APPARATUS AND METHOD RELATING TO MANAGED PRESSURE DRILLING
20210348450 · 2021-11-11
Assignee
Inventors
- David Symonds (Lothian, GB)
- Richard Johnston (West Lothian, GB)
- Gordon Neil Wallace (North Lanarkshire, GB)
- Garry Stephen (Angus, GB)
Cpc classification
E21B17/03
FIXED CONSTRUCTIONS
E21B33/085
FIXED CONSTRUCTIONS
E21B21/08
FIXED CONSTRUCTIONS
International classification
E21B17/03
FIXED CONSTRUCTIONS
E21B21/08
FIXED CONSTRUCTIONS
Abstract
The integration joint assembly includes an integration joint body (10) having a through bore (16), the body being for connection with a riser system. The integration joint assembly permits a tubular work string (50; 54) to pass there through such that there is an annulus created between the inner through bore (16) of the integration joint body (10) and the outer surface of the tubular work string (50; 54). The integration joint body (10) can also include at least two (300, 200) and more preferably three sealing devices (300, 200, 100) within its through bore (16). A method of drilling is also described as including the steps of installing an integration joint assembly in a riser string and running a tubular work string (50; 54) through the through bore (16) thereof.
Claims
1. An integration joint assembly for use in drilling operations, the integration joint assembly comprising; an integration joint body comprising; a through bore; an upper end adapted for connection with an upper portion of a riser system; and a lower end adapted for connection with a lower portion of a riser system; the integration joint assembly being adapted to permit a tubular work string to pass there through such that there is an annulus created between the inner through bore of the integration joint body and the outer surface of the tubular work string; wherein the integration joint assembly further comprises at least two sealing devices adapted in use to provide a seal within the said annulus; wherein the said at least two sealing devices and the integration joint body are adapted such that the said at least two sealing devices are capable of being located within the through bore of the integration joint body; wherein, each of the said at least two sealing devices are capable of being locked within the through bore by at least two locking devices and wherein each of the at least two sealing devices comprise their own respective locking device; and wherein each of the said at least two sealing devices can be separately locked and unlocked as required by actuation of their own respective locking device in such a manner to permit one of the sealing devices to be locked within the throughbore and at least one of the at least two sealing devices to be run into and/or retrieved from the through bore of the integration joint body.
2. An integration joint assembly according to claim 1, wherein each of the said at least two sealing devices comprises its own respective housing and at least one seal mounted within said housing.
3. An integration joint assembly according to claim 1, wherein each of the said at least two sealing devices comprises a retrieval means to permit running in and/or retrieval of the respective each of the said at least two sealing devices.
4. An integration joint assembly according to claim 2, wherein each housing comprises a locking means into which a respective said locking device is engageable in order to lock said housing of said respective sealing device within the through bore of the integration joint body.
5. The integration joint assembly of claim 1, wherein the at least two sealing devices comprise: a rotation control device (RCD) comprising a housing and two longitudinally spaced apart seals rotateably mounted within said housing by a respective bearing mechanism; and at least one annular seal device; wherein at least one of the rotation control device and the annular seal device are adapted to be located within the through bore of the integration joint body.
6. The integration joint assembly of claim 5, wherein the integration joint body is adapted to house both a rotation control device (RCD) and two annular seal devices within its through bore, and the two annular seal devices are arranged in series/in line along the longitudinal length of the integration joint body.
7. The integration joint assembly of claim 5, wherein at least one of the rotation control device and the annular seal device can be run into the through bore of the integration joint body through an upper portion of the riser string which houses a telescopic joint, and locked to the integration joint body within the through bore of the integration joint body.
8. The integration joint assembly of any of claim 5, wherein the at least one of the rotation control device and the annular seal device is capable of being retrieved from the through bore by pulling the at least one of the rotational control device and the annular seal device upwards through the through bore of the integration joint body and further pulling the at least one of the rotational control device and the annular seal device upwards through the through bore of the upper portion of the riser system.
9. The integration joint assembly of any one of claim 5, wherein the integration joint assembly further comprises both of the rotation control device and the at least one annular seal device, wherein the rotation control device is arranged to be located above the at least one annular seal device within the through bore of the integration joint body.
10. The integration joint assembly of claim 9, wherein the at least one annular seal device comprises two annular seal devices, wherein the two annular seal devices are an upper annular seal device and a lower annular seal device.
