LATCHABLE PACKAGING
20210347520 · 2021-11-11
Inventors
Cpc classification
B65D2215/02
PERFORMING OPERATIONS; TRANSPORTING
B65D5/326
PERFORMING OPERATIONS; TRANSPORTING
B65D5/0254
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D5/02
PERFORMING OPERATIONS; TRANSPORTING
B65D5/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A package including a support for supporting items, a primary structure for selectively blocking access to the items, and a secondary structure for covering at least some of the primary structure. The support is movable from a first position, whereat the primary structure blocks access to the items, to a second position, whereat the items are accessible. The support and primary structures comprise latch features designed to engage when the support and primary structures are in the first position to prevent movement of the support in the opening direction, and to disengage on moving at least one latch feature in an unlatching direction to accommodate movement of the support from the first position. The secondary structure comprises a disengagement region that cooperates with the latch features when the support and primary structure are in the first position to disengage the latch features.
Claims
1-25. (canceled)
26. A latchable package comprising: a support for supporting one or more items; a primary structure for selectively blocking access to the one or more items; and a secondary structure arrangeable to cover at least a part of the primary structure, the secondary structure being formed as a separate unitary member from the primary structure; wherein the support is movable in an opening direction from a first position, in which the primary structure blocks access to the one or more items, to a second position, in which the one or more items are accessibly clear of the primary structure, and wherein the support and the primary structure comprise co-operating latch features configured to engage when the support and the primary structure are arranged in the first position to prevent movement of the support in the opening direction, and configured to disengage on moving at least one latch feature in an unlatching direction to permit movement of the support in the opening direction, and wherein the secondary structure comprises a disengagement region that is arrangeable to at least partially align with the latch features when the support and the primary structure are arranged in the first position, and that is configured to permit disengagement of the latch features of the support and the primary structure when the disengagement region is at least partially aligned with the latch features.
27. A latchable package as claimed in claim 26, wherein the disengagement region is configured to permit disengagement of the latch features of the support and the primary structure through or via the disengagement region.
28. A latchable package as claimed in claim 26, wherein the disengagement region is defined by an aperture or slit in the secondary structure.
29. A latchable package as claimed in claim 28, wherein the disengagement region is defined by an aperture in the secondary structure, and a part of the primary structure is accessible through the aperture when the support and the primary structure are arranged in the first position and the disengagement region of the secondary structure is aligned with the latch features of the support and the primary structure.
30. A latchable package as claimed in claim 29, wherein the latch feature of the support is accessible through the aperture.
31. A latchable package as claimed in claim 26, wherein the disengagement region comprises a wall region that substantially overlies the latch features when the support and the primary structure are arranged in the first position, the wall region being configured to be movable in the unlatching direction.
32. A latchable package as claimed in claim 31, wherein at least a portion of the wall region that overlies the at least one latch feature is flexible.
33. A latchable package as claimed in claim 26, wherein the secondary structure has a thickness of between 0.1 mm and 2 mm.
34. A latchable package as claimed in claim 26, wherein a front end of the secondary structure is substantially aligned with a front end of the primary structure when the support and the primary structure are arranged in the first position, and/or wherein a rear end of secondary structure is substantially aligned with a rear end of the primary structure when the support and the primary structure are arranged in the first position.
35. A latchable package as claimed in claim 26, wherein the secondary structure has self-supporting rigidity.
36. A latchable package as claimed in claim 26, wherein the support comprises a first stop feature configured to limit further movement of the support in the opening direction from the second position, and/or a second stop feature to limit movement of the support in a direction opposite the opening direction from the first position.
37. A latchable package as claimed in claim 26, wherein the secondary structure is adhered to the primary structure.
38. A latchable package as claimed in claim 37, wherein the secondary structure is coupled to the primary structure by a coupling flap.
39. A latchable package as claimed in claim 26, wherein the internal dimensions of the secondary structure are substantially the same as the corresponding external dimensions of the primary structure.
40. A latchable package as claimed in claim 26, wherein the secondary structure surrounds the primary structure in a close fit to provide a frictional engagement between the primary structure and the secondary structure.
41. A latchable package as claimed in claim 26, wherein a coefficient of friction between the primary structure and the secondary structure is higher than a coefficient of friction between the primary structure and the support.
42. A latchable package as claimed in claim 26, wherein the secondary structure comprises opposing upper and lower walls, and wherein the upper wall and lower walls are of different lengths.
