WINDING DEVICE FOR WINDING COIL WIRE FOR A RELAY
20210350992 ยท 2021-11-11
Inventors
Cpc classification
H01F41/09
ELECTRICITY
H01F41/082
ELECTRICITY
International classification
H01F41/082
ELECTRICITY
H01F41/09
ELECTRICITY
H01H49/00
ELECTRICITY
Abstract
The present disclosure relates to a winding device for a coil yoke of a relay. The coil yoke may include first and second yoke limbs each with first and second coil formers that extend in the direction of first and second longitudinal axes and are arranged parallel to one another. The winding device comprises a rotatable coil receptacle which can be rotated around an axis of rotation which is oriented parallel to the first and second longitudinal axes, to hold the coil yoke. The coil receptacle may support the coil yoke displaceably transversely to the axis of rotation to position the coil formers with the first and second longitudinal axes on the axis of rotation for winding coil wire onto said first and second coil formers. The winding device may also include a winding nozzle configured to dispense the coil wire parallel to the axis of rotation.
Claims
1. A winding device for winding coil wire onto a first coil former and a second coil former of a coil yoke of a relay, the coil yoke having a first yoke limb comprising the first coil former and a second yoke limb comprising the second coil former, wherein the first coil former extends along a first longitudinal axis, the second coil former extends along a second longitudinal axis, and the first coil former and the second coil former are arranged next to each other and oriented parallel to one another, the winding device comprising: a coil receptacle for holding the coil yoke, wherein the coil receptacle is rotatable around an axis of rotation that is oriented parallel to the first longitudinal axis and the second longitudinal axis, and wherein the coil receptacle is configured to support the coil yoke displaceably transversely to the axis of rotation to position the first coil former for winding coil wire onto the first coil former such that the first longitudinal axis coincides with the axis of rotation or to position the second coil former for winding coil wire onto the second coil former such that the second longitudinal axis coincides with the axis of rotation; and a winding nozzle configured to dispense the coil wire parallel to the axis of rotation.
2. The winding device of claim 1, wherein the coil receptacle is configured to wind the coil wire of the winding nozzle onto the one of the first coil former or the second coil former whose longitudinal axis coincides with the axis of rotation by rotating the coil receptacle around the axis of rotation.
3. The winding device of claim 1, wherein the coil receptacle is configured to rotate in a first direction of rotation around the axis of rotation to produce a first winding of the first coil former with a first winding direction, and to rotate in a second direction of rotation around the axis of rotation to produce a second winding of the second coil former with a second winding direction, that is opposite to the first winding direction.
4. The winding device of claim 1, wherein the winding nozzle can be moved parallel to the axis of rotation and back and forth along the one of the first coil former or the second coil former whose longitudinal axis coincides with the axis of rotation to achieve a uniform winding of the one of the first coil former or the second coil former with coil wire.
5. The winding device of claim 1, wherein the coil receptacle comprises an upper receiving part and a lower receiving part configured to hold the coil yoke between the upper receiving part and the lower receiving part.
6. The winding device of claim 5, wherein the upper receiving part, the lower receiving part, or both, has passages which are arranged next to one another and can be penetrated by the first yoke limb and the second yoke limb, the first coil former and the second coil former being arranged outside the passages.
7. The winding device of claim 6, wherein the passages arranged next to one another define a first positioning of the coil yoke and a second positioning of the coil yoke in the coil receptacle, wherein, in the first positioning, the first longitudinal axis of the first coil former coincides with the axis of rotation, and wherein, in the second positioning, the second longitudinal axis of the second coil former coincides with the axis of rotation.
8. The winding device of claim 1, wherein the coil receptacle has a plurality of passages which penetrate the coil receptacle perpendicular to the axis of rotation and expose electrical connections of the coil yoke for an electrical connection of coil wire.
9. The winding device of claim 1, wherein the coil receptacle has a plurality of support pins configured to fix the coil wire to the coil receptacle during a winding process.
10. The winding device of claim 1, wherein the winding nozzle can be pivoted vertically from a position parallel to the axis of rotation to enable connection pins of the coil yoke, support pins of the coil receptacle, or both, to be wound.
11. The winding device of claim 10, wherein the winding nozzle can be pivoted transversely to the axis of rotation in a vertical position to reach, for winding with coil wire, different connection pins of the coil yoke, different support pins of the coil receptacle, or both.
