NOVEL CLOVE-CONTAINING AEROSOL-GENERATING SUBSTRATE
20210345659 · 2021-11-11
Assignee
Inventors
- Daniel ARNDT (Neuchatel, CH)
- Corinne DEFOREL (Neuchatel, CH)
- Gerhard LANG (Neuchatel, CH)
- Celine LESUFFLEUR (Neuchatel, CH)
- Aline VUARNOZ-BIZE (Neuchatel, CH)
Cpc classification
A24B15/302
HUMAN NECESSITIES
A24D1/20
HUMAN NECESSITIES
A24B3/14
HUMAN NECESSITIES
A24B15/285
HUMAN NECESSITIES
A24B15/167
HUMAN NECESSITIES
A24B15/14
HUMAN NECESSITIES
A24D1/22
HUMAN NECESSITIES
International classification
A24B15/14
HUMAN NECESSITIES
A24B15/167
HUMAN NECESSITIES
A24B15/34
HUMAN NECESSITIES
A24B3/14
HUMAN NECESSITIES
A24D1/20
HUMAN NECESSITIES
A24D1/22
HUMAN NECESSITIES
Abstract
An aerosol-generating article is provided including: an aerosol-generating substrate including a homogenised plant material including clove particles, an aerosol former, and a binder, the aerosol-generating substrate further including: at least 125 micrograms of eugenol per gram of the aerosol-generating substrate, on a dry weight basis, at least 125 micrograms of eugenol-acetate per gram of the aerosol-generating substrate, on a dry weight basis, and at least 1 microgram of beta-caryophyllene per gram of the aerosol-generating substrate, on a dry weight basis. An aerosol-generating system including an aerosol-generating device including a heating element; and the aerosol-generating article is also provided. An aerosol produced upon heating of the aerosol-generating substrate, and a method of making the aerosol-generating substrate are also provided.
Claims
1.-15. (canceled)
16. An aerosol-generating article, comprising: an aerosol-generating substrate comprising a homogenised plant material including clove particles, an aerosol former, and a binder, the aerosol-generating substrate further comprising: at least 125 micrograms of eugenol per gram of the aerosol-generating substrate, on a dry weight basis, at least 125 micrograms of eugenol-acetate per gram of the aerosol-generating substrate, on a dry weight basis, and at least 1 microgram of beta-caryophyllene per gram of the aerosol-generating substrate, on a dry weight basis.
17. The aerosol-generating article according to claim 16, wherein an amount of eugenol per gram of the aerosol-generating substrate is no more than 3 times an amount of eugenol-acetate per gram of the aerosol-generating substrate, and wherein an amount of eugenol per gram of the aerosol-generating substrate is at least 50 times an amount of beta-caryophyllene per gram of the aerosol-generating substrate.
18. The aerosol-generating article according to claim 16, wherein upon heating of the aerosol-generating substrate according to Test Method A, an aerosol is generated comprising: at least 20 micrograms of eugenol per gram of the aerosol-generating substrate, on a dry weight basis, at least 50 micrograms of eugenol-acetate per gram of the aerosol-generating substrate, on a dry weight basis, and at least 5 micrograms of beta-caryophyllene per gram of the aerosol-generating substrate, on a dry weight basis, wherein an amount of eugenol-acetate per gram of the aerosol-generating substrate is at least 1.5 times an amount of eugenol per gram of the aerosol-generating substrate, and wherein an amount of eugenol per gram of the aerosol-generating substrate is no more than 5 times an amount of beta-caryophyllene per gram of the aerosol-generating substrate.
19. The aerosol-generating article according to claim 18, wherein the aerosol generated upon heating of the aerosol-generating substrate further comprises at least 0.1 milligrams of nicotine per gram of the aerosol-generating substrate.
20. The aerosol-generating article according to claim 18, wherein an amount of eugenol-acetate per gram of the aerosol-generating substrate is at least twice an amount of eugenol per gram of the aerosol-generating substrate, and wherein an amount of eugenol per gram of the aerosol-generating substrate is no more than 4 times an amount of beta-caryophyllene per gram of the aerosol-generating substrate.