43. A latchable package as claimed in claim 26, wherein the secondary structure has a different surface finish to that of the primary structure.
44. A latchable package as claimed in claim 26, wherein the secondary structure comprises a closure flap that is selectively arrangeable to at least partially cover an end of the latchable package when the support and the primary structure are arranged in the first position, to selectively prevent movement of the support in the opening direction.
45. A latchable package as claimed in claim 26, wherein a rear end of the secondary structure comprises a secondary access opening that permits access to a rear end of the support when the support and the primary structure are arranged in the first position.
46. A latchable package as claimed in claim 26, wherein the latchable package comprises a further support.
47. The latchable package as claimed in claim 26, wherein the primary structure is of self-supporting rigidity.
48. The latchable package as claimed in claim 26, wherein the support and primary structure together define a primary package in the form of a child-resistant package.
49. A secondary structure for use in a latchable package, the latchable package comprising a primary package and the secondary structure, the secondary structure comprising a sleeve having an access opening for insertion of the primary package into the sleeve, and a disengagement region that is arrangeable to at least partially align with latch features on the primary package, the disengagement region being configured to permit disengagement of the latch features of the primary package when the disengagement region is at least partially aligned with the latch features.
50. A method of assembling a package, the method comprising: providing a primary package, the primary package comprising a support for supporting one or more items and a primary structure for selectively blocking access to the one or more items, wherein the support is movable in an opening direction from a first position in which the primary structure blocks access to the one or more items to a second position in which the one or more items are accessibly clear of the primary structure, and wherein the support and primary structure comprise co-operating latch features configured to engage when the support and primary structure are arranged in the first position to prevent movement of the support in the opening direction, and configured to disengage on moving at least one latch feature in an unlatching direction to permit movement of the support in the opening direction; providing a secondary structure comprising a disengagement region, the secondary structure being formed as a separate unitary member from the primary structure; and arranging the primary package in the secondary structure, such that the disengagement region of the secondary structure at least partially aligns with the latch features of the primary package.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0078] With reference to the drawings, this section describes particular embodiments of systems and methods relating to an improved latchable packaging design. Throughout the specification, reference to “one embodiment,” “an embodiment,” or “some embodiments” means that a particular described feature, structure, or characteristic may be included in at least one embodiment of the described system. Thus appearances of the phrases “in one embodiment,” “in an embodiment,” or “in some embodiments” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the described features, structures, and characteristics may be combined in any suitable manner in one or more embodiments. In view of the disclosure herein, those skilled in the art will recognize that the various embodiments can be practiced without one or more of the specific details or with other methods, components, materials, or the like. In some instances, well-known structures, materials, or operations are not shown or not described in detail to avoid obscuring aspects of the embodiments.
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[0080] The support 32 (including the tab member 34) and the primary structure 36 together define a primary package 46, shown separately from the secondary structure 38 in
[0081] In the primary package, the planar tab member (and hence the support) and the primary structure comprise mutually co-operable latch formations 40, 42 that are engageable to prevent movement of the support 32 and tab member 34 relative to the primary structure 36.
[0082] Referring back to
[0083] In the embodiment shown, the disengagement region takes the form of a latch formation defined by an aperture 44 that is engageable with the latch formation 40 on the planar tab member 34. In this way, the disengagement region additionally prevents movement of the support 32 and tab member 34 relative to the secondary structure 38.
[0084] The primary package 46 is substantially the same as the package of WO2017/129996 as illustrated in FIGS. 1 to 14 and 15A to 15D and as described at Page 15 line 14 to Page 29 Line 4 of WO2017/129996 as published, these figures and portion of the description hereby being incorporated by reference into the present application.
[0085] The secondary structure 38 is shown in isolation in
[0086] Referring now to
[0087] The base 62 and top 64 of the secondary sleeve 50 are defined respectively by a generally planar base wall 66 and a generally planar upper wall 68. Left and right side walls 70, 72 join the base wall 66 to the upper wall 68 at respective left and right sides 58, 60 of the secondary sleeve 50.
[0088] The front end 56 of the secondary sleeve 50 is open to define the first open end 50a. At the front end the base wall 66 is a little shorter than the upper wall 68. In this way the front edges 70a, 72a of the left and right side walls 70, 72 taper rearwardly as they extend downwardly from the upper wall 68 to the base wall 66. In the assembled package 30, this slightly reduced length of the base wall 66 accommodates forward stop formations 35 (not visible in
[0089] At the left and right sides 58, 60 of the secondary sleeve, the base wall 66 comprises left and right side edges 74, 76 defined where the base wall 66 meets the left and right side walls 70, 72. Each side 58, 60 of the secondary sleeve 50 is provided with an elongate aperture 78 that straddles the respective left or right side edge 74, 76 to define the latch features 44 of the secondary structure 38. In this way, each elongate aperture 78 extends a short distance up the side wall 70, 72 and extends a short distance into the base wall 66.