11. The integration joint assembly of claim 5, wherein the rotational control device can be retrieved and run into the through bore independently of an annular seal device.
12. The integration joint assembly of claim 5, wherein the rotational control device can be retrieved and run into the through bore with at least one annular seal device.
13. The integration joint assembly of claim 5, wherein one or both of the rotation control device and the at least one annular seal device can be located within the through bore of and locked to the integration joint body when the integration joint body is installed within the riser string.
14. The integration joint assembly of claim 5, wherein one or both of the rotation control device and the at least one annular seal device can be run into the through bore of the integration joint body through the through bore of an upper portion of the riser string and can be locked to the integration joint body within the through bore of the integration joint body after the integration joint body has been installed within riser string.
15. The integration joint assembly of claim 5, wherein the integration joint assembly further comprises seals positioned between an outer surface of the RCD and the inner through bore of the integration joint body, wherein the seals are provided on and/or around the outer circumferential surface of the RCD such that they act to seal the gap between the outer surface of the RCD and the inner through bore of the integration joint body.
16. The integration joint assembly of claim 5, wherein the integration joint assembly further comprises seals positioned between an outer surface of the said at least one annular seal device and the inner through bore of the integration joint body wherein the seals are provided on and/or around the outer circumferential surface of the said at least one annular seal device such that they act to seal the gap between the outer surface of the said at least one annular seal and the inner through bore of the integration joint body.
17. The integration joint assembly of claim 5, wherein the integration joint body further comprises a formation formed on the inner through bore of the integration joint body to prevent the rotation control device and the one or more annular seal devices from moving any lower through the integration joint body than the formation.
18. The integration joint assembly of any claim 5 when dependent upon claim 2, wherein each annular seal device comprises an in use de-energised or deflated inner diameter which is greater than the outer diameter of the drill string which passes there through such that when each of the said annular seal devices in use is de-energised it allows the free movement of a drill string there through and therefore does not impede the movement there through and therefore does not seal against the outer diameter of the drill string wherein each of the said annular seal devices further comprise an in use energised or inflated inner diameter which is smaller than the outer diameter of the drill string which passes there through such that when each of the said annular seal devices in use is energised it seals against the outer diameter of the drill string and therefore does not permit drilling fluid located in the annulus to pass through the through bore of the annular seal in the upwards direction from downhole to up-hole.
19. The integration joint assembly of claim 18, wherein each annular seal device can be selectively energised or de-energised by the respective introduction or removal of fluid from a cavity in fluid communication with a surface of the said annular seal device, wherein said cavity is in fluid communication with an outer surface of the said annular seal device such that when fluid is pumped into said cavity, the said annular seal device is forced inwards into contact with drill string passing through the integration joint body to thereby form a seal in the annulus between the outer surface of the drill string and the inner through bore of the integration joint body.
20. A method of drilling comprising the steps of: installing an integration joint assembly according to claim 1 in a riser string; and running a tubular work string through the through bore thereof.
21. The method of claim 20 wherein an annulus is created between the inner through bore of the integration joint body and the outer surface of the tubular work string; and further comprising the step of locating at least one sealing device within the through bore of the integration joint body, wherein the at least one sealing device is capable of sealing the said annulus.
22. The method of claim 21, further comprising the step of wholly locating the sealing device co-axially within the through bore.
23. The method of claim 20, further comprising the steps of: locating at least one of a rotating control device and an annular seal device into the through bore of the integration joint body; and locking the rotating control device or annular seal device within the through bore of the integration joint body.
24. The method of claim 23, further comprising the steps of: unlocking and retrieving the said rotating control device or annular seal device from the through bore of the integration joint body.
25. The method of claim 24, wherein the retrieving step further comprises the steps of: pulling the rotating control device or annular seal device upwards through the through bore of the integration joint body; and pulling the rotating control device or annular seal device upwards through the through bore of the upper portion of the riser system.
26. The method of claim 23, further comprising the step of locating the rotating control device above the at least one annular seal device within the through bore of the integration joint body.
27. The method of claim 23, further comprising the step of running in to and/or retrieving the rotation control device from the through bore independently of the annular seal device.
28. The method of claim 23, further comprising the step of running in to and/or retrieving the rotation control device from the through bore with at least one annular seal device.
