited by the embodiments, but should be given the broadest interpretation consistent with the wording of the claims and the specification as a whole.