21. The aerosol-generating article according to claim 16, wherein the homogenised plant material comprises at least 2.5 percent by weight clove particles, on a dry weight basis.
22. The aerosol-generating article according to claim 21, wherein the homogenised plant material further comprises up to 97 percent by weight of tobacco particles, on a dry weight basis, and a weight ratio of the clove particles to the tobacco particles is 1:4.
23. The aerosol-generating article according to claim 16, wherein the aerosol-generating substrate further comprises one or more sheets of the homogenised plant material, and wherein the one or more sheets of homogenised plant material each individually comprise one or more of: a thickness of between 100 μm and 600 μm, or a grammage of between about 100 g/m2 and about 300 g/m2.
24. The aerosol-generating article according to claim 23, wherein the aerosol-generating substrate further comprises a susceptor.
25. The aerosol-generating article according to claim 16, wherein upon heating of the aerosol-generating substrate according to Test Method A, an aerosol is generated from the aerosol-generating substrate comprising: eugenol in an amount of at least 0.5 micrograms per puff of the aerosol, eugenol-acetate in an amount of at least 1 microgram per puff of the aerosol, and beta-caryophyllene in an amount of at least 0.2 micrograms per puff of the aerosol, wherein a puff of the aerosol has a volume of 55 millilitres as generated by a smoking machine, wherein an amount of eugenol-acetate per puff is at least 1.5 times an amount of eugenol per puff, and wherein an amount of eugenol per puff is no more than 5 times an amount of beta-caryophyllene per puff.
26. An aerosol-generating substrate, comprising: a homogenised plant material comprising clove particles, an aerosol former, and a binder; at least 125 micrograms of eugenol per gram of the aerosol-generating substrate, on a dry weight basis; at least 125 micrograms of eugenol-acetate per gram of the aerosol-generating substrate, on a dry weight basis; and at least 1 microgram of beta-caryophyllene per gram of the aerosol-generating substrate, on a dry weight basis.
27. An aerosol-generating system, comprising: an aerosol-generating device comprising a heating element; and an aerosol-generating article according to claim 16.
28. An aerosol produced upon heating of an aerosol-generating substrate according to claim 26, the aerosol comprising: eugenol in an amount of at least 0.5 micrograms per puff of aerosol; eugenol-acetate in an amount of at least 1 microgram per puff of aerosol; and beta-caryophyllene in an amount of at least 0.2 micrograms per puff of aerosol, wherein a puff of aerosol has a volume of 55 millilitres as generated by a smoking machine, wherein an amount of eugenol-acetate per puff is at least 1.5 times an amount of eugenol per puff, and wherein an amount of eugenol per gram of the homogenised plant material is no more than 5 times an amount of beta-caryophyllene per puff.
29. A method of making an aerosol-generating substrate, comprising the steps of: forming a slurry comprising clove particles, water, an aerosol former, a binder, and optionally tobacco particles; casting or extruding the slurry in a form of a sheet or strands; and drying the sheet or strands at between 80 degrees Celsius and 160 degrees Celsius.
Description
[0239] Specific embodiments will be further described, by way of example only, with reference to the accompanying drawings in which:
[0240]
[0241]
[0242]
[0243]
[0244]
[0245]
[0246]
[0247]
[0248]
[0249]
[0250]
[0251]
[0252] When assembled, the article 1000 is about 45 millimetres in length and has an outer diameter of about 7.2 millimetres and an inner diameter of about 6.9 millimetres.
[0253] The aerosol-generating substrate 1020 comprises a plug formed from a sheet of homogenised plant material comprising clove particles, either alone or in combination with tobacco particles. A number of examples of a suitable homogenised plant material for forming the aerosol-generating substrate 1020 are shown in Table 1 below (see Samples A to D). The sheet is gathered, crimped and wrapped in a filter paper (not shown) to form the plug. The sheet includes additives, including glycerol as an aerosol former.
[0254] An aerosol-generating article 1000 as illustrated in
[0255] Once engaged with an aerosol-generating device, a user draws on the mouth-end 1012 of the smoking article 1000 and the aerosol-generating substrate 1020 is heated to a temperature of about 375 degrees Celsius. At this temperature, volatile compounds are evolved from the aerosol-generating substrate 1020. These compounds condense to form an aerosol. The aerosol is drawn through the filter 1050 and into the user's mouth.