[0090] An edge surface 80 surrounding the aperture 78 comprises a front edge that defines an abutment surface or abutment edge 82 on the secondary sleeve 50. In use, the latch formation 40 on the tab member 34 abuts against the abutment edge 82 to engage with the latch formation 40, thereby preventing movement of the tab member 34 and hence the support 32.
[0091] Each aperture 78 is disposed centrally between the front and rear ends 58, 60 of the secondary sleeve 50. In particular, each aperture 78 is positioned at the same location along the sleeve 50 as the apertures 42 of the primary structure 36. In this way, in the assembled package 30, the apertures 42, 44 of the primary and secondary structures align with each other, and with the latches of the tab member 34.
[0092] The apertures 78 are of a length that is slightly greater than the length of a latch formation 40 of the tab member 34. In this way, in the assembled package 30, the latch formation 40 can be received in the aperture 78.
[0093] In the embodiment shown, the primary sleeve 50 is made of cardboard, and is formed by folding a flat blank 90 shown in
[0094] To assemble the enhanced package 30, as shown in
[0095] Referring back to
[0096] The internal dimensions of the secondary structure 38 are substantially the same as, or only slightly larger than, the external dimensions of the primary structure 36. The secondary structure 38 therefore fits over the primary structure 36 with a tight frictional fit. In this way, the secondary structure 38 grips the primary structure 36 to guard against subsequent movement of the primary structure 36 relative to the secondary structure 38.
[0097] Apertures 42, 44 of the primary and secondary structures 36, 38 align with each other, and also align with the latches 40 of the tab member 34. As shown in
[0098] Front edges of the latch formations 40 facing the abutment surfaces on the walls surrounding the apertures 42, 44 of both the primary and secondary structures 36, 38.
[0099] If a user attempts to move the support 32 and hence the tab member 34 in the direction of arrow X when the latch formations 40 are in their engaged state, the front edges of the latch formations 40 bear against the respective abutment edges of the apertures 42, 44 which prevents movement of the tab member 34 in the direction of arrow X.
[0100] Movement of the support 32 in direction X can only occur when the latch formations 40 are simultaneously brought into their disengaged state by a user pressing the latch formations 40 towards each other in a squeezing action between a user's thumb and middle finger, in the unlatching direction L, as shown in
[0101] By moving the latches 40 in the unlatching direction, the latches 40 are moved into the disengaged state. In the disengaged state, the front edges of the latch formations 40 are arranged inwardly of the side walls of both the secondary structure 38 and the primary structure 36. In this way, when the user moves the support 32 in the direction of arrow X, the front edges of the latches 40 do not abut the abutment edges of the apertures 42, 44, and the support 32 is free to slide within the sleeve 300 in the opening direction X. The support 32 can therefore slide relative to the both the secondary structure 38 and the primary structure 36 into an open configuration shown in
[0102] The secondary structure 38 therefore does not impede the child resistant functionality of the primary package 44. In fact, surprisingly, the secondary sleeve 38 acts in synergy with the primary structure 36 to have a beneficial effect on the child-resistance of the package 30 in the following ways.
[0103] Firstly, the secondary sleeve 38 acts as a distraction to a child attempting to enter the package 30. When presented with the package 30 and attempting to enter it, the child will focus on the outermost structure and attempt to rip or tear that structure to gain entry. Even if the child is successful in this endeavor, the child will be faced with a fully child-resistant package underneath. This adds to the time a child would take attempting to open the package, giving more time for the child to be discovered and stopped. In this way, the secondary structure 38 can act as a ‘sacrificial sleeve’.
[0104] Secondly, the user must depress the latches 40 sufficiently to pass through not only the aperture 42 of the primary structure 36, but also the aperture 44 of the secondary structure 38. In this way a greater degree of depression, and hence greater strength and dexterity, is required.
[0105] Furthermore, the secondary structure 38 allows greater flexibility in the appearance of the package 30. Identical primary packages 44 can be produced with identical outward appearances, and then combined with different secondary structures 38 to provide different appearances. The different secondary structures may be of different materials, different surface effects, different colours or have different printed images to fulfill a particular retailer's needs.