29. The method of claim 23, further comprising the steps of: running one or both of the rotating control device and the at least one annular seal device into the through bore of the integration joint body through an upper portion of the riser string; and locking one or both of the rotating control device and the at least one annular seal device to the integration joint body.
30. The method of claim 23, further comprising the steps of: de-energising or deflating each annular seal device to not seal against the tubular work string; and passing said tubular work string through each annular seal device.
31. The method of claim 23, further comprising the steps of: energising or inflating each annular seal device to seal against a tubular work string; and passing said tubular work string through each annular seal device.
Description
BRIEF DESCRIPTION OF AND INTRODUCTION TO THE DRAWINGS
[0061] Embodiments of the present invention will now be described, by way of example only and with reference to the accompanying drawings, in which:—
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DETAILED DESCRIPTION OF THE EMBODIMENTS OF PRESENT INVENTION
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[0095] Moreover, the integration joint body 10 comprises a through bore 16 having an inner through bore surface 18, an outer diameter surface 20 and a side wall 22 such that the integration joint body 10 is generally tubular along its longitudinal length.
[0096] The side wall 22 is generally sealed along its length such that pressurised fluids located within the integration joint body 10 and thus the rest of the riser string are safely contained by and within the side wall 22 of the integration joint body 10.
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[0099] However, if MPD is required then the system shown in
[0100] Next, an operator attaches at least two and more preferably three sealing devices in the form of a lower packer cartridge assembly 100, with an upper packer cartridge assembly 200 located above the lower packer cartridge assembly 100 and also attaches an RCD bearing assembly 300 just above the upper packer cartridge assembly 200 to the running tool 54, such that the running tool 54 (and the drill string 50 located below it) are lowered into the through bore 16 of the integration joint body 10 such that the lower packer cartridge assembly 100, upper packer cartridge assembly 200 and RCD bearing assembly 300 are run into the through bore of the telescopic joint and rest of upper portion of the riser system and then into the through bore of the integration joint body 10 in order to form the integration joint assembly 5 in accordance with the present invention and this point in the operation is shown in
LOWER PACKER CARTRIDGE ASSEMBLY 100—FIG. 25a
[0101] The lower packer cartridge assembly 100 is shown in more detail in
[0102] The lower packer cartridge body 104 is further provided with a means of running in and/or retrieval in the form of a retrieval profile 110 formed therein on the inner through bore surface 105 thereof and which in use can be latched into by the running tool 54 having a suitably configured and co-operating retrieval profile 56 (seen in
[0103] The lower packer cartridge assembly 100 further comprises a lock in the form of a groove 114 formed circumferentially around the outer surface of the lower packer cartridge body 104 where, in use, an operator can extend one or more keys in the form of lower packer cartridge locking dogs 60 through the side wall 22 of the integration joint body 10 into the groove 114 in order to longitudinally lock the lower packer cartridge assembly 100 in place at the lower end within the through bore 16 of the integration joint body 10 as will be described subsequently.
[0104] Lower packer cartridge seals 109 (see
UPPER PACKER CARTRIDGE ASSEMBLY 200—FIG. 26a
[0105] The upper packer cartridge assembly 200 is broadly speaking relatively similar to the lower packer cartridge assembly 100 and thus similar components and features of the upper packer cartridge assembly 200 to those of the lower packer cartridge assembly 100 are indicated with the same reference numeral but with the addition of 100.
[0106] In general terms though, the upper packer cartridge assembly 200 is slightly longer along the longitudinal axis than the lower packer cartridge assembly 100 and the retrieval profile 210 is formed on the inner through bore surface 207 of the upper packer end cap 206 (instead of being formed on the inner through bore surface 205). In addition, the very lower end of the upper packer end cap 206 is provided with a spigot 216 which further comprises seals such as O-ring seals 217 formed about its outer circumferential surface and which is arranged to project into and therefore seal against (by means of the seals 217) against the inner surface of socket joint 118 provided at the upper end of the lower packer cartridge body 104.
[0107] Upper packer cartridge seals 209 (see
RCD BEARING ASSEMBLY 300—FIG. 27a
[0108] The RCD bearing assembly 300 is best seen in
[0109] The RCD bearing assembly 300 further comprises an upper RCD seal 304 arranged within a recess 303 within the RCD bearing body 306 where the upper RCD seal 304 is further connected to the RCD bearing body 306 at its upper end by means of a rotatable bearing 308 such that the upper RCD seal 304 can rotate about the longitudinal axis 307 with respect to the stationary RCD bearing body 306.