[0256]
[0257] In an alternative configuration shown in
[0258]
[0259] In each of the plugs, the homogenised plant material is in the form of sheets, which are crimped and wrapped in a filter paper (not shown). The sheets both include additives, including glycerol as an aerosol former. In the embodiment shown in
[0260] The article 4000a, 4000b, analogously to the article 1000 in
[0261]
[0262] The second sheet overlies the first sheet, and the combined sheets have been crimped, gathered and at least partially wrapped in a filter paper (not shown) to form a plug that is part of the rod. Both sheets include additives, including glycerol as an aerosol former. The article 5000, analogously to the article 1000 in
[0263]
[0264] In the embodiment of
[0265] In the embodiment of
[0266] In the embodiment of
[0267]
Example
[0268] Different samples of homogenised plant material for use in an aerosol-generating substrate according to the invention, as described above with reference to the figures, were prepared from aqueous slurries having compositions shown Table 1. Samples A to D comprise clove particles in accordance with the invention. Sample E comprises only tobacco particles and is included for the purposes of comparison only.
[0269] The particulate plant material in all samples accounted for 75 percent of the dry weight of the homogenised plant material, with glycerol, guar gum and cellulose fibres accounting for the remaining 25 percent of the dry weight of homogenised plant material. In the table below, % DWB refers to the “dry weight base,” in this case, the percent by weight calculated relative to the dry weight of the homogenised plant material. The clove powder was formed from cloves which were ground by impact milling to D95=300 microns initially, and further ground to a final D95=174.6 microns by triple impact milling.
TABLE-US-00001 TABLE 1 Dry content of slurries Clove Guar Cellulose powder Tobacco Glycerol Gum fibres Sample (% DWB) (% DWB) (% DWB) (% DWB) (% DWB) A 75 0 18 3 4 B 15 60 18 3 4 C 7.5 67.5 18 3 4 D 2.5 72.5 18 3 4 E 0 75 18 3 4
[0270] The slurries were casted using a casting bar (0.6 mm) on a glass plate, dried in an oven at 140 degrees Celsius for 7 minutes, and then dried in a second oven at 120 degrees Celsius for 30 seconds.
[0271] For each of the samples A to E of homogenised plant material, a plug was produced from a single continuous sheet of the homogenised plant material, the sheets each having widths of between 100 mm to 125 mm. The individual sheets had thickness of about 220 microns and a grammage of about 200 g/m.sup.2. The cut width of each sheet was adapted based on the thickness of each sheet to produce rods of comparable volume. The sheets were crimped to a height of 165 microns to 170 microns, and rolled into plugs having a length of about 12 mm and diameters of about 7 mm, circumscribed by a paper wrapper.
[0272] For each of the plugs, an aerosol-generating article having an overall length of about 45 mm was formed having a structure as shown in
[0273] For Sample A of homogenised plant material, for which clove particles make up 100 percent of the particulate plant material, the characteristic compounds were extracted from the plug of homogenised plant material using methanol as detailed above. The extract was analysed as described above to confirm the presence of the characteristic compounds and to measure the amounts of the characteristic compounds. The results of this analysis are shown below in Table 2, wherein the amounts indicated correspond to the amount per aerosol-generating article, wherein the aerosol-generating substrate of the aerosol-generating article contained 330 mg of the Sample A of homogenised plant material.
[0274] For the purposes of comparison, the amounts of the characteristic compounds present in the particulate plant material (clove particles) used to form Sample A are also shown. For the particulate material, the amounts indicated correspond to the amount of the characteristic compound in a sample of particulate plant material having a weight corresponding to the total weight of the particulate plant material in the aerosol-generating article containing 330 mg of Sample A.
TABLE-US-00002 TABLE 2 Amount of clove-specific compounds in the particulate plant material and in the aerosol-generating substrate Amount in the particulate Amount in the aerosol- Characteristic plant material generating substrate Compound (micrograms per article) (micrograms per article) Eugenol 1192.45 1252.22 Eugenol-acetate 1911.56 1265.30 Beta-caryophyllene 18.40 13.09
[0275] For each of the samples B to D comprising a proportion of clove particles, the amount of the characteristic compounds can be estimated based on the values in Table 2 by assuming that the amount is present in proportion to the weight of the clove particles.