[0106] A particular advantage is that a stock of primary packages may be constantly produced and stored, without knowing in advance what appearance is required. The secondary structure may then be produced to provide a bespoke appearance on demand. This also facilitates small-batch production of packages having a particular appearance.
[0107] Primary packages may also be manufactured a first manufacturing location, and then shipped to a second location where the secondary structures are applied. For example, a retailer may provide and apply its own secondary structures at the second location.
[0108] Finally, the use of the combined primary and secondary structures allows a package having an appearance of a non-child-resistant material (for example a card that is relatively easy to tear) by virtue of the secondary structure, whilst still providing full child resistance by virtue of the primary structure, which may be made of a child-resistant material that will be covered by the secondary structure.
[0109] It may be desirable to take additional measures to secure the secondary structure 38 to the primary structure 36, to guard against the primary structure 36 sliding out of the secondary structure 38 along with the support 32.
[0110] To this end, as illustrated in
[0111] Alternatively, as shown in
[0112] When the support 32 is pushed in the opening direction X, if the primary structure 36 begins to move with the support it will abut against the internal surface of the fold, which prevents further movement of the primary structure 36 with respect to the secondary structure 38.
[0113] As a further alternative, as shown in
[0114] This tapering allows the primary package 44 to be slid easily into the sleeve 50 of the secondary structure 38 at the front 54 of the sleeve 50, while the narrower width at the rear of the sleeve allows a particularly tight and effective push-fit of the primary structure 36 within the sleeve 50 of the secondary structure 38, thereby guarding against movement of the primary structure 36 with respect to the secondary structure 38.
[0115] Alternatively or additionally to any of the above measures, steps may be taken to increase friction between the primary structure 36 and the secondary structure 38. For example, an exterior surface of the primary structure 36 and/or an interior surface of the secondary structure 38 may be a high-roughness surface. In particular, the exterior surface of the primary structure 36 and/or the interior surface of the secondary structure 38 may be of higher roughness than the exterior surface of the secondary structure 38.
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[0118] To accommodate multiple primary packages 146a, 146b, the secondary structure 138 has a greater height than the secondary structure 38 described above. In this embodiment, the secondary structure 138 has a height that is the same as the combined height of the two primary packages 146a, 146b. Since both primary packages 146a, 146b are the same height, the height of the secondary structure 138 is twice the height of each primary package 146a, 146b. To accommodate different numbers of primary packages, the height of the secondary structure 138 may correspond to other multiples of the height of a primary package 146.
[0119] In the embodiment of
[0120] To access the contents of a first or lower primary package 146a, the user depresses the latches 140a of the first primary package 146a through the lower apertures 144a along the lower edge of the secondary structure 138. With the latches 140a disengaged, the user can push the support 132a of the lower primary package 136a out of the primary sleeve 134a to access its contents, as shown in
[0121] To access the contents of a second or upper primary package 146b, the user depresses the latches 140b of the second primary package 146b through the upper apertures 144b along the upper edge of the secondary structure 138. With the latches 140b disengaged, the user can push the support 132b of the upper primary package 146b out of the primary sleeve 134b to access its contents.
[0122] This arrangement conveniently allows multiple primary packages to be housed in the same sleeve, providing a unified branding and overall appearance. The primary packages can be “mixed and matched” as desired at the point of assembly of the entire package. For example, multiple primary packages can be manufactured and filled with contents, and then at a later time primary packages can be selected and arranged together in a sleeve for subsequent use or sale, according to immediate trends or demands.
[0123] In the embodiment of
[0124] Although in the package of
[0125] In this case, the secondary structure is substantially the same as the secondary structure of
[0126] The user can access the contents of the lower, child-resistant primary package, by depressing the latches of the lower primary package through the lower apertures along the lower edge of the package, and pushing the support of the lower primary package out of the primary sleeve as described above. Since the upper primary package has no child resistant functionality, the user may simply push the support of the upper primary package out of the primary sleeve to access its contents.
[0127] In this embodiment, the secondary structure conveniently allows a mixture of child-resistant and non-child-resistant packages to be housed together in the same sleeve. The child-resistant functionality of the child-resistant package is not compromised or affected by incorporation with the non-child resistant package.