12. The winding device of claim 10, wherein the winding nozzle can be rotated in a vertical position around a second axis of rotation that is oriented at an right angle to the axis of rotation of the coil receptacle to achieve winding, with coil wire, of the connection pins of the coil yoke, the support pins of the coil receptacle, or both.
13. The winding device of claim 10, wherein the winding nozzle is configured to separate coil wire between a wound connection pin and a wound support pin to end a winding process.
14. The winding device of claim 1, wherein the first coil former and the second coil former are shaped sleeve-like from a dielectric material.
15. A method for winding coil wire on a first coil former and a second coil former of a coil yoke of a relay, comprising: arranging the coil yoke in a coil receptacle that is rotatable around an axis of rotation that is oriented parallel to a first longitudinal axis along which the first coil former extends and to a second longitudinal axis along which the second coil former extends; displacing the coil yoke in the coil receptacle transversely to the axis of rotation; positioning one of the first coil former or the second coil former so that its longitudinal axis coincides with the axis of rotations; dispensing through a winding nozzle, coil wire parallel to the longitudinal axis of the one of the first coil former or the second coil former whose longitudinal axis coincides with the axis of rotation; and rotating the coil receptacle around the axis of rotation to wind the coil wire of the winding nozzle on the one of the first coil former or the second coil former whose longitudinal axis coincides with the axis of rotation.
16. The method of claim 15, wherein rotating the coil receptacle around the axis of rotation comprises: rotating the coil receptacle in a first direction of rotation around the axis of rotation, wherein the first coil former comprises a first winding with a first winding direction based at least in part on rotating the coil receptacle in the first direction of rotation; and rotating the coil receptacle in a second direction of rotation around the axis of rotation, wherein the second coil former comprises a second winding with a second winding direction based at least in part on rotating the coil receptacle in the second direction of rotation.
17. The method of claim 15, further comprising; moving the winding nozzle parallel to the axis of rotation and back and forth along the one of the first coil former or the second coil former whose longitudinal axis coincides with the axis of rotation, wherein the one of the first coil former or the second coil former comprises a uniform winding with coil wire based at least in part on the moving.
18. The method of claim 15, further comprising: holding the coil yoke between an upper receiving part of the coil receptacle and a lower receiving part of the coil receptacle based at least in part on arranging the coil yoke in the coil receptacle.
19. The method of claim 15, further comprising: pivoting the winding nozzle vertically from a position parallel to the axis of rotation to a vertical position; and winding connection pins of the coil yoke based at least in part on vertically pivoting the winding nozzle.
20. The method of claim 19, further comprising: pivoting the winding nozzle transversely to the axis of rotation in the vertical position; and winding different connection pins of the coil yoke based at least in part on transversely pivoting the winding nozzle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Further examples are explained with reference to the accompanying figures.
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DETAILED DESCRIPTION
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[0071] According to
[0072] In some examples, the coil receptacle 101 is configured with an upper receiving part 103 and a lower receiving part 104, the upper and lower receiving parts 103, 104 each being configured to hold the coil yoke 108 in the coil receptacle 101.
[0073] As shown in
[0074] In some examples, in the first positioning of the coil yoke 108 at the coil receptacle 101, the first coil former 105-1 is positioned on the axis of rotation 101-1, so that the first longitudinal axis 105-11 coincides with the axis of rotation 101-1 of the coil receptacle 101.
[0075] As shown in
[0076] According to
[0077] As shown in
[0078] In some examples, the winding nozzle 102 for winding around the support pins 103-3 of the coil receptacle 101 and the connecting pins 109 of the coil yoke 108 can be pivoted into the vertical position and can be pivoted along a direction transverse to the axis of rotation 101-1 of the coil receptacle 101.
[0079] In some examples, the winding nozzle 102 can also be moved translationally along the axis of rotation 101-1 and along two directions perpendicular to the axis of rotation 101-1. According to
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[0083] To start the winding process, the coil yoke 108 is positioned in the first position in the coil receptacle 101, so that the first longitudinal axis 105-11 of the first coil former 105-1 coincides with the axis of rotation 101-1. Furthermore, the winding nozzle 102 is pivoted into the vertical position and a support pin 103-3 of the coil receptacle 101 is wound with coil wire through the winding nozzle 102.