[0276] Mainstream aerosols of the aerosol-generating articles incorporating aerosol-generating substrates formed from Samples A to E of homogenised plant material were generated in accordance with Test Method A, as defined above. For each sample, the aerosol that was produced was trapped and analysed.
[0277] As described in detail above, according to Test Method A, the aerosol-generating articles were tested using the commercially available iQOS® heat-not-burn device tobacco heating system 2.2 holder (THS2.2 holder) from Philip Morris Products SA. The aerosol-generating articles were heated under a Health Canada machine-smoking regimen over 30 puffs with a puff volume of 55 ml, puff duration of 2 seconds and a puff interval of 30 seconds (as described in ISO/TR 19478-1:2014).
[0278] The aerosol generated during the smoking test was collected on a Cambridge filter pad and extracted with a liquid solvent.
[0279] Aerosol-generating device 111 shown in
For LC-HRAM-MS Analysis:
[0280] Extraction solvent 170, 170a, which in this case is methanol and internal standard (ISTD) solution, is present at a volume of 10 mL in each micro-impinger 160, 160a. The cold baths 161, 161a each contain a dry ice-isopropyl ether to maintain the micro-impingers 160, 160a each at approximately −60° C. The gas-vapour phase is trapped in the extraction solvent 170, 170a as the aerosol bubbles through micro-impingers 160, 160a. The combined solutions from the two micro-impingers are isolated as impinger-trapped gas-vapor phase solution 180 in step 181.
[0281] The CFP and the impinger-trapped gas-vapor phase solution 180 are combined in a clean Pyrex® tube in step 190. In step 200, the total particulate matter is extracted from the CFP using the impinger-trapped gas-vapor phase solution 180 (which contains methanol as a solvent) by thoroughly shaking (disintegrating the CFP), vortexing for 5 min and finally centrifuging (4500 g, 5 min, 10° C.). Aliquots (300 μL) of the reconstituted whole aerosol extract 220 were transferred into a silanized chromatographic vial and diluted with methanol (700 μL), since the extraction solvent 170, 170a already comprised internal standard (ISTD) solution. The vials were closed and mixed for 5 minutes using an Eppendorf ThermoMixer (5° C.; 2000 rpm).
[0282] Aliquots (1.5 μL) of the diluted extracts were injected and analyzed by LC-HRAM-MS in both full scan mode and data-dependent fragmentation mode for compound identification.
For GCxGC-TOFMS Analysis:
[0283] As discussed above, when samples for GCxGC-TOFMS experiments are prepared, different solvents are suitable for extracting and analysing polar compounds, non-polar compounds and volatile compounds separated from whole aerosol. The experimental set-up is identical to that described with respect to sample collection for LC-HRAM-MS, with the exceptions indicated below.
[0284] Nonpolar & Polar
[0285] Extraction solvent 171,171a, is present at a volume of 10 mL and is an 80:20 v/v mixture of dichlormethane and methanol, also containing retention-index marker (RIM) compounds and stable isotopically labeled internal standards (ISTD). The cold baths 162, 162a each contain a dry ice-isopropanol mixture to maintain the micro-impingers 160, 160a each at approximately −78° C. The gas-vapor phase is trapped in the extraction solvent 171, 171a as the aerosol bubbles through micro-impingers 160, 160a. The combined solutions from the two micro-impingers are isolated as impinger-trapped gas-vapor phase solution 210 in step 182.
[0286] Nonpolar
[0287] The CFP and the impinger-trapped gas-vapor phase solution 210 are combined in a clean Pyrex® tube in step 190. In step 200, the total particulate matter is extracted from the CFP using the impinger-trapped gas-vapor phase solution 210 (which contains dichloromethane and methanol as a solvent) by thoroughly shaking (disintegrating the CFP), vortexing for 5 min and finally centrifuging (4500 g, 5 min, 10° C.) to isolate the polar and non-polar components of the whole aerosol extract 230.