[0128] In the embodiments described above the disengagement regions of the secondary structure are defined by apertures. However, this need not necessarily be the case, and the disengagement regions 40 may be defined by any suitable structure that permits disengagement of the latch formations while the secondary structure is in place.
[0129] For example, the apertures may be omitted, and the disengagement regions of the secondary structure may cover the latch formations. In this case, the disengagement regions may be defined by flexible walls of the secondary structure. The user may press on the secondary structure in the disengagement region, and the pressure of the secondary structure on the latches may push the latches in the unlatching direction. In this way, the latch features are disengageable through or via the secondary structure.
[0130] It will be appreciated that in this case, at least in the region of the latches, the secondary structure must be sufficiently flexible to allow the secondary structure to move against and with the latches as the sides of the secondary structure are pushed in the unlatching direction. For this reason, it may be preferred to arrange the latches, and hence the disengagement region, at the center of the package, where the greatest displacement of the wall is possible. In this way, the secondary structure may be of constant thickness, but the greater displacement permitted at the center of the package results in a disengagement region in the area of the latches. Other embodiment are envisaged in which the disengagement region may be defined by other features that provide the required flexibility: for example by regions of reduced thickness or different material, or by regions that are provided with slits, cuts, scores, folds, openings, perforations, for example above and/or below and/or to the sides of the latches.
[0131] If the secondary structure is arranged to cover the latches, the secondary structure may be provided with markings or other features to indicate the location of the latches.
[0132] In the embodiments described the secondary structure is open at both ends. However, this need not be the case. For example, one end of the secondary structure may be closed off by an end wall. In particular, if the support is configured to be moveable out of a first end of the enhanced package, the secondary structure may be closed off at the second end. The second end may be completely closed, or the second end may be partially close. For example, the closure at the second end may be provided with an opening to allow the user limited access to the support via the partially closed end that is sufficient to push the support out of the package through the first end.
[0133] In other embodiments, the first end of the package, through which the support may be pushed out of the package, may be provided with a removable closure. For example, the first end may be provided with a closure that comprises a perforated strip, such that a user can tear the strip to compromise the closure, thereby allowing the support to be pushed out of the first end. The perforated strip also provides a convenient tamper-evident seal.
[0134] The secondary support may be provided with any appropriate design, which may include functional or aesthetic appendages. For example, a surface of the secondary support may be provided with a cover flap that can fold against the surface, and fold away from the surface to reveal additional printed materials. The cover flap can also be used to support a booklet or information sheet.
[0135] Walls of the secondary support can be provided with extension sections that extend a wall beyond the rest of the package in any direction. For example, a base wall of the secondary support may be longer than a front wall of the secondary support, such that the base wall extends upwardly beyond the front wall. The extended region of the base wall may be provided with printed material, or with a formation such as a Euro-hook to allow the enhanced package to be suspended at a retail stand.
[0136] If such appendages were provided on the primary structure, they could compromise the child-resistance of the package by providing leverage areas that a child could use to leverage access to the package. However, such features can be safely provided on the secondary structure without compromising the child resistance provided by the primary structure.
[0137] Although in the embodiment shown the primary package is substantially the same as the package of FIGS. 1 to 14 and 15A to 15D of WO2017/129996, this need not necessarily be the case. The secondary structure may be combined with any suitable primary package comprising a latch arrangement. For example, the planar tab member need not be movable with the support, but may instead move in the opposite direction to the support, as described in PCT/GB2015/052166. In other embodiments, the latches of the primary package need not be provided by virtue of a planar tab member at all. The latches may for example be integral with the support.
[0138] An example of such alternative packages are shown in
[0139] In such alternative packages 300, 400, the primary package 302 comprises a support 304 having integral latches 306, in this case arranged on left and right sides of the support 304 and integral with side walls 308 of the support 304. The primary structure 310 comprises engagement features for engaging the latches 306 of the support 304. In this example, the engagement features are provided by flaps 312 on the primary package 302 that are directed rearwardly to provide a rearward facing abutment surface against which the latch 306 can abut (see inset to
[0140] In
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[0142] It is intended that subject matter disclosed in particular portions herein can be combined with the subject matter of one or more of other portions herein as long as such combinations are not mutually exclusive or inoperable. In addition, many variations, enhancements and modifications of the concepts described herein are possible. The terms and descriptions used above are set forth by way of illustration only and are not meant as limitations. Those skilled in the art will recognize that many variations can be made to the details of the above-described embodiments without departing from the underlying principles of the invention. Other variations and modifications will be apparent within the scope of the appended claims.