[0110] The RCD bearing assembly 300 further comprises a lock in the form of a groove or recess 314 formed circumferentially about or around the outer surface of the RCD bearing body 306 where, in use, an operator can extend one or more keys in the form of RCD assembly locking dogs 68 through the side wall 27 of the integration joint body 10 into the groove 314 in order to longitudinally lock the RCD bearing assembly 300 in place at the upper end of the through bore 16 within the integration joint body 10 as will be described subsequently.
[0111] The RCD bearing assembly 300 is further provided with a means of running in and/or retrieval in the form of a tapered retrieval surface 310 (best seen in
[0112] RCD bearing assembly seals 317 are provided on the outer diameter of the RCD bearing assembly 300 to seal against the inner diameter 18 of the integration joint body 10 to seal the annulus 24 between the outer diameter of the RCD bearing assembly 300 and the inner diameter 18 of the integration joint body 10 and thereby prevent any fluid in the riser string from leaking past the outer surface of the RCD bearing assembly 300.
[0113] In the embodiment of the invention described with reference to
INSTALLATION AND RETRIEVAL OF CARTRIDGE ASSEMBLIES 100, 200 AND RCD BEARING ASSEMBLY INTO AND FROM THROUGH BORE 16 OF THE INTEGRATION JOINT BODY 10
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[0115] Once the lower seat 120 of the lower packer cartridge assembly 100 has landed on the load shoulder 26, the integration joint assembly 5 is complete in that it now comprises the integration joint body 10 and within its through bore are now located the lower and upper packer cartridge assemblies 100, 200 and the RCD bearing assembly 300.
[0116] Indeed, the seals 109, 209 on the outer diameter of the upper 200 and lower 100 packer cartridge assemblies are engaged on the inner diameter 18 of the integration joint body 10 and seals 317 provided on the outer diameter of the RCD bearing assembly 300 are also engaged on the inner diameter 18 of the integration joint body 10 in order to seal the annulus there between.
[0117] The upper RCD seal 304 and lower RCD seal 302 are generally formed of a resilient material such as rubber or polyurethane and in use will act as a relatively tight sealing ring through which the operator (when conducting MPD operations) will physically push the drill pipe string in order to have the drill pipe string pass through the RCD bearing assembly 300. Accordingly, the lower RCD seal 302 and upper RCD seal 304 are adapted to stretch in the radially outwards direction as the drill pipe string 50 is pushed through them and indeed are adapted to always seal via their respective inner surfaces to the outer surface of the drill pipe string up to the point where the drill pipe string is removed from within their through bore or ultimately up until the point that the upper or lower RCD seals 302, 304 fail. Moreover, because each of the upper 304 and lower 302 RCD seals are provided with their respective bearings 305, 308, the lower 302 and upper 304 RCD seals will rotate with the drill pipe string when it rotates relative to the stationary riser string and integration joint body 10.
[0118] In order to prepare for MPD, the operator will lock the lower packer cartridge assembly 100, upper packer cartridge assembly 200 and RCD bearing assembly 300 in the position as shown in
[0119] Accordingly, the integration joint assembly 5 is now in the configuration as shown in
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[0122] The operator then remotely actuates the upper packer cartridge locking dogs 68 in order to retract them from engagement with the groove 214 such that the upper packer cartridge assembly 200 is no longer locked in place within the integration joint body 10 and this stage is shown in
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[0125] If the operator wishes to remove the lower packer cartridge assembly 100, the retrieval tool 54 is once again run down into the integration joint body 10 on the drill string 50 at the top thereof such that it is run through the telescopic joint (not shown) and into the integration joint body 10. The retrieval tool 54 is moved sufficiently downwards such that its retrieval profile 56 is moved into alignment with the retrieval profile 110 formed by the grooves provided on the inner surface of the through bore 105 of the lower packer cartridge body 104 until the respective profiles 56, 110 are in locking engagement with one another. It should be noted that the retrieval tool 54 and retrieval profile 56 could be the same retrieval tool 54 and retrieval profile 56 that were used to retrieve the upper packer cartridge assembly 200 although it may be that they could be different if operational requirements would find that beneficial. This point in the operation is shown in
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[0127] Continued lifting of the drill pipe string and retrieval tool 54 lifts the lower packer cartridge assembly 100 out of the through bore 16 of the integration joint body 10 and through the telescopic joint (not shown) to the surface. This stage in the operation is shown in
[0128] If the operator wishes, the operator can repeat the stages shown in
[0129] In addition, embodiments of the present invention have additional flexibility in that it is possible to remove different combinations of the RCD bearing assembly 300 and the upper 200 and lower 100 packer cartridge assemblies depending upon operational requirements.