[0288] In step 250, an 10 mL aliquot 240 of the whole aerosol extract 230 was taken. In step 260, a 10 mL aliquot of water is added, and the entire sample is shaken and centrifuged. The non-polar fraction 270 was separated, dried with sodium sulfate and analysed by GCxGC-TOFMS in full scan mode.
[0289] Polar
[0290] ISTD and RIM compounds were added to polar fraction 280, which was then directly analysed by GCxGC-TOFMS in full scan mode.
[0291] Each smoking replicate (n=3) comprises the accumulated trapped and reconstituted non-polar fraction 270 and polar fraction 280 for each sample
[0292] Volatile Components
[0293] Whole aerosol was trapped using two micro-impingers 160, 160a in series. Extraction solvent 172, 172a, which in this case is N,N-dimethylformamide (DMF) containing retention-index marker (RIM) compounds and stable isotopically labeled internal standards (ISTD), is present at a volume of 10 mL in each micro-impinger 160, 160a. The cold baths 161, 161a each contain a dry ice-isopropyl ether to maintain the micro-impingers 160, 160a each at approximately −60° C. The gas-vapor phase is trapped in the extraction solvent 170, 170a as the aerosol bubbles through micro-impingers 160, 160a. The combined solutions from the two micro-impingers are isolated as a volatile-containing phase 211 in step 183. The volatile-containing phase 211 is analysed separately from the other phases and injected directly into the GCxGC-TOFMS using cool-on-column injection without further preparation.
[0294] Table 3 below shows the levels of the characteristic compounds from the clove particles in the aerosol generated from an aerosol-generating article incorporating Sample A of homogenised plant material, including clove particles only. For the purposes of comparison, Table 3 also shows the levels of the characteristic compounds in the aerosol generated from an aerosol-generating article incorporating Sample E of homogenised plant material, including tobacco particles only (and therefore not in accordance with the invention).
TABLE-US-00003 TABLE 3 Content of characteristic compounds in aerosol Sample A Sample A Sample A Sample E (micrograms (micrograms (micrograms (micrograms Compound per article) per gram) per 55 ml puff) per article) Eugenol 230.15 697.4 19.2 0.01 Eugenol- 499.66 1514.1 41.6 0.82 acetate Beta- 65.86 199.6 5.5 0.25 caryo- phyllene
[0295] In the aerosol generated from Sample A, relatively high levels of the characteristic compounds were measured. The ratio of eugenol-acetate to eugenol was above 2 and the ratio of eugenol to beta-caryophyllene was less than 5. The levels of the characteristic compounds were therefore indicative of the presence of clove particles in the sample. In contrast, for the tobacco only Sample E, which contained substantially no clove particles, the levels of the characteristic compounds were found to be at or close to zero.
[0296] For each of the samples B to D comprising a proportion of clove particles, the amount of the characteristic compounds in the aerosol can be estimated based on the values in Table 3 by assuming that the amount is present in proportion to the weight of the clove particles in the aerosol-generating substrate from which the aerosol is generated.
[0297] Table 4 below shows more generally the composition of the aerosol generated from the aerosol-generating article incorporating the Sample A (clove only) compared to the composition of the aerosol generated from the tobacco only Sample E (tobacco only). The reduction indicated is the reduction provided by replacing the tobacco particles in the homogenised plant material of Sample E with clove particles.
TABLE-US-00004 TABLE 4 Composition of aerosol Aerosol Reduction Constituent Sample E Sample A (%) Acetalydehyde 200 159 −20% (μg/article) Phenol (μg/article) 1.65 1.34 −19% Catechol (μg/article) 13.2 9.79 −26% Hydroquinone 5.87 4.39 −25% (μg/article) Isoprene (μg/article) 1.94 1.38 −29%
[0298] As shown in Table 4, the aerosol produced by Sample A containing 100 percent by weight clove powder based on the dry weight of the particulate plant material results in reduced levels of acetaldehyde, phenol, catechol, hydroquinone, and isoprene, when compared to the level of the aerosol in Sample E produced using 100 percent by weight tobacco based on the dry weight of the particulate plant material.