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[0085] Compared to
[0086] Furthermore, according to
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[0091] Compared to
[0092] In the parallel position of the winding nozzle 102, the winding device 100 is ready for winding around at the first coil former 105-1. For this purpose, the coil receptacle 101 rotates around the axis of rotation 101-1 and the first longitudinal axis 105-11 of the first coil former 105-1. In some examples, the winding nozzle 102 is configured to perform a translational movement along the axis of rotation 101-1 and along the first longitudinal axis 105-11 of the first coil former 105-1.
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[0098] Compared to
[0099] In some examples, the first and second coil formers 105-1, 105-2 each have a coil former pocket 405-3.
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[0106] As illustrated in
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[0118] To start the winding process, the coil yoke 108 is arranged in the first position at the coil receptacle 101 and the first coil former 105-1 is positioned on the axis of rotation 101-1 so that the first longitudinal axis 105-11 coincides with the axis of rotation 101-1. The winding nozzle 102 then winds coil wire in a vertical position around a support pin 103-3 of the coil receptacle 101, in order to fix the coil wire at the coil receptacle 101. The winding nozzle 102 then winds coil wire around a connecting pin 109 of the coil yoke 108 in order to fix the coil wire at the coil yoke 108.
[0119] To wind the first winding 307-1, the winding nozzle 102 is pivoted into the parallel position and arranged next to the first coil former 105-1. In the parallel position of the winding nozzle 102, the coil receptacle 101 rotates around the axis of rotation 101-1 and around the first longitudinal axis 105-11 of the first coil former 105-1 in a first direction of rotation, in order to produce the first winding 307-1 of the first coil former 105-1 with a first winding direction. For this purpose, in some examples, the coil receptacle 101 is configured to rotate in a first direction of rotation.
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[0123] After completion of the first winding 307-1, the winding nozzle 102 is pivoted into the vertical position and the coil yoke 108 is shifted to the second position at the coil receptacle 101, so that the second longitudinal axis 105-22 of the second coil former 105-2 coincides with the axis of rotation 101-1.
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[0127] To wind the second winding 507-2 of the second coil former 105-2, the winding nozzle 102 is pivoted into the parallel position and arranged between the first coil former 105-1 and the second coil former 105-2. In the parallel position of the winding nozzle 102, the coil receptacle 101 rotates around the axis of rotation 101-1 and around the second longitudinal axis 105-22 of the second coil former 105-2 in a second direction of rotation, in order to produce the second winding 507-2 of the second coil former 105-2 with a second winding direction. For this purpose, the coil receptacle 101 is configured in some examples to rotate in a second direction of rotation which is opposite to the first direction of rotation. In this way it is possible to wind the first winding 307-1 with the first winding direction and the second winding 507-2 with the second winding direction opposite to the first winding direction.
[0128] After completion of the second winding 507-2, the winding nozzle 102 is pivoted into the vertical position. Then the winding nozzle 102 winds coil wire around a further connection pin 109 of the coil yoke 108 and around a further support pin 103-3 of the coil receptacle 101 and separates the coil wire between the wound connection pins of the coil yoke 108 and the corresponding wound support pins 103-3 of the coil receptacle 101, in order to release the coil yoke 108 with the first and second windings 307-1, 507-2 from the coil wire of the winding nozzle 102 and from the coil receptacle 101.
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[0132] In some examples, the U-shaped coil yoke 108 comprises a first yoke limb 108-1 and a second yoke limb 108-2 arranged parallel to one another. The first coil former 105-1 is arranged on the first yoke limb 108-1 and the second coil former 105-2 is correspondingly arranged on the second yoke limb 108-2. A connector pin 109 is arranged below the first and second coil formers 105-1, 105-2 on each side of the coil yoke 108.
LIST OF REFERENCE NUMBERS
[0133] 100 winding device [0134] 101 winding receptacle [0135] 101-1 axis of rotation [0136] 102 winding nozzle [0137] 102-2 second axis of rotation [0138] 103 upper receiving part [0139] 103-1 passage [0140] 103-2 passage [0141] 103-3 support pin [0142] 104 lower receiving part [0143] 105-1 first coil former [0144] 105-11 first longitudinal axis [0145] 105-2 second coil former [0146] 105-22 second longitudinal axis [0147] 108 coil yoke [0148] 108-1 first yoke limb [0149] 108-2 second yoke limb [0150] 109 connector pin [0151] 307-1 first winding [0152] 405-3 coil former receptacle [0153] 507-2 second winding