[0130] For example, the operator can decide to remove the RCD bearing assembly 300 and the upper packer cartridge assembly 200 as one unit by running the retrieval tool 54 from the surface down through the telescopic joint and into the through bore 16 of the integration joint body 10. The operator can arrange the running/retrieval tool 54 to lock into the grooved recessed profile on the inner diameter surface 205 of the upper packer cartridge assembly 200 and this stage of the operation is shown in
[0131] The operator will then remotely unlock the RCD assembly locking dogs 68 by retracting them through the side wall 22 and will also instruct the upper packer cartridge locking dogs 64 to retract again by withdrawing them back through the side wall 22 such that the RCD bearing assembly 300 and the upper packer cartridge assembly 200 are now unlocked with respect to the integration joint body 10. It should be noted that this unlocking can be achieved whilst fully maintaining operation of the lower packer cartridge assembly 100. Moreover, the lower packer cartridge assembly 100 may be energised or de-energised during this stage as shown in
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[0135] In addition, seals are provided 109, 209 on the outer diameter of the upper 200 and lower 100 packer cartridge assemblies which respectively seal on the inner diameter of the integration joint body 10 and prevent any fluid in the riser string from leaking past the respective upper 200 and lower 100 packer cartridge assemblies.
[0136] Furthermore, seals 317 are provided on the outer diameter of the RCD bearing assembly 300 and which seal on the inner diameter of the upper packer cartridge assembly 200.
[0137] Additional components and equipment can be added to embodiments of the integration joint assembly 5 as required such as auxiliary lines (e.g. choke and kill lines) etc. without departing from the present invention.
[0138] Embodiments of the present invention have the great advantage over conventional integration joints that the integration joint assembly 5 is much shorter in length than conventional integration joints and therefore, in use, the goose necks of the MPD flow spool will be much higher up the riser string and therefore are closer to the moon pool of the surface vessel thus allowing the operator much easier access to the drilling fluid return hoses that are connected to the goose necks of the MPD flow spool. In addition, whilst the integration joint assembly 5 can be and is intended for managed pressure drilling, it can additionally be used for gas handling (in which case the RCD bearing assembly 300 is not required).
[0139] It should also be noted that where the integration joint assembly 5 is not used in a floating rig application, the integration joint assembly 5 would not need to be located in line below the telescopic joint but for floating rig applications such as a semi-submersible or drill ship, the integration joint assembly 5 is typically located within the riser string below the telescopic joint (not shown).
[0140] Embodiments of the present invention also have the advantage that instead of pressurised hydraulic fluid being pumped into the cavity behind each of the lower 102 and upper 202 annular packer seals, pressurised gas could instead be pumped into that cavity via the respective hydraulic port 108A, 208A from the respective lower 108B and upper 208B packer hydraulic fluid extend ports.
[0141] The lower 100 and upper 200 packer cartridge assemblies can be used for a wide range of scenarios such as, but not limited to:—
[0142] sealing on the drill pipe string 50 when the RCD bearing assembly 300 seals 302, 304 fail;
[0143] as a back up to the RCD bearing assembly 300;
[0144] for stripping drill pipe from the drill pipe string 50 when removing/replacing the RCD bearing assembly 300; or
[0145] for gas handling.
[0146] Accordingly, embodiments of the present invention have the advantage that the whole riser string does not need to be decommissioned out of active (i.e. pressurised) service if the RCD bearing assembly 300 needs to be replaced because the lower 100 and/or upper 200 packer cartridge assemblies can be actuated to seal their respective seal against the drill pipe string 50, unlike for example the prior art replaceable rotatable bearing system 40 shown in US Patent Publication No. US2012/0085545.
[0147] Embodiments of the present invention have the further advantage that the upper 202 and lower 102 annular packer seals are housed within separate cartridges 200, 100 and these cartridges 100, 200 are retrievable separately or can be retrieved together from the through bore 16. In addition, the upper packer cartridge 200 is additionally designed to have the RCD bearing assembly 300 landed and housed thereon and this therefore allows the RCD bearing assembly 300 to land and seal on the upper packer cartridge assembly 200 and this feature also allows both the upper packer cartridge assembly 200 and RCD bearing assembly 300 to be run/retrieved from the through bore 16 through the riser string as one unit if desired.
[0148] Embodiments of the present invention have the further advantage that the upper and lower packer cartridge assemblies 200, 100 provide redundancy and the ability to change the upper packer cartridge assembly 200 whilst maintaining the lower packer assembly 100 functionality. It would be possible however that modifications could be made to the integration joint assembly 5 in order to have further packer seals or indeed just one packer seal such as that 102 contained in the lower packer cartridge assembly 100.
[0149] The RCD bearing assembly 300 can be retrieved from the through bore 16 whilst maintaining the functionality of both the lower 100 and upper 200 packer cartridge assemblies and the cartridge assemblies 100, 200 can remain locked in place in the through bore 16 during removal and replacement of the RCD bearing assembly 300.
[0150] The embodiments of the present invention have the further advantage that the upper packer cartridge 200 can be retrieved whilst maintaining the functionality of the lower packer cartridge assembly 100 which can remain locked in place within the through bore 16 of the integration joint body 10. In addition, the upper 200 and lower 100 packer cartridge assemblies can be retrieved collectively if desired or alternatively the upper packer cartridge assembly 200 can be retrieved on its own by the operator.
[0151] The locking dogs 60, 64, 68 are incorporated into the integration joint body 10 to independently lock the RCD bearing assembly 300, upper packer cartridge assembly 200 and lower packer cartridge assembly 100 and these locking dogs, 60, 64, 68 are hydraulically driven and extend radially inwards to lock on to their respective locking grooves 314 in the RCD bearing assembly 300 and groove 214 in the upper packer cartridge assembly and locking groove 114 in the lower packer cartridge assembly 100. Moreover, the locking dogs 60, 64, 68 can function independently or in any combination thereof and thus permit independent locking and unlocking for each of the RCD bearing assembly 300, upper packer cartridge assembly 200 and lower packer cartridge assembly 100.
[0152] In addition, the embodiments of the present invention have the advantage that the upper packer cartridge assembly 200 lands on the lower packer cartridge assembly 100 when being installed separately and the upper packer cartridge assembly 200 comprises seals 217 which seal against the inner surface of the socket joint 118 once landed in the lower packer cartridge assembly 100.
[0153] Embodiments of the present invention have the yet further and important advantage that any one, two or three of the RCD bearing assembly 300, upper 200 and lower 100 packer cartridge assemblies can be replaced by running them through the through bore of the riser string from and into the through bore 16 without having to dismantle the riser string and that advantage will provide very significant benefits to an operator.
[0154] Moreover, the ability of each set of locking dogs 60, 64, 68 to be operated independently from one another in order to provide an independent and separable lockable ability for each of the:—lower packer cartridge assembly 100;
[0155] upper packer cartridge assembly 200; and
[0156] RCD bearing assembly 300
[0157] means that each assembly 100, 200, 300 can be separably lockable and this provides the further advantage that one or two of them e.g. the lower packer cartridge assembly 100 on its own or both the lower 100 and upper 200 packer cartridge assemblies can be locked in placed and can therefore provide sealing capability whilst e.g. the upper packer cartridge assembly 200 and/or the RCD bearing assembly 300 can be retrieved and replaced if needs be from the through bore 16 of the integration joint body 10.
[0158] Modifications and improvements may be made to the embodiments herein before described without departing from the scope of the invention.
[0159] For example, the RCD bearing assembly 300 could be modified to only have one of the upper 304 or lower 302 RCD seals but it is much preferred to have two such seals for redundancy purposes and indeed many jurisdictions around the world require two such seals due to the potentially high pressure of the drilling fluid to be sealed.
[0160] In addition, the locking dogs 60, 64, 68 could be replaced by any suitable locking arrangement although a remote locking arrangement would be preferred.